A stripping system for reducing paper tube loss

Abstract

The present application relates to a wire stripping system for reducing paper tube loss, including a cutter, a material storage trough, a lifting assembly, a limiter and an air outlet assembly, wherein the air outlet assembly is used to blow the wire bundle. The material storage trough is arranged at an angle, and the end away from the cutter is higher than the end close to the cutter, and extends to the cutter. The lifting assembly includes a lifting member and a lifting block, and the lifting block is arranged at the end of the material storage trough close to the cutter. The lifting block is also provided with a guide slope for guiding the paper tube, and the limiter is used to limit the position of the paper tube, and the limiter is located directly below the cutter, and the lower end of the guide slope is close to the limiter. The present application has the advantage of better removal effect on the wire bundle.

Description

Technical Field

[0001] The present application relates to the technical field of wire stripping, and in particular to a wire stripping system for reducing paper tube loss. Background Art

[0002] With the development of the polyester chemical fiber industry, production technology has been gradually improved. While the degree of automation is increasing, how to use automation technology to solve various problems in the production process is a common problem that we need to face. At present, in the production process of fully drawn yarn, secondary lifting is used, and a large number of small coils will be generated in this process. In order to reduce production costs, these small coils must be processed in time and reused on the machine for the second time. In order to deal with the small coils, they are currently processed manually with hook knives. While consuming a lot of time and manpower, manual wire cutting will inevitably cause paper tubes to be cut and scrapped, thereby increasing the loss of production costs. In addition, the use of sharp hooks will also pose a hidden danger to the personal safety of employees.

[0003] CN102795515B discloses a waste silk bobbin peeling machine, but its effect on removing silk bundles is relatively poor. Summary of the invention

[0004] In view of the shortcomings of the prior art, one of the purposes of the present application is to provide a wire stripping system for reducing paper tube loss, which has the advantage of better wire bundle removal effect.

[0005] The above-mentioned purpose of the present application is achieved through the following technical solutions:

[0006] A wire stripping system for reducing paper tube loss comprises a cutter and an air outlet component, wherein the air outlet component is used for blowing the wire bundle.

[0007] By adopting the above technical solution, that is, during use, the waste silk is blown through the air outlet component, so that the silk bundle is easier to fall off, so that the removal effect of the silk bundle is better.

[0008] In a preferred example, the present application can be further configured as follows: it also includes a material storage trough, which is inclined, with one end away from the cutter being higher than the end close to the cutter, and extending to the cutter.

[0009] By adopting the above technical solution, during use, under the action of gravity, the paper roll can roll to the cutter, making it more convenient.

[0010] In a preferred example, the present application can be further configured as follows: including a lifting assembly, the lifting assembly including a lifting member and a lifting block, the lifting block is arranged at one end of the storage trough close to the cutter, and the lifting block is also provided with a guide slope for guiding the paper tube.

[0011] By adopting the above technical solution, the existence of the lifting block makes it possible to lift the paper tube and move the paper tube to the cutting knife.

[0012] In a preferred example, the present application can be further configured as follows: it also includes a limiter, the limiter is used to limit the position of the paper tube, the limiter is located directly below the cutter, and the lower end of the guide slope is close to the limiter.

[0013] By adopting the above technical solution, the existence of the limiting member makes it possible to limit the position of the paper tube, thereby making it easier for the cutter to cut the silk bundle on the paper tube.

[0014] In a preferred example, the present application can be further configured as follows: it also includes a detection module and a notification module, wherein the detection module is used to detect the amount of paper tubes in the storage trough, and when the number of paper tubes in the storage trough is less than a preset value, a shortage signal is sent to the notification module, and after receiving the shortage signal, the notification module issues a shortage notification.

[0015] By adopting the above technical solution, through detection and material shortage notification, it is convenient for operators to replenish materials in time, thereby reducing downtime caused by material shortage.

[0016] In a preferred example, the present application can be further configured as follows: it also includes a timing module, which queries the notification module after a preset period of time whether it has received a material shortage signal. If no material shortage signal is received, an abnormal signal is sent to the notification module, and the notification module performs an abnormal notification.

[0017] By adopting the above technical solution, in production, the time for cutting the tow is certain, so the time when the shortage signal appears can be confirmed by the number of paper tubes. After this time, if the shortage signal is not received, there is an abnormality in the production process.

[0018] In a preferred example, the present application can be further configured as follows: it also includes a collection module, the collection module is used to collect data from the material storage trough, the lifting assembly and the cutter, and the timing module sends a collection signal to the collection module after querying that the notification module has not received the material shortage signal. After receiving the collection signal, the collection module performs data collection and sends the collected data to the notification module.

[0019] By adopting the above technical solution, when an abnormality occurs, data from various locations is collected and sent to the notification module.

[0020] In a preferred example, the present application can be further configured as follows: after the notification module receives the data, it analyzes the data. If the data at the cutter is abnormal, a cleaning notification is issued, and the outlet pressure of the air outlet component is adjusted. If the data at the jacking component is abnormal, a jacking abnormality notification is issued. If the data at the storage tank is abnormal, a material unloading abnormality notification is issued.

[0021] By adopting the above technical solution, the data is judged and different notifications are made, thereby facilitating the operator to carry out targeted processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the top view structure of this application.

[0023] Figure 2 It is a schematic diagram of the front view structure of this application.

[0024] Figure numerals: 1, cutter; 2, air nozzle; 3, positioning rod; 4, pushing plate; 5, limiting rod; 6, lifting block; 7, storage trough. DETAILED DESCRIPTION

[0025] The present application is further described in detail below in conjunction with the accompanying drawings.

[0026] Reference Figure 1 and Figure 2 , a wire stripping system for reducing paper tube loss disclosed in the present application, including a frame and a detection system, a cutter 1 is installed on the frame, and the cutter 1 is an electric hot knife. The frame is also provided with a driving member for driving the cutter 1 to rise and fall, such as a cylinder, an electric push rod, etc. A limiter is also provided on the frame, and the limiter is located directly below the cutter 1. The limiter includes a limit rod 5, a positioning rod 3 and a push plate 4. The positioning rod 3 is driven by a moving component to move in the horizontal and vertical directions. The moving component is composed of one or more combinations of a cylinder, an electric push rod or a linear module. The push plate 4 is driven by a power source to move along the length direction of the limit rod 5. The height of the push plate 4 is less than the outer diameter of the paper tube.

[0027] The frame is also provided with an air outlet assembly, which includes an air nozzle 2, a solenoid valve and an air source. The air nozzle 2 is connected to the air source through the solenoid valve, and the projection of the airflow ejected by the air nozzle 2 on the horizontal plane is collinear with the projection of the cutter 1 on the horizontal plane. In other embodiments, the projection of the airflow ejected by the air nozzle 2 on the horizontal plane may be located on the left or right side of the projection of the cutter 1 on the horizontal plane.

[0028] The frame is also provided with a lifting assembly, which is located at the lower side of the limit member. The lifting assembly includes a lifting member and a lifting block 6. The lifting member can be a cylinder or an electric push rod. The lifting member is used to drive the lifting block 6 to rise and fall. The lifting block 6 is also provided with a guide slope for guiding the paper tube. The lower end of the guide slope is close to the limit rod 5.

[0029] The frame is also provided with a material storage trough 7 , which is inclined, with one end away from the cutter 1 being higher than the end close to the cutter 1 , and extending to the jacking block 6 .

[0030] That is, during use, the paper tube is placed in the storage trough 7. Since the storage trough 7 is inclined, the paper tube will roll onto the guide slope of the lifting block 6 under the action of gravity, and then the lifting block 6 rises. Under the action of the guide slope, the paper tube rolls into the limiting groove formed by the limiting rod 5. The positioning rod 3 rises under the drive of the moving component and moves toward the paper tube, so that the paper tube and the pushing plate are against each other, and the cutter 1 descends to cut the silk bundle. After the cutting is completed, the pushing plate pushes the paper tube to move along the length direction of the limiting rod 5. During the movement, air flow is ejected from the air nozzle 2 to blow away the cut silk bundle so that it can fall off the paper tube.

[0031] The detection system includes a detection module, a notification module, a timing module and a collection module. In the present embodiment, the detection module may be a proximity switch or a camera device. The collection module is a camera device for collecting data from the storage trough 7, the lifting assembly and the cutter 1. The detection module is used to detect the amount of paper tubes in the storage trough 7. When the amount of paper tubes in the storage trough 7 is less than a preset value, a material shortage signal is sent to the notification module. After receiving the material shortage signal, the notification module issues a material shortage notification. After receiving the material shortage notification, the operator manually adds paper tubes wrapped with tows.

[0032] The timing module queries the notification module after a preset time to see if it has received a material shortage signal. If it has not received a material shortage signal, it sends an abnormal signal to the notification module, and the notification module makes an abnormal notification. After the timing module finds that the notification module has not received a material shortage signal, it sends a collection signal to the collection module. After receiving the collection signal, the collection module collects data and sends the collected data to the notification module.

[0033] After receiving the data, the notification module analyzes the data. If the data at the cutter 1 is abnormal, that is, when the wire bundle is attached to the push plate 4, a cleaning notification is issued, and the pressure of the gas ejected from the air nozzle 2 is reduced. If the data at the jacking assembly is abnormal, that is, when the paper tube on the jacking block 6 is in the preset position, it will not roll onto the limit rod 5, and a jacking abnormality notification is issued. If the data at the storage trough 7 is abnormal, that is, when the jacking block 6 is in a low position, the paper tube in the storage trough 7 has not moved to the jacking block 6, a material unloading abnormality notification is issued.

[0034] The implementation principle of this embodiment is: through the setting of the storage tank 7, the fixing component, the limiting component and the nozzle, the paper tube can be automatically unloaded, the wire bundle can be cut off and the wire bundle can be removed, thereby reducing the probability of injury to the staff, and also making it easier for the wire bundle to fall off the paper tube.

[0035] The embodiments of this specific implementation method are all preferred embodiments of the present application, and are not intended to limit the protection scope of the present application. Therefore, all equivalent changes made based on the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A paper tube stripping system for reducing paper tube loss, characterized in that: The invention comprises a cutter (1) and an air outlet assembly, wherein the air outlet assembly is used to blow the filament bundle; a material storage trough (7), wherein the material storage trough (7) is arranged obliquely, wherein the end away from the cutter (1) is higher than the end close to the cutter (1) and extends to the cutter (1); a lifting assembly, wherein the lifting assembly comprises a lifting member and a lifting block (6), wherein the lifting block (6) is arranged at the end of the material storage trough (7) close to the cutter (1), and a guiding inclined surface for guiding the paper tube is also provided on the lifting block (6); and a limiting The limiting member is used to limit the position of the paper tube. The limiting member is located directly below the cutter (1). The lower end of the guide slope is close to the limiting member. The limiting member includes a limiting rod (5), a positioning rod (3) and a pushing plate (4). The pushing plate (4) is driven by a power source to move along the length direction of the limiting rod (5). The air outlet assembly includes an air nozzle (2). The projection of the air flow ejected by the air nozzle (2) on the horizontal plane is in line with the projection of the cutter (1) on the horizontal plane. After cutting is completed, the push plate (4) is pushed to the paper tube. The plate (4) pushes the paper tube to move along the length direction of the limit rod (5). During the movement, air is ejected from the air nozzle (2) to blow away the cut filament bundle so that it can fall off the paper tube. The system also includes a detection module and a notification module. The detection module is used to detect the amount of paper tubes in the storage tank (7). When the amount of paper tubes in the storage tank (7) is less than a preset value, a material shortage signal is sent to the notification module. After receiving the material shortage signal, the notification module performs a material shortage notification. The system also includes a timing module. After a preset time period, the timing module inquires whether the notification module has received the material shortage signal. If the material shortage signal is not received, an abnormal signal is sent to the notification module. The notification module performs an abnormal notification. The system also includes a collection module. The collection module is used to collect data from the storage tank (7), the lifting assembly and the cutter (1). After inquiring that the notification module has not received the material shortage signal, the timing module sends a collection signal to the collection module. After receiving the collection signal, the collection module performs data collection and sends the collected data to the notification module. After receiving the data, the notification module analyzes the data. If the data at the cutter (1) is abnormal, a cleaning notification is issued and the outlet pressure of the outlet assembly is adjusted. If the data at the lifting assembly is abnormal, a lifting abnormality notification is issued. If the data at the storage tank (7) is abnormal, a material unloading abnormality notification is issued.

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