A monitoring device for pressure, temperature and positioning of a tank container

By introducing gas-phase pipelines and heat dissipation mechanisms into tank containers, combining temperature and pressure sensors, multi-parameter monitoring under high temperature conditions is achieved, solving the problem of high monitoring costs in the prior art, reducing manufacturing costs and maintenance Cost, improves usage efficiency.

CN118205839BActive Publication Date: 2025-01-10JINGJIANG YATAI LOGISTICS EQUIP CO LTD
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Patent Information

Application Number
CN202410565079.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-01-10
Estimated Expiration
2044-05-09

AI Technical Summary

Technical Problem

Existing tank containers are difficult to effectively monitor pressure and temperature under high temperature conditions, and conventional pressure sensors are costly to use and complex maintenance.

Method used

A monitoring device including gas-phase pipeline, heat dissipation pipeline and heat dissipation mechanism was designed to cool the heat dissipation pipeline through fan and water cooling system, and a temperature sensor and pressure sensor were installed on the tank container, combining the GPS positioning module and Processor realizes multi-parameter monitoring of tank containers.

Benefits of technology

It reduces the manufacturing and maintenance costs of tank containers, improves monitoring accuracy and reliability under high temperature conditions, and enhances economic benefits.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of tank containers, and discloses a monitoring device for the pressure, temperature, and positioning of a tank container. A groove for storing coolant is provided in the middle of the upper end of the base, a second heat dissipation pipeline and a heat dissipation fin fixed on the second heat dissipation pipeline are immersed in the coolant, and a heat dissipation mechanism is installed on the first heat dissipation pipeline, and the heat dissipation mechanism is used to dissipate heat from the first heat dissipation pipeline through a fan and a water cooling system. The present invention leads out a branch pipe system from the tank container, and adds a heat dissipation device. A conventional pressure sensor is installed at the end of the branch pipe system, so that a conventional pressure sensor can be used on a high-temperature tank container. This reduces the manufacturing cost of the tank container and the subsequent maintenance cost, thereby increasing the economic benefits of using the tank container.
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Description

Technical Field

[0001] The invention relates to the technical field of tank containers, and in particular to a monitoring device for pressure, temperature and positioning of a tank container. Background Art

[0002] Existing tank containers usually monitor the pressure inside the tank by opening a hole in the tank body and installing a mechanical or digital pressure gauge. This structure usually uses a conventional pressure monitoring device, but it can only monitor the working condition where the temperature is below 60°C, or uses an ultra-high temperature resistant pressure device, but the high temperature resistant pressure monitoring device is expensive and has high maintenance costs. For this reason, we have launched a pressure, temperature and positioning monitoring device for tank containers. Summary of the invention

[0003] The object of the present invention is to provide a monitoring device for pressure, temperature and positioning of a tank container to solve the problems raised in the above-mentioned background technology.

[0004] To achieve the above-mentioned object, the present invention provides the following technical solution: a monitoring device for pressure, temperature and positioning of a tank container, comprising a base, the upper end of which is fixed with a tank container by a bracket, a gas phase pipeline on the tank container is connected with a first heat dissipation pipeline by a branch pipe, the end of the first heat dissipation pipeline is connected with a second heat dissipation pipeline by a connecting pipe, and the end of the second heat dissipation pipeline is connected with a terminal pipe;

[0005] A groove for storing coolant is provided in the middle of the upper end of the base, the second heat dissipation pipeline and the heat dissipation fins fixed on the second heat dissipation pipeline are immersed in the coolant, and a heat dissipation mechanism is installed on the first heat dissipation pipeline, and the heat dissipation mechanism is used to dissipate heat from the first heat dissipation pipeline through a fan and a water cooling system;

[0006] The water cooling system sprays the coolant into the heat dissipation mechanism, and the coolant in the heat dissipation mechanism circulates through the cooling mechanism at the bottom of the heat dissipation mechanism and falls into the groove. Under the impact of the coolant, the cooling mechanism combines the coolant and the air to achieve cooling of the coolant.

[0007] The terminal pipeline is provided with a temperature sensor and a pressure sensor in sequence, the tank container is installed with a GPS positioning module, the GPS positioning module, the temperature sensor and the pressure sensor are electrically connected to a processor, and the processor is electrically connected to a display.

[0008] Preferably, a top frame is fixed above the base via a column, and the bottom of the display is fixed to the upper end of the base via a support column.

[0009] Preferably, the heat dissipation mechanism comprises a top heat dissipation plate and a bottom heat dissipation plate connected between the two groups of brackets, and the vertical portion of the first heat dissipation pipeline passes through the top heat dissipation plate and the bottom heat dissipation plate.

[0010] Preferably, the rear upper end of the bottom heat sink is connected to the top heat sink through a vertical plate, and a plurality of sets of fans are fixed on the vertical plate at equal intervals, and the fans are used to introduce air into the space formed between the two sets of brackets, the top heat sink and the bottom heat sink;

[0011] An upwardly inclined guard plate is provided at the front of the bottom heat dissipation plate, and the guard plate is used to prevent the coolant on the bottom heat dissipation plate from flowing out.

[0012] Preferably, the water cooling system includes two groups of coolant pumps fixed on the base, and the liquid inlet pipe inside the groove is connected to the liquid inlet of the coolant pump, the liquid outlet of the coolant pump is connected to a cross pipe through a first pipe, the cross pipe is connected to several groups of nozzles on the inner wall of the bracket, and the several groups of nozzles extend between the top heat sink and the bottom heat sink.

[0013] Preferably, the bottom of the bottom heat dissipation plate is provided with a plurality of groups of inclined grooves, and the bottom of the inclined grooves is provided with openings;

[0014] The cooling mechanism comprises a fixing frame fixed on the outer side of the lower end of the opening, a plurality of groups of rectangular tubes arranged at the lower end of the fixing frame, a rotating shaft arranged inside the rectangular tube, and an impeller arranged on the rotating shaft.

[0015] Preferably, the upper and lower ends of the rotating shaft are sleeved with bearing seats, and the bearing seats are fixed to the inner wall of the rectangular tube through connecting arms.

[0016] Preferably, a plurality of groups of air inlet grooves are provided on the side of the rectangular tube.

[0017] Compared with the prior art, the invention has the following beneficial effects: the invention leads a branch pipe system (i.e., gas phase pipeline, branch pipe, first heat dissipation pipeline, connecting pipe, second heat dissipation pipeline and terminal pipeline) from the tank container, and adds a heat dissipation device (i.e., heat dissipation mechanism), and a conventional pressure sensor is installed at the end of the branch pipe system, so that a conventional pressure sensor can be used on a high-temperature tank container. This reduces the manufacturing cost and subsequent maintenance cost of the tank container, thereby improving the economic benefits of using the tank container. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention;

[0019] Figure 2 It is a schematic diagram of the exploded structure of the first heat dissipation pipeline, the second heat dissipation pipeline and the heat dissipation mechanism assembled in the present invention;

[0020] Figure 3 For the present invention Figure 2 Schematic diagram of the assembled three-dimensional structure;

[0021] Figure 4It is a schematic diagram of the three-dimensional structure after the heat dissipation mechanism and the bracket of the present invention are assembled;

[0022] Figure 5 A schematic diagram of the three-dimensional structure of the water cooling system of the present invention;

[0023] Figure 6 It is a schematic diagram of the exploded structure of the cooling mechanism of the present invention;

[0024] Figure 7 It is a schematic cross-sectional view of the assembled cooling mechanism and bottom heat sink of the present invention.

[0025] In the figure: 1. base; 2. tank container; 3. column; 4. top frame; 5. coolant pump; 6. pressure sensor; 7. branch pipe; 8. gas phase pipeline; 9. bracket; 10. display; 11. GPS positioning module; 12. terminal pipeline; 13. second heat dissipation pipeline; 14. first heat dissipation pipeline; 15. connecting pipe; 16. heat dissipation fin plate; 17. bottom heat dissipation plate; 18. guard plate; 19. vertical plate; 20. fan; 21. inclined slot; 22. top heat dissipation plate; 23. opening; 24. horizontal pipe; 25. first pipeline; 26. nozzle; 27. temperature sensor; 28. cooling mechanism; 281. fixing frame; 282. rectangular cylinder; 283. air inlet groove; 284. rotating shaft; 285. impeller; 286. connecting arm; 287. bearing seat; 29. ​​groove. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0027] See also Figure 1-7 , the present invention provides a technical solution: Example

[0028] A monitoring device for pressure, temperature and positioning of a tank container comprises a base 1, a top frame 4 is fixed on the top of the base 1 through a column 3, and the bottom of the display 10 is fixed to the upper end of the base 1 through a support. The top of the tank container 2 is connected to the lower end of the top frame 4, so as to further realize the installation and fixation of the tank container 2;

[0029] The upper end of the base 1 is fixed with a tank container 2 through a bracket 9, and the top of the bracket 9 is provided with an arc groove for clamping the tank container 2, so as to prevent the tank container 2 from rolling off the bracket 9, thereby further realizing the installation and fixation of the tank container 2;

[0030] The gas phase pipeline 8 on the tank container 2 is connected to the first heat dissipation pipeline 14 through the branch pipe 7, the end of the first heat dissipation pipeline 14 is connected to the second heat dissipation pipeline 13 through the connecting pipe 15, and the end of the second heat dissipation pipeline 13 is connected to the terminal pipe 12;

[0031] A groove 29 for storing coolant is provided in the middle of the upper end of the base 1, and the second heat dissipation pipeline 13 and the heat dissipation fins 16 fixed on the second heat dissipation pipeline 13 are immersed in the coolant, so that the gas inside the second heat dissipation pipeline 13 can be cooled by heat dissipation and cooling of the second heat dissipation pipeline 13 and the heat dissipation fins 16;

[0032] The heat dissipation fins 16 can absorb the heat from the second heat dissipation pipeline 13 and quickly diffuse the heat into the coolant to achieve a rapid cooling effect.

[0033] A heat dissipation mechanism is installed on the first heat dissipation pipeline 14, and the heat dissipation mechanism is used to dissipate heat from the first heat dissipation pipeline 14 through a fan 20 and a water cooling system;

[0034] The heat dissipation mechanism includes a top heat dissipation plate 22 and a bottom heat dissipation plate 17 connected between the two groups of brackets 9 , and a vertical portion of the first heat dissipation pipeline 14 passes through the top heat dissipation plate 22 and the bottom heat dissipation plate 17 .

[0035] Such a configuration allows the heat transferred by the first heat dissipation pipeline 14 to be diffused into the air when the top heat dissipation plate 22 and the bottom heat dissipation plate 17 are in contact with the air, thereby dissipating the heat of the gas inside the first heat dissipation pipeline 14, and is used to reduce the temperature of the gas flowing into the terminal pipe 12, thereby satisfying the conventional pressure sensor 6 for detecting the gas pressure inside the terminal pipe 12;

[0036] The rear upper end of the bottom heat sink 17 is connected to the top heat sink 22 through a vertical plate 19, and a plurality of sets of fans 20 are fixed on the vertical plate 19 at equal intervals. The fans 20 are used to introduce air into the space formed between the two sets of brackets 9, the top heat sink 22 and the bottom heat sink 17;

[0037] In this way, the fan 20 can introduce air and form air convection in the space formed between the two sets of brackets 9, the top heat sink 22 and the bottom heat sink 17, further improving the efficiency of heat dissipation of the first heat dissipation pipeline 14;

[0038] An upwardly inclined guard plate 18 is provided at the front of the bottom heat dissipation plate 17 , and the guard plate 18 is used to prevent the coolant on the bottom heat dissipation plate 17 from flowing out.

[0039] The water cooling system sprays the coolant into the heat dissipation mechanism, and the coolant in the heat dissipation mechanism circulates and falls into the groove 29 through the cooling mechanism 28 at the bottom of the heat dissipation mechanism. The cooling mechanism 28 combines the coolant and the air under the impact of the coolant to achieve cooling of the coolant.

[0040] The water cooling system includes two groups of coolant pumps 5 fixed on the base 1, and the liquid inlet pipe inside the groove 29 is connected to the liquid inlet of the coolant pump 5, and the liquid outlet of the coolant pump 5 is connected to the cross pipe 24 through the first pipe 25, and the cross pipe 24 is connected to a plurality of groups of nozzles 26 on the inner wall of the bracket 9, and the plurality of groups of nozzles 26 extend between the top heat sink 22 and the bottom heat sink 17.

[0041] The PLC controller controls the coolant pump 5 to work, and introduces the coolant in the groove 29 into the nozzle 26 through the liquid inlet pipe, the first pipe 25 and the transverse pipe 24, and finally sprays the coolant through the nozzle 26, so that not only the space formed between the two groups of brackets 9, the top heat sink 22 and the bottom heat sink 17 can be cooled, but also the vertical part of the first heat dissipation pipeline 14 can be cooled, so as to further improve the heat dissipation efficiency of the first heat dissipation pipeline 14;

[0042] The bottom of the bottom heat sink 17 is provided with a plurality of groups of inclined grooves 21, and the bottom of the inclined grooves 21 is provided with openings 23; the inclined grooves 21 are arranged in a shape of being wide at the top and narrow at the bottom, so that the coolant sprayed from the nozzle 26 can be smoothly collected through the inclined grooves 21 after falling to the bottom heat sink 17, and then enter the rectangular tube 282 through the openings 23;

[0043] The cooling mechanism 28 includes a fixing frame 281 fixed to the outer side of the lower end of the opening 23, a plurality of rectangular tubes 282 provided at the lower end of the fixing frame 281, a rotating shaft 284 provided inside the rectangular tube 282, and an impeller 285 provided on the rotating shaft 284. The upper and lower ends of the rotating shaft 284 are sleeved with a bearing seat 287, and the bearing seat 287 is fixed to the inner wall of the rectangular tube 282 through a connecting arm 286. A plurality of air inlet grooves 283 are provided on the side of the rectangular tube 282.

[0044] When the coolant on the bottom heat sink 17 enters the rectangular cylinder 282 through the opening 23, the coolant impacts the impeller 285 on the rotating shaft 284, so that the rotating shaft 284 drives the impeller 285 to rotate, so that the impeller 285 can further evenly disperse the coolant flowing through the rectangular cylinder 282, so that the air entering the rectangular cylinder 282 through the air inlet groove 283 is fully combined with the coolant flowing through the rectangular cylinder 282, so as to achieve cooling of the coolant;

[0045] After the coolant falls to the groove 29 through the bottom of the rectangular tube 282, the coolant is recycled and the coolant is kept at a certain temperature to dissipate heat and cool down the second heat dissipation pipeline 13 and the heat dissipation fins 16, and further cool down the gas inside the second heat dissipation pipeline 13, so as to reduce the temperature of the gas flowing into the terminal pipe 12, and meet the requirements of the conventional pressure sensor 6 for detecting the gas pressure inside the terminal pipe 12;

[0046] The terminal pipe 12 is provided with a temperature sensor 27 and a pressure sensor 6 in sequence, and the tank container 2 is installed with a GPS positioning module 11. The GPS positioning module 11, the temperature sensor 27 and the pressure sensor 6 are electrically connected to a processor, and the processor is electrically connected to a display 10.

[0047] The processor is a PLC controller, the temperature sensor 27 is used to detect the temperature data of the gas inside the terminal pipe 12, the pressure sensor 6 is used to detect the air pressure data of the gas inside the terminal pipe 12, the GPS positioning module 11 is used to determine the position data of the tank container 2, and the temperature data, air pressure data and position data are displayed and deleted through the display 10.

[0048] A solenoid valve located between the temperature sensor 27 and the pressure sensor 6 may also be provided on the terminal pipeline 12. When the temperature data detected by the temperature sensor 27 reaches a temperature that the pressure sensor 6 can withstand, the PLC controller controls the solenoid valve to open, so that the conventional pressure sensor 6 can be used to detect the pressure of the gas in the terminal pipeline 12.

[0049] Specifically, when in use, the gas inside the tank container 2 is introduced into the first heat dissipation pipeline 14 via the gas phase pipeline 8 and the branch pipe 7, then introduced into the second heat dissipation pipeline 13 via the connecting pipe 15, and finally introduced into the terminal pipeline 12;

[0050] At the same time, the PLC controller controls the coolant pump 5 to work, and introduces the coolant inside the groove 29 into the nozzle 26 through the liquid inlet pipe, the first pipe 25 and the cross pipe 24, and finally makes the coolant spray out through the nozzle 26;

[0051] The gas in the first heat dissipation pipeline 14 transfers the temperature to the first heat dissipation pipeline 14, and the first heat dissipation pipeline 14 transfers the temperature to the top heat dissipation plate 22 and the bottom heat dissipation plate 17. When the top heat dissipation plate 22 and the bottom heat dissipation plate 17 are in contact with the air, the heat transferred by the first heat dissipation pipeline 14 can be diffused into the air, thereby playing a role in heat dissipation for the gas inside the first heat dissipation pipeline 14;

[0052] When the coolant on the bottom heat sink 17 enters the rectangular cylinder 282 through the opening 23, the coolant impacts the impeller 285 on the rotating shaft 284, so that the rotating shaft 284 drives the impeller 285 to rotate, and the impeller 285 further evenly disperses the coolant flowing through the rectangular cylinder 282, so that the air entering the rectangular cylinder 282 through the air inlet groove 283 is fully combined with the coolant flowing through the rectangular cylinder 282, so as to achieve cooling of the coolant;

[0053] The coolant falls from the bottom of the rectangular tube 282 to the groove 29 to dissipate heat and cool the second heat dissipation pipeline 13 and the heat dissipation fins 16, and further cools the gas inside the second heat dissipation pipeline 13, so as to reduce the temperature of the gas flowing into the terminal pipe 12, thereby meeting the gas pressure detection of the gas inside the terminal pipe 12 by the conventional pressure sensor 6.

[0054] The temperature sensor 27 is used to detect the temperature data of the gas inside the terminal pipe 12, the pressure sensor 6 is used to detect the air pressure data of the gas inside the terminal pipe 12, the GPS positioning module 11 is used to determine the position data of the tank container 2, and the temperature data, air pressure data and position data are displayed and deleted through the display 10.

[0055] The present invention is to lead out a branch pipe system (i.e., gas phase pipeline 8, branch pipe 7, first heat dissipation pipeline 14, connecting pipe 15, second heat dissipation pipeline 13 and terminal pipe 12) from the tank container 2, and add a heat dissipation device (i.e., heat dissipation mechanism), and install a conventional pressure sensor 6 at the end of the branch pipe system, so that the conventional pressure sensor 6 can also be used on the high-temperature tank container 2. Thereby, the manufacturing cost and subsequent maintenance cost of the tank container 2 are reduced, thereby improving the economic benefits of using the tank container 2.

[0056] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A pressure, temperature and positioning monitoring device for a tank container, comprising a base, characterized in that: The upper end of the base is fixed with a tank container through a bracket, the gas phase pipeline on the tank container is connected to the first heat dissipation pipeline through a branch pipe, the end of the first heat dissipation pipeline is connected to the second heat dissipation pipeline through a connecting pipe, and the end of the second heat dissipation pipeline is connected to the end pipe; A groove for storing coolant is provided in the middle of the upper end of the base, the second heat dissipation pipeline and the heat dissipation fins fixed on the second heat dissipation pipeline are immersed in the coolant, and a heat dissipation mechanism is installed on the first heat dissipation pipeline, and the heat dissipation mechanism is used to dissipate heat from the first heat dissipation pipeline through a fan and a water cooling system; The water cooling system sprays the coolant into the heat dissipation mechanism, and the coolant in the heat dissipation mechanism circulates through the cooling mechanism at the bottom of the heat dissipation mechanism and falls into the groove. Under the impact of the coolant, the cooling mechanism combines the coolant and the air to achieve cooling of the coolant. The terminal pipeline is provided with a temperature sensor and a pressure sensor in sequence, the tank container is installed with a GPS positioning module, the GPS positioning module, the temperature sensor and the pressure sensor are electrically connected to a processor, and the processor is electrically connected to a display.

2. A pressure, temperature and positioning monitoring device for a tank container according to claim 1, characterized in that: A top frame is fixed above the base via a column, and the bottom of the display is fixed to the upper end of the base via a support column.

3. The pressure, temperature and positioning monitoring device of a tank container according to claim 1, characterized in that: The heat dissipation mechanism comprises a top heat dissipation plate and a bottom heat dissipation plate connected between two groups of brackets, and a vertical portion of the first heat dissipation pipeline passes through the top heat dissipation plate and the bottom heat dissipation plate.

4. A pressure, temperature and positioning monitoring device for a tank container according to claim 3, characterized in that: The rear upper end of the bottom heat sink is connected to the top heat sink through a vertical plate, and a plurality of sets of fans are fixed on the vertical plate at equal intervals, and the fans are used to introduce air into the space formed between the two sets of brackets, the top heat sink and the bottom heat sink; An upwardly inclined guard plate is provided at the front of the bottom heat dissipation plate, and the guard plate is used to prevent the coolant on the bottom heat dissipation plate from flowing out.

5. The pressure, temperature and positioning monitoring device of a tank container according to claim 4, characterized in that: The water cooling system includes two groups of coolant pumps fixed on the base, and the liquid inlet pipe inside the groove is connected to the liquid inlet of the coolant pump, the liquid outlet of the coolant pump is connected to the cross pipe through the first pipe, the cross pipe is connected to several groups of nozzles on the inner wall of the bracket, and the several groups of nozzles extend between the top heat sink and the bottom heat sink.

6. The pressure, temperature and positioning monitoring device of a tank container according to claim 4, characterized in that: The bottom of the bottom heat sink is provided with a plurality of groups of inclined grooves, and the bottom of the inclined grooves is provided with openings; The cooling mechanism comprises a fixing frame fixed on the outer side of the lower end of the opening, a plurality of groups of rectangular tubes arranged at the lower end of the fixing frame, a rotating shaft arranged inside the rectangular tube, and an impeller arranged on the rotating shaft.

7. The pressure, temperature and positioning monitoring device of a tank container according to claim 6, characterized in that: The upper and lower ends of the rotating shaft are sleeved with bearing seats, and the bearing seats are fixed to the inner wall of the rectangular cylinder through connecting arms.

8. The pressure, temperature and positioning monitoring device of a tank container according to claim 6, characterized in that: The side of the rectangular tube is provided with a plurality of groups of air inlet grooves.

Citation Information

Patent Citations

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