Organic fertilizer preparation system
By designing structures such as winch wheels and barrier rods in the organic fertilizer preparation system, the problem of smoke and dust pollution during the compost process is solved, environmental protection and stable operation of equipment are achieved, and the quality of fertilizers and equipment life are improved.
Patent Information
- Application Number
- CN202211278636.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-10-19
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2042-10-19
AI Technical Summary
The smoke generated during the composting process causes pollution and harm to the factory environment and operators, and the existing technology is difficult to effectively reduce the generation of smoke and dust.
An organic fertilizer preparation system was designed, including shells, winch wheels, motors, transmission belts, traveling wheels and tracks. The fertilizer was dispersed and turned through the winch wheels to reduce the generation of smoke and dust, and prevented by blocking rods, protective shells and screens. Large pieces enter to ensure stable operation of the equipment.
It effectively reduces the generation of smoke and dust, ensures the cleaning of the factory environment and the safety of operators, and improves the uniform corruption and quality of fertilizers, and extends the service life of the equipment.
Smart Images
Figure CN115594537B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of organic fertilizer preparation, in particular to an organic fertilizer preparation system. Background Art
[0002] Organic fertilizer has a long history of development. In the past, organic fertilizer usually referred to farmyard manure. People changed soil fertility by collecting animal and plant metabolites to make organic fertilizer. Unlike modern fertilizer, organic fertilizer hardly causes damage to the environment, so now organic fertilizer has been widely promoted. At present, compost turners are usually used for composting in the preparation of organic fertilizer, which will produce a lot of smoke and dust during the composting process, which will cause certain harm to the operators in the factory. Summary of the invention
[0003] The purpose of the present invention is to provide an organic fertilizer preparation system, which can reduce the generation of smoke and dust during composting, thereby ensuring that the environment in the factory is not polluted and the safety of operators.
[0004] The purpose of the present invention is achieved through the following technical solutions:
[0005] An organic fertilizer preparation system comprises a housing, a winch, a motor I, a transmission belt, a traveling wheel, a motor II and a crawler belt. Two winches are rotatably connected in the housing. Engagement columns at the upper ends of the two winches pass through the upper end surface of the housing. The motor I is mounted on the housing and the output shaft of the motor I is meshed and connected with the left winch. The transmission belt connects the output shaft of the motor I with the right winch. Multiple traveling wheels rotate on both sides of the housing. Two crawlers are respectively meshed and connected with the multiple traveling wheels on both sides. Two motors II are respectively mounted on both sides of the housing to drive the multiple traveling wheels.
[0006] The telescopic rod I is fixed on the housing, and the lifting plate is fixed on the other end of the telescopic rod I;
[0007] The plurality of blocking rods are all fixedly connected to the feed inlet of the shell. BRIEF DESCRIPTION OF THE DRAWINGS
[0008] Figure 1 An organic fertilizer preparation system is a schematic diagram of the overall structure;
[0009] Figure 2 An organic fertilizer preparation system is a partial structural schematic diagram;
[0010] Figure 3 It is a schematic diagram of the structure of the shell;
[0011] Figure 4 It is a schematic diagram of the structure of the capstan;
[0012] Figure 5 is a schematic diagram of the structure of the lifting plate;
[0013] Figure 6 is a schematic diagram of the structure of the blocking rod;
[0014] Figure 7 It is a schematic diagram of the structure of the protective shell;
[0015] Figure 8 It is a schematic diagram of the structure of the funnel;
[0016] Fig. 9 is a schematic diagram of the structure of the baffle plate;
[0017] Fig.10 It is a structural diagram of the lifting frame;
[0018] Fig.11 It is a schematic diagram of the structure of the sampling needle;
[0019] Fig.12 It is a structural diagram of the pallet.
[0020] In the figure:
[0021] Housing 101; winch 102; motor I 103; transmission belt 104; travel wheel 105; motor II 106; crawler track 107; telescopic rod I 108; lifting plate 109; blocking rod 110; protective shell 111;
[0022] Funnel 201; Screen 202;
[0023] Blocking plate 301; rotating block 302; telescopic rod II 303; sliding block 304;
[0024] Lifting frame 401; telescopic rod III 402; sampling needle 403;
[0025] Card plate 501; spring 502. DETAILED DESCRIPTION
[0026] like Figure 1-5 As shown:
[0027] The feed port of the housing 101 is larger than the discharge port, and the size of the feed port of the housing 101 gradually decreases. The material transport portion in the middle of the housing 101 is rectangular, and the discharge port portion of the housing 101 is a trapezoid with a short upper side. Two reels 102 are rotatably connected to the middle of the housing 101. The upper ends of the two reels 102 are both provided with engaging columns, which extend through the upper end surface of the housing 101 and extend out of the housing 101. A fixing frame is provided on the housing 101, and a motor I 103 is installed on the fixing frame of the housing 101. The motor I 103 is provided Above the left capstan 102, the output shaft of motor I 103 passes through the fixed frame and engages with the engaging column of the left capstan 102, and the transmission belt 104 connects the output shaft of motor I 103 with the engaging column of the right capstan 102. Multiple traveling wheels 105 rotate on both sides of the outer casing 101, and two crawler tracks 107 are respectively engaged and connected to the multiple traveling wheels 105 on both sides. Two motors II 106 are installed on both sides of the outer casing 101, and the two motors II 106 respectively drive the multiple traveling wheels 105 on both sides through the output shafts.
[0028] When composting is needed, two motors II 106 are started at the same time, and the output shafts of the two motors II 106 rotate to drive multiple traveling wheels 105 on both sides of the shell 101 to rotate, thereby driving the two crawler tracks 107 to rotate, so that the shell 101 can move forward, and at the same time, the motor I 103 is started, and the output shaft of the motor I 103 drives the left capstan 102 to rotate, and the motor I 103 simultaneously drives the right capstan 102 through the transmission belt 104, so that the right capstan 102 rotates and the rotation direction is opposite to that of the left capstan 102. When the shell 101 moves forward in the fertilizer, the fertilizer enters through the feeding port of the shell 101, and the fertilizer is slightly compressed through the feeding port. As the shell 101 moves forward, the fertilizer is pushed to the middle of the shell 101, and the lumps in the fertilizer are broken up by the two winches 102 in the middle of the shell 101, and the fertilizer is turned over to enlarge the gaps between the fertilizers. As the shell 101 continues to move forward, the fertilizer is pushed to the discharge port of the shell 101, and after the fertilizer is formed into a specific shape through the discharge port, the fertilizer is discharged from the shell 101 through the discharge port. When the fertilizer is turned over, the fertilizer is completely inside the equipment, so that the fertilizer does not generate smoke and dust, thereby ensuring the safety of the factory environment and operators; by shaping the fertilizer into a specific shape, the piled fertilizer can be more evenly decomposed, thereby ensuring the average quality of the fertilizer.
[0029] like Figure 5 As shown:
[0030] A telescopic rod Ⅰ108 is fixed in the fixing frame of the outer shell 101, and the lifting plate 109 slides in the fixing frame, and the upper end surface of the lifting plate 109 is fixedly connected to the lower end surface of the telescopic rod Ⅰ108. The initial position of the lifting plate 109 is when the telescopic rod Ⅰ108 is in the shortest state, and at this time, the position of the lower end surface of the lifting plate 109 is slightly higher than the lower end surface of the outer shell 101.
[0031] When the equipment is working, the lifting plate 109 is in the initial position. After the equipment is finished working, the telescopic rod Ⅰ108 is started, and the lifting plate 109 is driven to move downward by the extension of the telescopic rod Ⅰ108 until the lower end surface of the lifting plate 109 touches the ground. At this time, the telescopic rod Ⅰ108 continues to extend, and the outer shell 101 can be pulled upward by the telescopic rod Ⅰ108, and finally the outer shell 101 is moved away from the ground. By lifting the outer shell 101, the operator can more conveniently maintain and repair the inside of the equipment after the operation is completed or when the equipment fails, which indirectly increases the service life of the equipment.
[0032] like Figure 6 As shown:
[0033] A plurality of blocking rods 110 are fixedly connected to the feed port of the shell 101. The plurality of blocking rods 110 are arranged side by side, and the plurality of blocking rods 110 are arranged vertically. The height of the plurality of blocking rods 110 is the same as the maximum height of the feed port of the shell 101. The front sides of the plurality of blocking rods 110 are chamfered, and the tips of the plurality of blocking rods 110 face forward.
[0034] When the equipment moves forward in the fertilizer, multiple blocking rods 110 can be used to block overly large fertilizer lumps and large rocks outside the equipment feed port. Fertilizer lumps are aggregates of fertilizers, and their bodies are relatively fragile. As the equipment moves forward, large fertilizer lumps are pushed forward by the equipment and can be broken up into the equipment through the chamfered tips on the multiple blocking rods 110. Large rocks are not easily broken due to their high hardness, thereby preventing large rocks from entering the equipment, thereby protecting the two winches 102 inside the equipment from being stuck or damaged by large rocks.
[0035] like Figure 6 , 7 As shown:
[0036] Two protective shells 111 are fixed on both sides of the outer shell 101, and the protective shells 111 cover the two tracks 107 respectively. The heights of the lower end surfaces of the two protective shells 111 are higher than the lower end surfaces of the two tracks 107, and the internal widths of the two protective shells 111 are equal to the internal widths of the two tracks 107. The front ends of the two protective shells 111 are set to be triangles, and the tips of the triangles face forward.
[0037] When the equipment moves forward in the fertilizer, the two protective shells 111 can prevent the fertilizer and rocks from falling into the two tracks 107 to a large extent, so as to ensure the stability of the equipment. The triangular tips of the two protective shells 111 can make the equipment squeeze the fertilizer to both sides when moving forward, thereby slightly reducing the resistance to the equipment's movement and improving the fuel utilization rate of the equipment.
[0038] like Figure 8As shown:
[0039] The upper end surface of the shell 101 is provided with a through opening, and the upper end surface of the shell 101 is fixedly connected with a funnel 201. The small opening area of the lower end surface of the funnel 201 is smaller than the through opening of the upper end surface of the shell 101, and the small opening of the lower end surface of the funnel 201 is connected to the through opening of the upper end surface of the shell 101.
[0040] A screen 202 is fixedly connected to the inside of the through opening of the outer shell 101. The screen 202 is arranged below the funnel 201. The four sides of the screen 202 are in contact with the through opening. The screen 202 is inclined. The inclination direction of the screen 202 is consistent with the feed port of the outer shell 101. A plurality of screen holes are arranged on the screen 202, and the plurality of screen holes are all funnel-shaped with a large upper opening and a small lower opening.
[0041] When the device moves forward in the fertilizer, the nitrogen source is added into the funnel 201. As the device moves forward, the fertilizer in the shell 101 brings out the nitrogen source due to the viscosity of the fertilizer, so that the nitrogen source is mixed into the fertilizer. The fertilizer with the nitrogen source is evenly mixed into the fertilizer by two winches 102 in the middle of the shell 101, which can improve the utilization rate of the nitrogen source in the fertilizer during composting, thereby reducing the production cost of organic fertilizer.
[0042] The screen 202 disposed in the housing 101 can make the amount of nitrogen source added more controllable, and the inclined placement of the screen 202 and the funnel-shaped screen holes can effectively prevent the fertilizer in the housing 101 from entering the funnel 201 due to thrust.
[0043] like Fig. 9 As shown:
[0044] There are two rotatable blocking plates 301 on both sides of the feed port of the outer shell 101, and the height of the two blocking plates 301 is equal to the height of the multiple blocking rods 110. There are two rotatable rotating blocks 302 on the side of the two blocking plates 301 close to the outer shell 101. The two rotating blocks 302 are respectively fixedly connected to one end of two telescopic rods Ⅱ303 on the side facing the outer shell 101, and the other ends of the two telescopic rods Ⅱ303 are respectively fixedly connected to the two sides of the two sliding blocks 304, and the sliding blocks 304 slide in the slide grooves set on the upper end surface of the outer shell 101.
[0045] Before the equipment is working, the two telescopic rods II 303 are started at the same time. The extension or contraction of the two telescopic rods II 303 drives the rotation of the two blocking plates 301, thereby adjusting the angle of the two blocking plates 301 relative to the shell 101. While the angle of the two blocking plates 301 is adjusted, the sliding block 304 will slide back and forth on the upper end surface of the shell 101 as the two telescopic rods II 303 extend or contract. When the equipment moves forward in the fertilizer, the fertilizer on both sides of the shell 101 can be pushed outside the two blocking plates 301 through the two blocking plates 301, so that the fertilizer discharged from the discharge port of the shell 101 is at a certain distance from the fertilizer on both sides of the shell 101, so that the fertilizers piled up by the equipment will not contact each other, thereby making the composting effect of the fertilizer better, and facilitating the inspection personnel to pass between several piles of fertilizers and convenient for the inspection personnel to take samples; by changing the angle of the two blocking plates 301, the distance between the piled fertilizers can be adjusted, which is convenient for the operator to plan the composting site and maximize the utilization rate of the site.
[0046] like Fig.10 , 11 As shown:
[0047] A limiting hole is provided above the discharge port of the shell 101, and a lifting frame 401 slides in the limiting hole of the shell 101, one end of the telescopic rod III 402 is fixedly connected to the lifting frame 401, and the other end of the telescopic rod III 402 is fixedly connected to the upper end surface of the shell 101, and a plurality of sampling needles 403 are fixedly connected to the lower end surface of the lifting frame 401, and the plurality of sampling needles 403 are all provided outside the discharge port of the shell 101, and the plurality of sampling needles 403 are all vertically provided, and the heights of the plurality of sampling needles 403 are all equal to the height of the discharge port of the shell 101, and the tips of the plurality of sampling needles 403 are all facing downward, and the plurality of sampling needles 403 are all provided side by side.
[0048] When the equipment moves forward in the fertilizer, the telescopic rod III 402 is started, and the specific frequency contraction and extension of the telescopic rod III 402 drives the lifting frame 401 in the shell 101 to rise and fall at a certain frequency, thereby driving the multiple sampling needles 403 to rise and fall at a certain frequency. When the fertilizer is discharged from the discharge port of the shell 101, the telescopic rod III 402 drives the multiple sampling needles 403 to move downward from the upper part of the discharge port of the shell 101, so that the multiple sampling needles 403 are inserted into the piled fertilizer, so that a plurality of ventilation holes are pierced on the fertilizer pile. Through the multiple ventilation holes, aerobic bacteria in the fertilizer pile can absorb more oxygen, thereby promoting the metabolism of aerobic bacteria. When the fertilizer pile lacks water, water can also be transported to the fertilizer pile through the ventilation holes, so that the water absorption efficiency of the fertilizer pile is improved. Through the above operation, the fermentation efficiency of the compost is improved, and the quality of the compost is also improved.
[0049] like Fig.10 , 11 As shown:
[0050] The multiple sampling slots are all arranged on the multiple sampling needles 403, and the multiple sampling slots are all arranged on the side of the multiple sampling needles 403 away from the shell 101. The positions of the multiple sampling slots on the multiple sampling needles 403 are all at the upper end, the middle part and the lower end. The internal structure and volume of the multiple sampling slots are the same, and the distance between each sampling slot is the same.
[0051] When the telescopic rod III 402 drives the multiple sampling needles 403 out of the piled fertilizer, a small part of the piled fertilizer can be extracted through the multiple sampling slots. After the composting is completed, the fertilizer can be directly taken out from the multiple sampling slots to serve as samples. The multiple sampling slots ensure that the amount of samples taken out is sufficient for testing; the multiple sampling slots are set at different positions of the multiple sampling needles 403, ensuring that the samples are taken out from different positions of the fertilizer pile to achieve the randomness required for the inspection, thereby ensuring the quality of the piled fertilizer.
[0052] like Fig.12 As shown:
[0053] A plurality of spring holes are provided on the shell 101, and a card plate 501 slides in the spring holes on the shell 101, and the card plate 501 is provided behind the plurality of sampling needles 403. A card slot is provided at the upper end of the card plate 501, and the height of the card slot of the card plate 501 is the same as the height of the spring holes of the shell 101. The overall height of the card plate 501 is slightly larger than the height of the plurality of sampling needles 403, and a blocking plate is provided at the lower end of the card plate 501. When the card plate 501 is in the initial position, the blocking plate of the card plate 501 contacts the shell 101, and at the same time, the card plate 501 contacts the plurality of sampling needles 403. The plurality of springs 502 are all fixed in the plurality of spring holes provided on the shell 101, and a top plate is fixed at the other end of the plurality of springs 502, and the plurality of springs 502 continuously press the card plate 501 tightly through the top plate.
[0054] When the equipment is not in working time, the telescopic rod III 402 is started, and the multiple sampling needles 403 are lowered to the bottom through the telescopic rod III 402. Then the operator pulls the card plate 501 backwards and slides the card plate 501 downwards at the same time, so that the card slots on the card plate 501 are finally inserted into the multiple spring holes of the shell 101. At this time, the blocking plate at the lower end of the card plate 501 is located below the multiple sampling needles 403, and the bottom of the multiple sampling needles 403 is blocked by the card plate 501, so that when the shell 101 is lifted, the operator will not be injured by the multiple sampling needles 403 under the shell 101. At the same time, when the equipment is not in working time, the multiple sampling needles 403 are protected from being damaged by hard external objects.
Claims
1. An organic fertilizer preparation system, characterized in that: The invention comprises a housing (101), a winch (102), a motor I (103), a transmission belt (104), a traveling wheel (105), a motor II (106) and a crawler belt (107). The feed port of the housing (101) is larger than the discharge port, and the size of the feed port of the housing (101) gradually decreases. The material transporting part in the middle of the housing (101) is rectangular, and the discharge port part of the housing (101) is a trapezoid with a short upper side. Two winches (102) are rotatably connected to the middle of the housing (101). The upper ends of the two winches (102) are both provided with an engagement column, which passes through the upper end surface of the housing (101) and protrudes out of the housing (101). A fixing frame is provided on the housing (101). The housing (101) A motor I (103) is installed on a fixing frame of the housing (101), and the motor I (103) is arranged above the left winch (102). The output shaft of the motor I (103) passes through the fixing frame and meshes with the meshing column of the left winch (102). The transmission belt 104 connects the output shaft of the motor I (103) with the meshing column of the right winch (102). A plurality of traveling wheels (105) are rotatable on both sides of the housing (101), and two crawlers (107) are respectively meshed and connected to the plurality of traveling wheels (105) on both sides. Two motors II (106) are installed on both sides of the housing (101), and the two motors II (106) respectively transmit power to the plurality of traveling wheels (105) on both sides through the output shafts. A plurality of blocking rods (110) are fixedly connected to the feed inlet of the housing (101); the plurality of blocking rods (110) are arranged side by side, the plurality of blocking rods (110) are arranged vertically, the height of the plurality of blocking rods (110) is the same as the maximum height of the feed inlet of the housing (101), the front sides of the plurality of blocking rods (110) are chamfered, and the tips of the plurality of blocking rods (110) face forward; Two baffle plates (301) are rotatably provided on both sides of the feed port of the housing (101), the heights of the two baffle plates (301) are equal to the heights of the plurality of blocking rods (110), two rotating blocks (302) are rotatably provided on one side of the two baffle plates (301) close to the housing (101), one end of two telescopic rods II (303) are respectively fixedly connected to the two rotating blocks (302) on one side facing the housing (101), the other ends of the two telescopic rods II (303) are respectively fixedly connected to the two sides of two sliding blocks (304), and the sliding blocks (304) slide in the slide grooves provided on the upper end surface of the housing (101); A limiting hole is provided above the discharge port of the housing (101), a lifting frame (401) is slidably arranged in the limiting hole of the housing (101), one end of the telescopic rod III (402) is fixedly connected to the lifting frame (401), the other end of the telescopic rod III (402) is fixedly connected to the upper end surface of the housing (101), a plurality of sampling needles (403) are fixedly connected to the lower end surface of the lifting frame (401), the plurality of sampling needles (403) are all arranged outside the discharge port of the housing (101), the plurality of sampling needles (403) are all arranged vertically, the heights of the plurality of sampling needles (403) are all equal to the height of the discharge port of the housing (101), the tips of the plurality of sampling needles (403) are all facing downwards, and the plurality of sampling needles (403) are all arranged side by side; The multiple sampling slots are all arranged on the multiple sampling needles (403), and the multiple sampling slots are all arranged on the side of the multiple sampling needles (403) away from the housing (101). The positions of the multiple sampling slots on the multiple sampling needles (403) are all at the upper end, the middle part and the lower end. The internal structures and volumes of the multiple sampling slots are the same, and the distances between each sampling slot are the same.
2. A method for preparing organic fertilizer according to claim 1, characterized in that: A telescopic rod I (108) is fixed in a fixing frame of the housing (101), a lifting plate (109) slides in the fixing frame, and an upper end surface of the lifting plate (109) is fixedly connected to a lower end surface of the telescopic rod I (108), and an initial position of the lifting plate (109) is when the telescopic rod I (108) is in the shortest state, at which time the lower end surface of the lifting plate (109) is slightly higher than the lower end surface of the housing (101).
3. A kind of organic fertilizer preparation system according to claim 1, characterized in that: Two protective shells (111) are fixed on both sides of the outer shell (101), and the protective shells (111) respectively cover the two crawlers (107). The heights of the lower end surfaces of the two protective shells (111) are higher than the lower end surfaces of the two crawlers (107). The internal widths of the two protective shells (111) are equal to the internal widths of the two crawlers (107). The front ends of the two protective shells (111) are both set to be triangles, and the tips of the triangles face forward.
4. A system for preparing organic fertilizer according to claim 3, characterized in that: The upper end surface of the shell (101) is provided with a through opening, the upper end surface of the shell (101) is fixedly connected with a funnel (201), the small opening area of the lower end surface of the funnel (201) is smaller than the through opening of the upper end surface of the shell (101), and the small opening of the lower end surface of the funnel (201) is connected to the through opening of the upper end surface of the shell (101).
5. A system for preparing organic fertilizer according to claim 4, characterized in that: A screen (202) is fixedly connected to the interior of the through opening of the shell (101), the screen (202) is arranged below the funnel (201), the four sides of the screen (202) are in contact with the through opening, the screen (202) is arranged obliquely, the inclination direction of the screen (202) is consistent with the feed opening of the shell (101), and a plurality of screen holes are arranged on the screen (202), all of which are in the shape of a funnel with a large upper opening and a small lower opening.
6. A system for preparing organic fertilizer according to claim 1, characterized in that: A plurality of spring holes are provided on the shell (101), a card plate (501) slides in the spring holes on the shell (101), the card plate (501) is provided behind the plurality of sampling needles (403), a card slot is provided at the upper end of the card plate (501), the card slot height of the card plate (501) is the same as the height of the spring holes of the shell (101), the overall height of the card plate (501) is slightly greater than the height of the plurality of sampling needles (403), a blocking plate is provided at the lower end of the card plate (501), when the card plate (501) is in the initial position, the blocking plate of the card plate (501) contacts the shell (101), and the card plate (501) contacts the plurality of sampling needles (403), the plurality of springs (502) are all fixed in the plurality of spring holes provided on the shell (101), a top plate is fixed at the other end of the plurality of springs (502), and the plurality of springs (502) continuously press the card plate (501) through the top plate.