Automatic positioning and adjustment system and method for magnetic levitation functional parts of track beams

Abstract

The present invention discloses an automatic positioning and adjustment system and method for magnetic levitation functional parts of a track beam, which is used to position the position of the magnetic levitation functional parts on the track beam forming system, including: a functional part template, which is used for positioning and installing the magnetic levitation functional parts; a functional part template adjustment system, which is used to adjust the spatial position of the functional part template on the forming system; a measuring system, which is used to measure the position data of the functional part template or the magnetic levitation functional parts on the functional part template; and a control system, which is used to obtain the measurement data of the measurement system, and control the functional part template adjustment system according to the position data measured by the measurement system and the target position data of the functional part template or the magnetic levitation functional parts. The present invention can realize the rapid adjustment and positioning of the functional part template, ensure the position accuracy of the magnetic levitation functional parts on the track beam, and well meet the requirements of rapid and precise forming of spatial curved beams.

Description

Technical Field

[0001] The invention belongs to the technical field of magnetic levitation track beams, and in particular relates to an automatic positioning and adjustment system and method for magnetic levitation functional parts of a track beam. Background Art

[0002] The position accuracy of the maglev functional parts on the maglev track beam has an important impact on the quality of the maglev track beam, and directly affects the use of the track beam and the operation of the train. Therefore, when the maglev track beam is formed, there are very high requirements for the position accuracy of the maglev functional parts. Especially in the curved section of the line, the shape of the track beam changes with the line, the horizontal and vertical slopes of the beam body have different inclinations, and the inclination angles are inconsistent, which makes it very difficult to accurately position the maglev functional parts when the track beam is formed. Summary of the invention

[0003] The purpose of the present invention is to provide a system and method for automatically positioning and adjusting the magnetic levitation functional parts of a track beam, so as to solve the problem of complex positioning and adjusting operation and low efficiency of the magnetic levitation functional parts when forming a space curved beam.

[0004] The present invention is achieved through the following technical solutions:

[0005] The track beam magnetic levitation functional component automatic positioning and adjustment system is used to locate the position of the magnetic levitation functional component on the track beam forming system, including:

[0006] Functional component template, which is used for positioning and installing the magnetic levitation functional component;

[0007] A functional part template adjustment system, wherein the functional part template adjustment system is used to adjust the spatial position of the functional part template on the molding system;

[0008] A measuring system, the measuring system is used to measure the position data of the functional component template or the magnetic levitation functional component on the functional component template;

[0009] A control system is provided, wherein the control system is used to obtain measurement data of the measurement system and control the functional component template adjustment system according to the position data measured by the measurement system and the target position data of the functional component template or the magnetic levitation functional component.

[0010] In some embodiments, the functional part template is provided with a positioning portion for positioning and installing the stator sleeve, the positioning portion includes a positioning hole provided on the functional part template and a positioning support plate provided below the positioning hole, and the positioning support plate is provided with a connecting hole that matches the position of the threaded hole on the positioning sleeve.

[0011] In some embodiments, a positioning end surface for positioning the L-shaped steel plate is provided on one side of the functional component template, and an auxiliary support component for supporting the L-shaped steel plate is provided on the positioning end surface.

[0012] In some embodiments, the functional part template adjustment system includes:

[0013] A vertical adjustment assembly, the vertical adjustment assembly includes four vertical adjustment members, the four vertical adjustment members are arranged below the functional member template and are respectively located near the four corners of the functional member template; the vertical adjustment member includes a first electric support rod and a first connecting head, the first electric support rod is arranged on the molding system and is connected to the first connecting head through a ball joint, the first connecting head is rotatably and slidably connected to the functional member template, so that the first connecting head can rotate around the connection point in a vertical plane along the transverse direction of the functional member template and can move horizontally along the transverse direction of the functional member template;

[0014] A transverse adjustment assembly, the transverse adjustment assembly includes two transverse adjustment members, the two transverse adjustment members are arranged on one side of the functional component template along the longitudinal direction of the functional component template; the transverse adjustment member includes a second electric support rod and a second connecting head, the second electric support rod is arranged on the molding system and is connected to the second connecting head through a ball joint, the second connecting head is slidably connected to one side of the functional component template, so that the second connecting head can move in the vertical direction on the functional component template;

[0015] The first electric support rod and the second electric support rod are respectively connected to a control system.

[0016] In some embodiments, the functional part template adjustment system also includes a longitudinal locking assembly, which includes a plurality of third electric support rods arranged at one end of the functional part template, the third electric support rods are arranged along the longitudinal direction of the functional part template, and one end can extend out of the end surface of the functional part template, and the third electric support rods are connected to the control system.

[0017] In some embodiments, it further includes a steel plate adjustment mechanism for adjusting the L-shaped steel plate;

[0018] The steel plate adjustment mechanism comprises at least two groups of steel plate adjustment components arranged outside the functional component template, and each group of steel plate adjustment components is arranged along the longitudinal direction of the functional component template;

[0019] The steel plate adjustment assembly includes a fourth electric support rod for pressing and fixing the L-shaped steel plate on the functional part template at a corresponding position and a fifth electric support rod for adjusting and supporting the L-shaped steel plate in a lateral direction at a corresponding position. The fourth electric support rod and the fifth electric support rod are respectively arranged on the forming system and connected to the control system.

[0020] On the other hand, the present invention also provides a method for automatically positioning and adjusting a track beam magnetic levitation functional part, comprising the following steps:

[0021] Measuring the position data of the functional component template or the magnetic levitation functional component on the functional component template;

[0022] According to the measured position data and the target position data of the functional component template or the magnetic levitation functional component, the functional component template adjustment system is controlled to adjust the position of the functional component template and the magnetic levitation functional component.

[0023] On the other hand, the present invention also provides a method for automatically positioning and adjusting a track beam magnetic levitation functional part, comprising the following steps:

[0024] Measuring the position data of the stator sleeve positioned and installed on the functional part template;

[0025] According to the position data of the stator sleeve and the target position data of the stator sleeve at the corresponding position, the vertical adjustment component and the horizontal adjustment component are controlled to adjust the functional component template to the designed position;

[0026] Position and install the L-shaped steel plate on the functional component template, and control the steel plate adjustment component to pre-position the L-shaped steel plate on the functional component template;

[0027] Measure the vertical inclination of the guide surface on the L-shaped steel plate;

[0028] According to the inclination data of the guide surface of the L-shaped steel plate and the target inclination data, the fourth electric strut and the fifth electric strut are controlled to move, and the guide surface of the L-shaped steel plate is adjusted to the target inclination.

[0029] In some embodiments, the step of measuring the position data of the stator sleeve positioned and installed on the functional component template includes:

[0030] On at least three positioning parts on the functional part template, the prism assembly is fixedly connected to the stator sleeve by using the bolt holes on the stator sleeve and the stator sleeve is fixed on the positioning parts of the functional part template;

[0031] A total station is used to measure the position of each prism assembly.

[0032] In some embodiments, the step of measuring the inclination of the guide surface on the L-shaped steel plate in the vertical direction comprises:

[0033] At least two sets of distance measuring devices are arranged along the longitudinal direction outside the track beam forming system, and the distance measuring devices include at least two laser distance meters arranged along the vertical direction. The inclination of the guide plate of the L-shaped steel plate in the vertical direction is obtained according to the measurement data of the laser distance meter.

[0034] Compared with the prior art, the present invention has the following advantages and beneficial effects:

[0035] The present invention measures the position of the functional part template through a measuring system, and the control system controls the functional part template adjustment system to automatically adjust the spatial position of the functional part template according to the measurement data of the measuring system, thereby realizing automatic adjustment of the position of the functional part template on the track beam forming system, and can realize rapid adjustment and positioning of the functional part template, ensure the position accuracy of the magnetic levitation functional part on the track beam, and well meet the requirements of rapid and precise forming of spatial curved beams.

[0036] The present invention combines the molding process characteristics of the maglev track beam and the role of the functional component template in the molding process, and uses the stator sleeve assembled on the functional component template as a measurement reference to measure the spatial position data of the functional component module, thereby enabling accurate positioning of the functional component template and further accurate positioning and installation of the maglev functional component. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without creative work.

[0038] Figure 1 It is a schematic diagram of the structure of the track beam forming system in an embodiment of the present invention.

[0039] Figure 2 for Figure 1 Partial schematic diagram at point G in the middle.

[0040] Figure 3 It is a schematic diagram of the structure of the functional component template in an embodiment of the present invention.

[0041] Figure 4 for Figure 3 Partial schematic diagram at point E in the middle.

[0042] Figure 5 This is a schematic structural diagram of a functional component template from another perspective in an embodiment of the present invention.

[0043] Figure 6 for Figure 5 Partial schematic diagram at point F in the middle.

[0044] Figure 7 It is a schematic cross-sectional diagram of the positioning portion structure on the functional component template in an embodiment of the present invention.

[0045] Figure 8 It is a schematic diagram of measuring the position of the functional component template in an embodiment of the present invention.

[0046] Fig. 9It is a schematic diagram of the structure in which the prism assembly is installed on the stator sleeve in an embodiment of the present invention.

[0047] Fig.10 It is a schematic diagram of measuring the position of an L-shaped steel plate in an embodiment of the present invention.

[0048] in:

[0049] 10. prism assembly, 101. prism unit, 102. mounting rod;

[0050] 20. Forming system, 241. Side formwork, 242. Skeleton beam, 243. Side formwork backing;

[0051] 31. Functional component template, 310. Positioning part, 3101. Positioning hole, 3102. Positioning support plate, 3103. Connecting hole, 311. Frame plate, 312. Sliding hole, 313. Movable groove, 32. First electric support rod, 33. Second electric support rod, 34. First connecting head, 341. Rotating part, 342. Connecting part, 35. Second connecting head, 36. Fourth electric support rod, 37. Fifth electric support rod, 38. Auxiliary supporting member, 39. Third electric support rod;

[0052] 40. Magnetic levitation functional parts, 41. Stator sleeve, 42. L-shaped steel plate;

[0053] 51. Total station, 52. Laser rangefinder. DETAILED DESCRIPTION

[0054] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments.

[0055] Reference Figure 1 , is a side view of the forming system used for track beam processing and forming, using Figure 1 The method used by the forming system in the forming of the maglev track beam is:

[0056] Clamp the two side mold plates 241 of the molding system 20;

[0057] The position of the functional component template 31 installed on the side template is adjusted. After the adjustment is in place, the stator sleeve 41 and the L-shaped steel plate 42 of the magnetic levitation functional component 40 are fixedly installed on the functional component template 31 respectively;

[0058] Then the molding system is completely molded to cast the track beam.

[0059] In the forming operation of the space curved beam, the spatial position of the functional component template directly affects the position of the magnetic levitation functional component on the space curved beam. Therefore, the spatial position of the functional component template needs to be accurately adjusted. At present, in the forming operation of the space curved beam, the adjustment of the spatial position of the functional component template often takes a lot of time, which seriously affects the progress and efficiency of the forming operation of the space curved beam.

[0060] Based on the above problems, the present invention measures the position of the functional part template through a measuring system, and the control system controls the functional part template adjustment system to automatically adjust the spatial position of the functional part template according to the measurement data of the measuring system, thereby realizing automatic adjustment of the position of the functional part template on the track beam forming system.

[0061] In some embodiments, the track beam magnetic levitation functional component automatic positioning and adjustment system is used to position the magnetic levitation functional component on the track beam forming system, including:

[0062] Functional component template 31, which is used for positioning and installing the magnetic levitation functional component;

[0063] Functional part template adjustment system, the functional part template adjustment system is used to adjust the spatial position of the functional part template on the molding system;

[0064] A measuring system, the measuring system is used to measure the position data of the functional component template or the magnetic levitation functional component on the functional component template;

[0065] The control system is used to obtain the measurement data of the measurement system and control the functional part template adjustment system according to the position data measured by the measurement system and the target position data of the functional part template or the magnetic levitation functional part.

[0066] Reference Figure 3 As shown, the functional part template 31 is provided with a positioning portion 310 for positioning and installing the stator sleeve of the magnetic levitation functional part, and the stator sleeve 41 can be fixedly installed on the positioning portion 310 of the functional part template by bolts. The stator sleeve 41 includes a stator sleeve with a dovetail groove and a stator sleeve without a dovetail groove, so the positioning portion of the functional part template is set to different positioning structures according to different stator sleeve shapes. Threaded holes for positioning and assembly are respectively provided on the stator sleeve 41. After the stator sleeve is positioned and installed on the positioning portion, the stator sleeve can be fixed on the functional part template by the bolts and the threaded holes provided on the stator sleeve.

[0067] In some embodiments, the functional template adjustment system includes:

[0068] A vertical adjustment component, the vertical adjustment component includes four vertical adjustment members, the four vertical adjustment members are arranged below the functional member template and are respectively located near the four corners of the functional member template;

[0069] Reference Figure 2 and Figure 5 The vertical adjustment part includes a first electric support rod 32 and a first connecting head 34. The first electric support rod 32 is arranged on the molding system and is connected to the first connecting head 34 through a ball joint. The first connecting head 34 is rotatably and slidably connected to the functional part template 31, so that the first connecting head can rotate around the connection point in a vertical plane along the lateral direction of the functional part template and can move horizontally along the lateral direction of the functional part template.

[0070] The first electric strut 32 is fixedly arranged on the skeleton cross beam 242 located outside the end of the side template. Based on the connection structure between the first connecting head and the functional part template, the functional part template is adjusted through four vertical adjustment parts. The four first electric struts drive the first connecting head to move in the vertical direction to adjust the functional part template to the set spatial position.

[0071] Reference Figure 6 The first connector 34 includes a rotating part 341 and a connecting part 342. The rotating part and the connecting part form a T-shaped structure. For example, the rotating part and the connecting part can be a T-shaped structural member composed of two sections of round tubes. Two frame plates 311 arranged side by side are provided on the functional part template. The frame plates 311 are respectively provided with sliding holes 312. The sliding holes can be set as square hole structures, for example. The two ends of the rotating part are respectively arranged in the sliding holes of the two frame plates, so that the rotating part can rotate along the axis of the rotating part in the sliding hole and can slide in the lateral direction of the functional part template in the sliding hole. The connecting part is arranged between the two frame plates and has a clearance fit with the two frame plates. For example, the width of the sliding hole can be set to match the diameter of the rotating part, so that the rotating part can rotate along its axis and can slide along the length direction of the sliding hole. In addition, a limiting structure can be set on the rotating part on the outer sides of the two frame plates. The limiting structure limits the rotating part from deflecting around the axis of the connecting part when sliding along the length direction of the sliding hole, thereby ensuring the stability of the connection between the first connector and the functional part template.

[0072] In this way, by setting the structure of the first connector, the vertical adjustment member can send the functional member template to the set position, and avoid interference between the vertical adjustment members during the adjustment process. The first connector is set to be slidably connected with the functional member template, providing a certain space for adjusting the functional member template in the horizontal direction.

[0073] Reference Figure 2 , Figure 3 and Figure 4 The functional part template adjustment system includes a transverse adjustment component, the transverse adjustment component includes two transverse adjustment members, and the two transverse adjustment members are arranged on one side of the functional part template along the longitudinal direction of the functional part template;

[0074] The lateral adjustment member includes a second electric support rod 33 and a second connecting head 35. The second electric support rod 33 is arranged on the molding system and is connected to the second connecting head 35 through a ball joint. The second connecting head 35 is slidably connected to one side of the functional part template 31, so that the second connecting head can move in the vertical direction on the functional part template.

[0075] The second electric support rod 33 is fixedly arranged on the side mold back 243 located on the outside of the side mold. The side mold back 243 can move with the side mold. The driving end of the transverse electric push rod is ball-jointedly connected to the second connecting head. Since the second connecting head is slidingly connected to the functional part template, it can adjust the functional part template in the transverse direction while providing a certain space for the vertical adjustment component to adjust the functional part template in the vertical direction, and can fix the position of the functional part template in the transverse direction after the adjustment is completed.

[0076] The first electric support rod 32 and the second electric support rod 33 are connected to the control system respectively, so that the automatic control and adjustment of the spatial position of the functional component template can be achieved by controlling the first electric support rod and the second electric support rod through the control system.

[0077] A vertical movable space is provided at the connection position between the lateral adjustment member and the functional member template 31, so that the functional member template can move in the vertical direction relative to the lateral adjustment member. For example, a vertical movable groove 313 can be provided on the side of the functional member template 31, and one end of the second connector 35 extends into the movable groove 313 and forms a sliding fit connection with the movable groove 313.

[0078] The movable groove 313 is set to provide an adjustment space in the vertical direction for the connection between the lateral adjustment member and the functional member template, so that the lateral adjustment member will not interfere with the adjustment of the functional member template in the vertical direction. At the same time, it can provide a certain movement space for the demoulding of the functional member template when opening the mold. During the mold opening operation, the vertical adjustment member can be controlled to drive the functional member template to move downward to achieve demoulding of the functional member template, and then the side mold assembly can be demoulded. In this way, the interference between the functional member template and the maglev track beam can be avoided when the side mold assembly is demoulded.

[0079] In some embodiments, a plurality of functional component templates 31 are provided on the track beam forming system, and the functional component templates are arranged in parallel on both sides of the forming system along the longitudinal direction of the forming system; when the forming system forms a section of the beam, the spatial curved beam is decomposed into four sections in the longitudinal direction, so that according to the spatial position characteristics of the spatial curved beam, the spatial positions of the four sections of the functional component templates can be adjusted respectively, and the structural configuration of the spatial curved beam is formed by fitting the four sections of the functional component templates, which can well ensure the forming accuracy of the spatial curved beam.

[0080] At this time, the functional part template adjustment system includes a longitudinal locking assembly, which includes a plurality of third electric struts 39 arranged at one end of the functional part template. The third electric struts 39 are arranged along the longitudinal direction of the functional part template, and one end can extend out of the end surface of the functional part template. The third electric struts 39 are connected to the control system.

[0081] After adjusting each functional component template to the designed position, the control system controls the third electric support rod to press against the end surface of the adjacent functional component template. At this time, when the two adjacent functional component templates are pressed against each other in the longitudinal direction by the third electric support rod, the functional component template can be stably fixed in space based on the action of the vertical adjustment component, the lateral adjustment component and the longitudinal locking component on the functional component template.

[0082] In some embodiments, the system further comprises a steel plate adjustment mechanism for adjusting the L-shaped steel plate;

[0083] Reference Figure 2 The steel plate adjustment mechanism includes at least two sets of steel plate adjustment components arranged outside the functional component template, and each set of steel plate adjustment components is arranged along the longitudinal direction of the functional component template;

[0084] The steel plate adjustment assembly includes a fourth electric support rod 36 for pressing and fixing the L-shaped steel plate on the functional component template at a corresponding position and a fifth electric support rod 37 for adjusting and supporting the L-shaped steel plate in a transverse direction at a corresponding position.

[0085] The steel plate adjustment mechanism is used for positioning, installing and adjusting the L-shaped steel plate on the functional part template.

[0086] Specifically, the fourth electric strut 36 and the fifth electric strut 37 can be fixedly installed on the side mold back 243. During installation, the L-shaped steel plate is hoisted to the installation position, and the L-shaped steel plate is supported by the auxiliary support member 38 arranged on one side of the functional part template. The fourth electric strut 36 is controlled to tighten and fix the L-shaped steel plate to the side end surface of the functional part template, and then the installation position of the L-shaped steel plate is detected. According to the detection result, the position of the L-shaped steel plate is adjusted by the fifth electric strut 37 until the L-shaped steel plate is adjusted to the set position.

[0087] The fourth electric support rod 36 and the fifth electric support rod 37 are respectively connected to the control system, and the actions of the fourth electric support rod and the fifth electric support rod can be controlled by the control system to achieve adjustment and positioning of the L-shaped steel plate on the forming system.

[0088] Based on the above automatic positioning and adjustment system, the present invention also provides a method for automatic positioning and adjustment of magnetic levitation functional parts of a track beam, which realizes automatic adjustment of the magnetic levitation functional parts by automatically adjusting the spatial position of the functional part template.

[0089] In some embodiments, a method for automatically positioning and adjusting a track beam magnetic levitation functional component includes the following steps:

[0090] Measuring the position data of the functional component template or the magnetic levitation functional component on the functional component template;

[0091] According to the measured position data and the target position data of the functional component template or the magnetic levitation functional component, the functional component template adjustment system is controlled to adjust the position of the functional component template and the magnetic levitation functional component.

[0092] In some embodiments, the method for automatically positioning and adjusting the magnetic levitation functional part of the track beam is as follows: Figure 8 , Fig. 9 and Fig.10 , including the following steps:

[0093] Measuring the position data of the stator sleeve installed on the functional part template;

[0094] According to the position data of the stator sleeve and the target position data of the stator sleeve at the corresponding position, the vertical adjustment component and the horizontal adjustment component are controlled to adjust the functional component template to the designed position; specifically, during the adjustment process, the spatial position of the functional component template can be adjusted according to the spatial position data of the functional component template, and then the spatial position of the adjusted functional component template is measured, and the function is adjusted to the designed position in a cycle;

[0095] Position and install the L-shaped steel plate on the functional component template, and control the steel plate adjustment component to pre-position the L-shaped steel plate on the functional component template;

[0096] Measure the vertical inclination of the guide surface on the L-shaped steel plate;

[0097] According to the inclination data of the guide surface of the L-shaped steel plate and the target inclination data, the fourth electric strut and the fifth electric strut are controlled to move, and the guide surface of the L-shaped steel plate is adjusted to the target inclination.

[0098] In some embodiments, the step of measuring the position data of the stator sleeve positioned and installed on the functional component template includes:

[0099] The stator sleeve 41 is positioned and installed on the four positioning parts 310 of the functional part template 31, and the selected multiple positioning parts on which the stator sleeve is installed are not located on the same straight line. Generally, Figure 8 As shown, a stator sleeve is installed on the positioning portion located near the four corners of each functional component template; the prism assembly 10 is fixedly connected to the stator sleeve 41 by using the threaded hole on the stator sleeve 41 and the stator sleeve 41 is fixed on the functional component template 31;

[0100] A total station 51 is arranged outside the molding system, and the position of each prism assembly is measured by the total station 51 to obtain the spatial position data of the current functional component template.

[0101] Reference Figure 3 and Figure 7 The positioning part 310 includes a positioning hole 3101 provided on the functional part template and a positioning support plate 3102 provided below the positioning hole. The positioning support plate 3102 is provided with a connection hole 3103 that matches the position of the threaded hole on the positioning sleeve. In this way, through the cooperation between the positioning hole, the positioning support plate and the stator sleeve, the stator sleeve can be accurately positioned and installed on the functional part template. At the same time, by utilizing this feature of the positioning part on the functional part template, the prism assembly is directly connected to the threaded hole on the stator sleeve through the connection hole on the positioning part during measurement. When the stator sleeve is fixedly installed on the functional part template, the positioning and matching relationship between the stator sleeve and the functional part template is utilized to accurately position the prism assembly on the functional part template.

[0102] At this time, when the total station is used to measure the position of each prism assembly, the accurate measurement of the spatial position of the current functional component template can be achieved, which can well ensure the measurement accuracy and make the measurement of the spatial position of the functional component template more accurate.

[0103] In some embodiments, reference Fig. 9 The prism assembly 10 includes a prism unit 101 and a mounting rod 102. The prism unit 101 is fixed at one end of the mounting rod 102. The other end of the mounting rod 102 is provided with a thread that matches the threaded hole of the stator sleeve to facilitate the connection between the prism assembly and the stator sleeve.

[0104] After the spatial position of the functional part template is adjusted to the designed position, the prism assembly is removed, and the stator sleeve is respectively installed on each positioning part, and the stator sleeve is fixed to the functional part template by bolts.

[0105] In some embodiments, reference Fig.10 The steps of measuring the inclination of the guide surface on the L-shaped steel plate in the vertical direction include:

[0106] At least two sets of distance measuring devices are arranged along the longitudinal direction on the outside of the track beam forming system 20, and each set of distance measuring devices includes at least two laser distance meters 52 arranged along the vertical direction. The inclination of the guide surface of the L-shaped steel plate in the vertical direction is obtained according to the measurement data of the laser distance meter.

[0107] Here, the verticality of the L-shaped steel plate is measured at multiple positions by a distance measuring device; specifically, the distance between the measured position on the L-shaped steel plate and the laser distance measuring device is measured by two or more laser distance measuring devices, and the verticality of the L-shaped steel plate at this position can be obtained by comparing the measurement data of the two laser distance measuring devices.

[0108] In some embodiments, according to the inclination data of the guide surface of the L-shaped steel plate and the target inclination data, the fourth electric support rod and the fifth electric support rod are controlled to move, and the control process of adjusting the guide surface of the L-shaped steel plate to the target inclination is:

[0109] When the L-shaped steel plate tilts outward, the fifth electric strut is used to push the L-shaped steel plate inward, and the fourth electric strut is adjusted at the same time; by measuring, when the L-shaped steel plate tilts inward, the fourth electric strut is used to push the L-shaped steel plate inward, and the fifth electric strut is adjusted at the same time.

[0110] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. used to indicate the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings, or are the orientation or position relationship commonly placed when the product of the invention is used. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0111] In addition, if the terms "horizontal" or "vertical" appear in the description of the present invention, it does not mean that the components are required to be absolutely horizontal or suspended, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0112] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0113] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any simple modification or equivalent change made to the above embodiment based on the technical essence of the present invention shall fall within the protection scope of the present invention.

Claims

1. Track beam magnetic levitation functional parts automatic positioning and adjustment system, used to locate the position of the magnetic levitation functional parts on the track beam forming system, characterized in that: include: Functional component template, which is used for positioning and installing the magnetic levitation functional component; A functional part template adjustment system, wherein the functional part template adjustment system is used to adjust the spatial position of the functional part template on the molding system; A measuring system, the measuring system is used to measure the position data of the functional component template or the magnetic levitation functional component on the functional component template; A control system, wherein the control system is used to obtain measurement data of the measurement system and control the function part template adjustment system according to the position data measured by the measurement system and the target position data of the function part template or the magnetic levitation function part; The functional component template is provided with a positioning portion for positioning and installing the stator sleeve, the positioning portion includes a positioning hole provided on the functional component template and a positioning support plate provided below the positioning hole, and the positioning support plate is provided with a connecting hole matched with the position of the threaded hole on the positioning sleeve; On at least three positioning parts on the functional part template, the prism assembly is fixedly connected to the stator sleeve by using the bolt holes on the stator sleeve and the stator sleeve is fixed on the positioning parts of the functional part template; the position of each prism assembly is measured by using a total station to measure the position data of the stator sleeve positioned and installed on the functional part template; Measure the position data of the magnetic levitation functional part on the functional part template; and control the functional part template adjustment system to adjust the position of the functional part template according to the measured position data and the target position data of the magnetic levitation functional part.

2. The automatic positioning and adjustment system for magnetic levitation functional parts of track beams according to claim 1 is characterized in that: A positioning end surface for positioning the L-shaped steel plate is arranged on one side of the functional component template, and an auxiliary support member for supporting the L-shaped steel plate is arranged on the positioning end surface.

3. The automatic positioning and adjustment system for magnetic levitation functional parts of track beams according to claim 1 is characterized in that: The functional part template adjustment system comprises: A vertical adjustment assembly, the vertical adjustment assembly includes four vertical adjustment members, the four vertical adjustment members are arranged below the functional member template and are respectively located near the four corners of the functional member template; the vertical adjustment member includes a first electric support rod and a first connecting head, the first electric support rod is arranged on the molding system and is connected to the first connecting head through a ball joint, the first connecting head is rotatably and slidably connected to the functional member template, so that the first connecting head can rotate around the connection point in a vertical plane along the transverse direction of the functional member template and can move horizontally along the transverse direction of the functional member template; A transverse adjustment assembly, the transverse adjustment assembly includes two transverse adjustment members, the two transverse adjustment members are arranged on one side of the functional component template along the longitudinal direction of the functional component template; the transverse adjustment member includes a second electric support rod and a second connecting head, the second electric support rod is arranged on the molding system and is connected to the second connecting head through a ball joint, the second connecting head is slidably connected to one side of the functional component template, so that the second connecting head can move in the vertical direction on the functional component template; The first electric support rod and the second electric support rod are respectively connected to a control system.

4. The automatic positioning and adjustment system for magnetic levitation functional parts of track beams according to claim 3 is characterized in that: The functional part template adjustment system also includes a longitudinal locking component, which includes a plurality of third electric support rods arranged at one end of the functional part template. The third electric support rods are arranged along the longitudinal direction of the functional part template, and one end can extend out of the end surface of the functional part template. The third electric support rods are connected to the control system.

5. The automatic positioning and adjustment system for magnetic levitation functional parts of track beams according to claim 3 is characterized in that: Also included is a steel plate adjustment mechanism for adjusting the L-shaped steel plate; The steel plate adjustment mechanism comprises at least two groups of steel plate adjustment components arranged outside the functional component template, and each group of steel plate adjustment components is arranged along the longitudinal direction of the functional component template; The steel plate adjustment assembly includes a fourth electric support rod for pressing and fixing the L-shaped steel plate on the functional part template at a corresponding position and a fifth electric support rod for adjusting and supporting the L-shaped steel plate in a lateral direction at a corresponding position. The fourth electric support rod and the fifth electric support rod are respectively arranged on the forming system and connected to the control system.

6. Automatic positioning and adjustment method of magnetic levitation functional parts of track beam, characterized in that: The automatic positioning and adjustment system for the magnetic levitation functional parts of the track beam according to any one of claims 1 to 5 comprises the following steps: Measuring the position data of the functional component template or the magnetic levitation functional component on the functional component template; According to the measured position data and the target position data of the functional component template or the magnetic levitation functional component, the functional component template adjustment system is controlled to adjust the position of the functional component template and the magnetic levitation functional component.

7. Automatic positioning and adjustment method of magnetic levitation functional parts of track beam, characterized in that: The automatic positioning and adjustment system for the magnetic levitation functional parts of the track beam according to any one of claims 1 to 5 comprises the following steps: Measuring the position data of the stator sleeve positioned and installed on the functional part template; According to the position data of the stator sleeve and the target position data of the stator sleeve at the corresponding position, the vertical adjustment component and the horizontal adjustment component are controlled to adjust the functional component template to the designed position; Position and install the L-shaped steel plate on the functional component template, and control the steel plate adjustment component to pre-position the L-shaped steel plate on the functional component template; Measure the vertical inclination of the guide surface on the L-shaped steel plate; According to the inclination data of the guide surface of the L-shaped steel plate and the target inclination data, the fourth electric strut and the fifth electric strut are controlled to move, and the guide surface of the L-shaped steel plate is adjusted to the target inclination.

8. The method for automatically positioning and adjusting the magnetic levitation functional parts of a track beam according to claim 7, characterized in that: The steps of measuring the position data of the stator sleeve positioned and installed on the functional part template include: On at least three positioning parts on the functional part template, the prism assembly is fixedly connected to the stator sleeve by using the bolt holes on the stator sleeve and the stator sleeve is fixed on the positioning parts of the functional part template; A total station is used to measure the position of each prism assembly.

9. The method for automatically positioning and adjusting the magnetic levitation functional parts of a track beam according to claim 7, characterized in that: The steps of measuring the inclination of the guide surface on the L-shaped steel plate in the vertical direction include: At least two sets of distance measuring devices are arranged along the longitudinal direction outside the track beam forming system, and the distance measuring devices include at least two laser distance meters arranged along the vertical direction. The inclination of the guide plate of the L-shaped steel plate in the vertical direction is obtained according to the measurement data of the laser distance meter.

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