A production method and system for an environmental controller for controlling a fan
By first burning the boot program in the environment controller and matching the application, the problems of high labor costs and high management pressure in large-scale diversified production are solved, and efficient and simplified production processes and distinction and identification management are achieved.
Patent Information
- Application Number
- CN202210945506.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-08-08
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2042-08-08
AI Technical Summary
When the existing technology is used to diversify production environment controllers in large batches, it faces problems such as high labor costs, high warehouse management pressure, cumbersome production processes, and long production schedules, and it is difficult to effectively distinguish and manage products with different functions.
By first burning the boot program to the environment controller, it realizes production in advance and in large batches. When there is a customer order, it matches and downloads the corresponding application, realizes distinction and identification management, and systematic production and management through the backend control center and communication module.
It improves production efficiency, reduces manufacturing costs, simplifies production processes, reduces labor costs and management pressure, and realizes the demand for large-scale diversified production.
Smart Images
Figure CN115328500B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of environmental controller production, and in particular relates to a production method and system of an environmental controller for controlling a fan. Background Art
[0002] With the continuous development of the market, the types of products required for electronic control are increasing. Even environmental controllers that combine software and hardware with the same or similar hardware will face many manufacturing problems. If there is no advanced production technology, burning different versions of programs for each product one by one (one customized program for each customer) will inevitably add a lot of manpower and material resources to production and manufacturing. The increase in market share must require products to have requirements such as mass production, diversification, and short cycles. In the diversification of products, many programs with different functions are often generated. If the production model is produced according to the one-to-one correspondence between existing products and programs (one customized program for each customer), it will inevitably bring huge challenges to the production department. For example: the identification and management of different products, planned production scheduling, testing, batch and production line changes, etc. will add a lot of work to the production department. Such a production model will inevitably lead to high labor costs, high pressure on warehouse management, cumbersome production processes, and long production scheduling cycles. As a result, enterprises need to use more resources to solve the problem of large-scale and diversified production.
[0003] The patent number "CN202022167162.8" discloses a new energy gateway program batch burning device. Although the device has a one-to-many burning method, when there are multiple customers with diversified program products, it will face the pressure of distinguishing and managing the finished products, and will inevitably require more venues, personnel management resources and other issues. Summary of the invention
[0004] The purpose of the present invention is to provide a production method and system for an environmental controller for controlling fans, to realize the technology of mass-production and diversified production of environmental controllers for controlling fans, and to effectively reduce manufacturing costs while improving production efficiency and solving the problems in the background technology.
[0005] In order to achieve the above-mentioned invention object, the technical solution adopted by the present invention is as follows:
[0006] A method for producing an environmental controller for controlling a fan, the method being used for producing an environmental controller for controlling a fan, and comprising the following steps:
[0007] S1. Burn the boot program into the programmable chip of the environmental controller;
[0008] S2. The test bench detects whether the relevant parameters of the environmental controller are qualified. If so, the environmental controller is put into storage and proceeds to step S3; if not, it returns to step S1;
[0009] S3. The backend control center matches the corresponding application according to the customer order and transmits the matched application to the environment controller;
[0010] S4. The environment controller receives the application, and then the boot program in the environment controller installs the application into the programmable chip;
[0011] S5. The backend control center sends corresponding identification and differentiation instructions to the environment controller according to the customer order;
[0012] S6. The environment controller receives the identification and distinction instruction from the background control center, and generates a serial number corresponding to the identification and distinction instruction and stores it in the storage unit of the environment controller;
[0013] S7. The test bench detects again whether the relevant parameters of the environment controller are qualified. If so, the environment controller is shipped out; if not, return to step S3.
[0014] Through the above method, this patent burns the boot program into the environmental controller first, completes the advance production of the environmental controller and puts it into storage in large quantities. When there is a customer order, it can directly match the application that meets the customer's needs and manufacture, ship and package it into environmental controllers for controlling fans in large quantities. At the same time, it has differentiated identification and management of environmental controllers with different control functions for fans.
[0015] Preferably, the step S1 further comprises:
[0016] S11. Burn the boot program into the programmable chip of the environmental controller;
[0017] S12. Place the programmed environment controller on the test bench;
[0018] S13. Connect the communication serial port of the environmental controller to the communication module.
[0019] Preferably, the step S2 further comprises:
[0020] S21. The backend control center sends test and collection instructions to the communication module;
[0021] S22. The communication module receives the test and acquisition instructions from the background control center, and then commands the test bench to start testing the relevant parameters of the environmental controller;
[0022] S23. The communication module collects the test results of the test bench and the relevant parameters of the environmental controller, and returns the collected data to the background control center;
[0023] S24. The background control center receives the data from the communication module and determines whether the relevant parameters of the environmental controller are qualified; if so, the environmental controller is put into storage and enters step S3; if not, it returns to step S1.
[0024] Preferably, the step S3 further comprises:
[0025] S31. The backend control center obtains the application required to make the model of the environmental controller from the backend database according to the model of the environmental controller required by the customer order and the quantity of the model required;
[0026] S32. The backend control center copies the obtained application into the number of copies corresponding to the number of copies required according to the quantity of the customer order;
[0027] S33. The background control center transmits all copied application programs one-to-one to multiple environmental controllers with the boot programs burned in them through the communication module.
[0028] Preferably, in step S4, multiple environmental controllers with boot programs burned receive the same application from the background control center, and the boot program in each environmental controller installs the received application into the programmable chip; and in each environmental controller, there is a boot program carrying the operation of an application.
[0029] Preferably, in step S5, the background control center sends an identification and differentiation instruction corresponding to the fan control function of the environmental controller through the communication module according to the fan control function of the environmental controller required by the customer order; and in step S6, after receiving the identification and differentiation instruction, the environmental controller generates a serial number corresponding to the identification and differentiation instruction and stores it in the storage unit of the environmental controller.
[0030] Preferably, in step S6, the serial number generated by the environment controller is an electronic serial number, which is used to identify the production time, production batch, model and control function of the environment controller.
[0031] Preferably,
[0032] If the determination result of step S2 is no, the process returns to step 1 to re-burn the boot program into the programmable chip of the environment controller, and the re-burned new boot program will directly overwrite the previous old boot program;
[0033] If the determination result of step S7 is no, the process returns to step 3 to re-download the application program to the programmable chip of the environment controller, and the newly downloaded application program will directly overwrite the previous old application program.
[0034] The present invention also provides a production system for an environmental controller for controlling a fan, which is used to implement the above-mentioned production method of an environmental controller for controlling a fan; the production system also includes an environmental controller, a background control center, a communication module and a test bench; the environmental controller includes a programmable chip, a storage unit and a communication interface; the first connection end of the communication module is electrically connected to the communication interface, the second connection end is electrically connected to the background control center, and the third connection end is electrically connected to the test bench; the communication interface is electrically connected to the storage unit and the programmable chip.
[0035] Preferably, the communication mode of the communication module is RS-485, WIFI or Bluetooth.
[0036] Beneficial effects:
[0037] A production method and system of an environmental controller for controlling a fan of the present invention:
[0038] 1. Burn the boot program into the environmental controller first. The boot program is the only burning program used to produce large quantities of environmental controllers. Since the hardware used by environmental controllers that control different functions of fans is the same, the environmental controllers can be produced in advance and put into storage by burning the boot program. When the production is completed, the environmental controllers that control specific functions of fans will be shipped out, making the production process of environmental controllers clearer and more distinct, eliminating the need for line change and production scheduling, which can greatly improve production efficiency and save labor costs and management costs.
[0039] 2. The background control center matches the application corresponding to the customer's needs and downloads it to the environmental controller to realize the environmental controller with the specific functions of controlling the fan as required by the customer.
[0040] 3. The environmental controller, test bench, and background control center communicate with each other through the communication module, making the testing and control of the entire system more convenient, time-saving and labor-saving. BRIEF DESCRIPTION OF THE DRAWINGS
[0041] Figure 1 The figure is a general flow chart of a method for producing an environmental controller for controlling a fan according to the first embodiment;
[0042] Figure 2 Shown Figure 1 The first sub-flowchart of;
[0043] Figure 3 Shown Figure 1 The second sub-flowchart;
[0044] Figure 4 Shown Figure 1 The third sub-flowchart of;
[0045] Figure 5The figure shows a structural diagram of a production system of an environmental controller for controlling a fan in a second embodiment. DETAILED DESCRIPTION
[0046] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the specific implementation methods of the present invention will be described below with reference to the accompanying drawings. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings and other implementation methods can be obtained based on these drawings without creative work.
[0047] The technical solution of the present invention is described in detail below with specific embodiments.
[0048] Embodiment 1
[0049] like Figures 1 to 4 As shown, a method for producing an environmental controller for controlling a fan in this embodiment is used to produce an environmental controller for controlling a fan, and includes the following steps:
[0050] S1. Burn the boot program into the programmable chip of the environmental controller;
[0051] The boot program is the core control program that drives and communicates with the environmental controller.
[0052] S2. The test bench detects whether the relevant parameters of the environmental controller are qualified. If so, the environmental controller is put into storage and proceeds to step S3; if not, it returns to step S1;
[0053] The relevant parameters of the test bench for detecting the environmental controller are determined according to the design technical conditions of the environmental controller and the professional process control plan content. The relevant parameters can be: ICT (information and communications technology), FCT (Functional Circuit Test), on-off and logic control, etc.
[0054] S3. The backend control center matches the corresponding application according to the customer order and transmits the matched application to the environment controller;
[0055] If the customer's order content is an environmental controller that can control certain functions of the fan as required by the customer, the background control center will match the application that controls these functions of the fan and then transmit it to the environmental controller.
[0056] S4. The environment controller receives the application, and then the boot program in the environment controller installs the application into the programmable chip;
[0057] The boot program runs the application downloaded from the background control center.
[0058] S5. The backend control center sends corresponding identification and differentiation instructions to the environment controller according to the customer order;
[0059] S6. The environment controller receives the identification and distinction instruction from the background control center, and generates a serial number corresponding to the identification and distinction instruction and stores it in the storage unit of the environment controller;
[0060] The serial number generated by the environmental controller is an electronic serial number used to identify the production time, production batch, model and control function of the environmental controller.
[0061] S7. The test bench detects again whether the relevant parameters of the environment controller are qualified. If so, the environment controller is shipped out; if not, return to step S3.
[0062] At this time, the relevant parameters of the environmental controller tested again by the test bench are the same as those in step S2.
[0063] The present embodiment provides a method for producing an environmental controller for controlling fans. The method completes the advance production of the environmental controller and puts it into storage in large quantities by first burning a boot program into the environmental controller. When there is a customer order, the method can directly match the application program that satisfies the fan control function required by the customer. The controller is then manufactured, shipped and packaged into environmental controllers for controlling fans in large quantities. The method also has the ability to distinguish and identify the environmental controllers with different control functions for fans and manage them.
[0064] Preferably, step S1 further includes:
[0065] S11. Burn the boot program into the programmable chip of the environmental controller;
[0066] S12. Place the programmed environment controller on the test bench;
[0067] S13. Connect the communication serial port of the environmental controller to the communication module.
[0068] The communication mode of the communication module is RS-485, WIFI or Bluetooth.
[0069] That is, the communication module can be a communication interface using the serial communication standard protocol RS-485
[0070] Preferably, step S2 further includes:
[0071] S21. The backend control center sends test and collection instructions to the communication module;
[0072] S22. The communication module receives the test and acquisition instructions from the background control center, and then commands the test bench to start testing the relevant parameters of the environmental controller;
[0073] S23. The communication module collects the test results of the test bench and the relevant parameters of the environmental controller, and returns the collected data to the background control center;
[0074] S24. The background control center receives the data from the communication module and determines whether the relevant parameters of the environmental controller are qualified; if so, the environmental controller is put into storage and enters step S3; if not, it returns to step S1.
[0075] Specifically, the specific detection and judgment process of steps S2 and S7 is as follows: the test bench first detects the relevant parameters of the environmental controller such as ICT, FCT, on-off and logic control, etc., and then the communication module collects the power, current, operating time, etc. of the environmental controller during the test bench detection, and then sends these collected data to the background control center, and the background control center comprehensively determines whether the relevant parameters of the environmental controller are qualified.
[0076] Preferably, step S3 further includes:
[0077] S31. The backend control center obtains the application required to make the model of the environmental controller from the backend database according to the model of the environmental controller required by the customer order and the quantity of the model required;
[0078] S32. The backend control center copies the obtained application into the number of copies corresponding to the number of copies required according to the quantity of the customer order;
[0079] S33. The background control center transmits all copied application programs one-to-one to multiple environmental controllers with the boot programs burned in them through the communication module.
[0080] Specifically, if the customer order requires 1,000 environmental controllers with the function of controlling the fan air volume, the background control center matches the applications required for the fan air volume control function, and copies these applications into 1,000 copies, and then sends them to the 1,000 environmental controllers that have installed the boot program through the communication module.
[0081] Preferably, in step S4, multiple environmental controllers with boot programs burned receive the same application from the background control center, and the boot program in each environmental controller installs the received application into the programmable chip; and in each environmental controller, there is a boot program carrying the operation of an application.
[0082] Preferably, in step S5, the background control center sends an identification and differentiation instruction corresponding to the fan control function of the environmental controller through the communication module according to the fan control function of the environmental controller required by the customer order; and in step S6, after receiving the identification and differentiation instruction, the environmental controller generates a serial number corresponding to the identification and differentiation instruction and stores it in the storage unit of the environmental controller.
[0083] Preferably, in step S6, the serial number generated by the environmental controller is an electronic serial number, which is used to identify the production time, production batch, model and control function of the environmental controller.
[0084] Preferably,
[0085] If the result of step S2 is no, then return to step 1 to re-burn the boot program into the programmable chip of the environment controller, and the re-burned new boot program will directly overwrite the previous old boot program;
[0086] If the determination result in step S7 is no, the process returns to step 3 to re-download the application program to the programmable chip of the environment controller, and the newly downloaded application program will directly overwrite the previous old application program.
[0087] Embodiment 2
[0088] As shown in Figure 5, a production system of an environmental controller for controlling a fan in this embodiment is used to implement the production method of the environmental controller for controlling a fan in embodiment one; the production system also includes an environmental controller, a background control center, a communication module and a test bench; the environmental controller includes a programmable chip, a storage unit and a communication interface; the first connection end of the communication module is electrically connected to the communication interface, the second connection end is electrically connected to the background control center, and the third connection end is electrically connected to the test bench; the communication interface is electrically connected to the storage unit and the programmable chip.
[0089] Preferably, the communication mode of the communication module is RS-485, WIFI or Bluetooth.
[0090] The environmental controller of this embodiment is Panstar FTC01; the background control center is Panstar FTCC01; and the test bench is Panstar FTT01.
[0091] A production system for an environmental controller for controlling fans in this embodiment is achieved by first burning a boot program into the environmental controller, and the boot program is the only burned program used to produce and manufacture large quantities of environmental controllers. Since the hardware used for environmental controllers controlling different functions of fans is the same, the environmental controllers can be produced in advance and put into storage by burning the boot program, and when the production is completed, the environmental controllers that control specific functions of fans are shipped out of the storage.
[0092] Specifically, the environmental controllers that are put into storage are pre-burned with the boot program. When the background control center transmits an application that matches the customer's needs, the boot program loads the application and installs it into the environmental controller, and runs the application. The fan control function of the environmental controller is developed according to customer needs, and can be efficiently mass-produced, meeting the customer's quantity and speed requirements. Even if the fan control function or version of the environmental controller required by each customer is different, the background control center can match the corresponding application to manufacture environmental controllers that control fans that meet customer needs.
[0093] The background control center, test bench, and environmental controller communicate jointly through the communication module, so that the environmental controller can be easily tested for qualification when entering and leaving the warehouse, thus ensuring the fan control function of the environmental controller.
[0094] The above is a detailed description of the production method and system embodiment of an environmental controller for controlling a fan provided by the present invention. This article uses specific examples to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the core idea of the present invention. It should be pointed out that for ordinary technicians in this technical field, without departing from the principles of the present invention, the present invention can also be improved and modified, and these improvements and modifications also fall within the scope of protection of the claims of the present invention.
Claims
1. A method for producing an environmental controller for controlling a fan, characterized in that: The method is used to produce an environmental controller for controlling a fan and comprises the following steps: S1. Burn the boot program into the programmable chip of the environmental controller; S2. The test bench detects whether the relevant parameters of the environmental controller are qualified. If so, the environmental controller is put into storage and proceeds to step S3; if not, it returns to step S1; S3. The backend control center matches the corresponding application according to the customer order and transmits the matched application to the environment controller; S4. The environment controller receives the application, and then the boot program in the environment controller installs the application into the programmable chip; S5. The backend control center sends corresponding identification and differentiation instructions to the environment controller according to the customer order; S6. The environment controller receives the identification and distinction instruction from the background control center, and generates a serial number corresponding to the identification and distinction instruction and stores it in the storage unit of the environment controller; S7. The test bench detects again whether the relevant parameters of the environment controller are qualified. If so, the environment controller is shipped out; if not, return to step S3; Step S1 includes: S11. Burn the boot program into the programmable chip of the environmental controller; S12. Place the programmed environment controller on the test bench; S13. Connect the communication serial port of the environmental controller to the communication module; Step S2 includes: S21. The backend control center sends test and collection instructions to the communication module; S22. The communication module receives the test and acquisition instructions from the background control center, and then commands the test bench to start testing the relevant parameters of the environmental controller; S23. The communication module collects the test results of the test bench and the relevant parameters of the environmental controller, and returns the collected data to the background control center; S24. The backend control center receives data from the communication module and determines whether the relevant parameters of the environment controller are qualified; if so, the environment controller is put into storage and proceeds to step S3; if not, it returns to step S1; Step S3 includes: S31. The backend control center obtains the application required to make the model of the environmental controller from the backend database according to the model of the environmental controller required by the customer order and the quantity of the model required; S32. The backend control center copies the obtained application into the number of copies corresponding to the number of copies required according to the quantity of the customer order; S33. The background control center transmits all copied applications one-to-one to multiple environmental controllers with the boot program burned in them through the communication module; If the determination result of step S2 is no, the process returns to step 1 to re-burn the boot program into the programmable chip of the environment controller, and the re-burned new boot program will directly overwrite the previous old boot program; If the determination result of step S7 is no, the process returns to step 3 to re-download the application program to the programmable chip of the environment controller, and the newly downloaded application program will directly overwrite the previous old application program.
2. The production method according to claim 1, characterized in that In step S4, multiple environmental controllers with boot programs burned in them all receive the same application from the background control center, and the boot program in each environmental controller installs the received application into the programmable chip; and in each environmental controller, there is a boot program carrying the operation of an application.
3. The production method according to claim 2, characterized in that: In step S5, the background control center sends an identification and differentiation instruction corresponding to the fan control function of the environmental controller through the communication module according to the fan control function of the environmental controller required by the customer order; and in step S6, after receiving the identification and differentiation instruction, the environmental controller generates a serial number corresponding to the identification and differentiation instruction and stores it in the storage unit of the environmental controller.
4. The production method according to claim 3, characterized in that: In step S6, the serial number generated by the environment controller is an electronic serial number, which is used to identify the production time, production batch, model and control function of the environment controller.
5. A production system for an environmental controller for controlling a fan, characterized in that: A method for producing an environmental controller for controlling a fan as described in any one of claims 1 to 4; the production system also includes an environmental controller, a background control center, a communication module and a test bench; the environmental controller includes a programmable chip, a storage unit and a communication interface; the first connection end of the communication module is electrically connected to the communication interface, the second connection end is electrically connected to the background control center, and the third connection end is electrically connected to the test bench; the communication interface is electrically connected to the storage unit and the programmable chip.
6. The production system according to claim 5, characterized in that: The communication mode of the communication module is RS-485, WIFI or Bluetooth.
Citation Information
Patent Citations
New energy gateway program batch burning device
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