A construction device and construction method of SPF high-performance spraying matrix

By using a combination of arc screen plates and grinding rollers in SPF high-performance spray-casting matrix construction equipment, the jet mechanism is used to unblock soil particles and separate large-grained stones, the problems of soil blockage and stone treatment in the equipment are solved, ensuring that Normal operation and efficient screening effect of the equipment.

CN118892004BActive Publication Date: 2024-12-13NINGGUO SOUTHEAST WOOD FIBER TECH CO LTD
View PDF 3 Cites 0 Cited by

Patent Information

Application Number
CN202411375050.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2024-12-13
Estimated Expiration
2044-09-30

AI Technical Summary

Technical Problem

In the existing SPF high-performance spray-cast matrix construction equipment, soil particles are prone to clogging the screen holes and cannot effectively deal with large-grained stones, resulting in equipment being stuck.

Method used

A spray-pitting matrix construction equipment including an arc-shaped screen plate and a grinding roller is designed, and the rolling grinding roller is connected to the driving module through a rolling grinding roller on the arc-shaped screen plate, and the blocked soil is unblocked by a jet mechanism, and separated by gas shock. Large granular stones to avoid equipment blockage and jamming.

Benefits of technology

It effectively avoids clogging of screen holes, improves the grinding and screening effect, ensures the normal operation of the equipment, and realizes the separation of large-grained stones to prevent equipment from getting stuck.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN118892004B_ABST
    Figure CN118892004B_ABST
Patent Text Reader

Abstract

The invention discloses a construction device for a SPF high-performance spraying matrix and a construction method thereof, and relates to the technical field of ecological restoration. The construction device comprises a vehicle body for walking and displacement, a spraying mechanism for spraying the matrix is ​​fixedly arranged on the vehicle body; the spraying mechanism comprises a material storage module, a grinding module, a mixing module and a spraying module; the grinding module comprises an arc sieve plate arranged between the material storage module and the mixing module, a plurality of screening groups are arranged on the arc sieve plate in a circumferential array, each screening group comprises a plurality of sieve holes, a grinding roller is rotatably arranged on the arc sieve plate, and the grinding roller is connected to a driving module driving the grinding roller to reciprocate along an inner surface of the arc sieve plate; a plurality of jet groups are arranged on a roller wall of the grinding roller in a circumferential array, each jet group comprises a plurality of jet holes, and the grinding roller is connected to a gas transmission mechanism; when the gas transmission mechanism transmits gas into the grinding roller, an impact force can be simultaneously given to the soil blocked in the sieve holes to avoid blockage of the sieve holes.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of ecological restoration, and in particular to construction equipment and a construction method of an SPF high-performance spraying matrix. Background Art

[0002] SPF high-performance spraying matrix technology is widely used in ecological restoration projects such as road slopes, mine wounds, and river restoration. SPF high-performance spraying matrix is ​​a composite spraying matrix material with heat-refined high-performance spraying fiber as the main carrier, also known as "high-performance spraying matrix" or "SPF matrix".

[0003] During spraying, water is usually used as a carrier to mix grass seeds, flowers, trees and other seeds with fertilizers, polymer adhesives, and water retaining agents at one time. At the same time, a large amount of organic matter such as wood chips, paper fibers, cotton fibers, and straw that improve the soil can be mixed, and an appropriate amount of yellow loam, red loam, sandy loam, clay or some strongly weathered petrified soil is added. Stir evenly to form a large-proportion, high-concentration slurry, and then spray evenly onto the target slope. Since spraying requires the maximum soil particles to be less than or equal to 10mm, it is usually necessary to use a drum screen or a vibrating screen to screen the soil.

[0004] In the prior art, for example, the patent document with announcement number CN117859469B announces a soil spraying device for ecological restoration, and also discloses a technical solution for screening the soil using a screen plate and crushing large particles of soil. However, in actual application, the soil particles can easily clog the sieve holes on the screen plate, thereby causing the subsequent soil to be unable to pass through the sieve holes and fall into the box. At the same time, since there may be some stones in the soil, the material of the stones is hard and cannot be crushed by the crushing mechanism, and it will cause the equipment to get stuck. Summary of the invention

[0005] The object of the present invention is to provide a construction device and a construction method of a SPF high-performance spraying matrix to solve the following technical problems:

[0006] 1) Soil particles can easily clog the sieve holes on the screen plate; 2) It is impossible to handle stones mixed in the soil.

[0007] The purpose of the present invention can be achieved through the following technical solutions:

[0008] A construction device for a SPF high-performance spraying matrix, comprising a vehicle body for walking and displacement, wherein a spraying mechanism for spraying the matrix is ​​fixedly arranged on the vehicle body;

[0009] The spraying mechanism includes a material storage module, a grinding module, a mixing module and a spraying module; the material storage module is arranged on the vehicle body and is used to store soil; the grinding module is arranged at the bottom of the material storage module and is used to grind the soil; the mixing module is arranged at the bottom of the grinding module and is used to mix the soil with the spraying matrix to form a slurry; the spraying module is arranged on one side of the mixing module and is used to spray the slurry onto the slope surface;

[0010] The grinding module comprises an arc-shaped screen plate arranged between the material storage module and the mixing module, a plurality of screening groups are arranged in a circumferential array on the arc-shaped screen plate, each screening group comprises a plurality of screen holes, a grinding roller is arranged on the arc-shaped screen plate in a rolling manner, and the grinding roller is connected to a driving module driving it to reciprocate along the inner surface of the arc-shaped screen plate;

[0011] A plurality of jet groups are arranged in a circumferential array on the roller wall of the grinding roller, each jet group includes a plurality of jet holes, and the grinding roller is connected to a gas delivery mechanism for delivering gas into the grinding roller.

[0012] Preferably, the material storage module comprises a material storage box arranged on the arc-shaped screen plate;

[0013] Among them, a support shaft is rotatably arranged in the material storage box, and a plurality of groups of crushing rods are evenly arranged on the support shaft. The crushing rods are fixed to the output end of the first motor fixedly arranged on the material storage box.

[0014] Preferably, the mixing module comprises a mixing box arranged at the bottom of the arc-shaped screen plate, and the mixing box is fixed on the vehicle body;

[0015] Wherein, a spiral stirring blade is rotatably arranged in the mixing box, and the spiral stirring blade is fixed to the output end of the second motor fixedly arranged outside the mixing box.

[0016] Preferably, slide rails are fixedly arranged on both sides of the opening end of the mixing box, and L-shaped brackets are arranged on both sides of the storage box, one side of the L-shaped bracket is fixed to the storage box and the arc-shaped screen plate, and the L-shaped brackets on both sides are slidably connected to the slide rails;

[0017] Wherein, a vibration cylinder is fixedly arranged on one side of the mixing box, and a driving end of the vibration cylinder is fixed to an L-shaped bracket.

[0018] Preferably, the driving module includes a third motor fixedly arranged on the outside of one side of the L-shaped bracket, the output end of the third motor is fixed to the swing rod, the two ends of the grinding roller are respectively rotatably connected to the limit plate, and the limit plate is fixed to the swing rod.

[0019] Preferably, the outer side of the grinding roller is provided with an arc-shaped cover;

[0020] Wherein, the arc cover is fixed by a support and a limiting plate.

[0021] Preferably, a discharge cylinder is arranged at the bottom of the storage box, the top of the discharge cylinder is connected with the storage box through a feed channel, and a discharge channel is arranged at the bottom of the discharge cylinder;

[0022] Among them, a discharge roller is rotatably arranged in the discharge cylinder, the outer wall of the discharge roller is slidingly fitted with the inner wall of the discharge cylinder, the discharge grooves are symmetrically arranged on both sides of the discharge roller, and the discharge roller is fixed to the output end of the third motor by a connecting rod.

[0023] Preferably, arc-shaped teeth are fixedly arranged on both sides of the arc-shaped screen plate, and first gears meshing with the arc-shaped teeth are fixedly arranged on both ends of the grinding roller.

[0024] Preferably, the spraying module includes a support frame fixedly arranged on one side of the mixing box, a mud pump is fixedly arranged in the support frame, the mud pump is connected to the spraying pipe through a delivery pipe, and a nozzle is arranged at the end of the spraying pipe.

[0025] A construction method of an SPF high-performance spraying matrix comprises the above-mentioned construction equipment and the following steps:

[0026] Slope surface treatment: clean up debris, loose stones and unstable rock and soil on the construction slope, and level and reinforce the slope;

[0027] Laying wire mesh: Lay galvanized wire mesh on the slope and fix the wire mesh on the slope with anchor rods;

[0028] Spraying matrix configuration: quantitatively proportion each raw material in the spraying matrix;

[0029] Spraying construction: The vehicle moves the spraying mechanism to the slope surface to be sprayed, and evenly sprays the configured SPF high-performance spraying matrix onto the slope surface;

[0030] Covering maintenance: After spraying is completed, cover the slope with non-woven fabric for moisturizing maintenance.

[0031] Beneficial effects of the present invention:

[0032] (1) When the driving module of the present invention drives the grinding roller to move along the arc-shaped screen plate, the grinding roller can rotate accordingly. During the rotation of the grinding roller, each row of spray holes on the roller wall can correspond to each row of sieve holes on the arc-shaped screen plate in sequence. When the gas supply mechanism supplies gas to the grinding roller, as the gas is sprayed from the spray holes, an impact force can be simultaneously given to the soil blocked in the sieve holes, thereby achieving the effect of unblocking the sieve holes and avoiding clogging of the sieve holes. In this process, the gas sprayed from the sieve holes can also blow away the soil on the arc-shaped screen plate to avoid the phenomenon of soil particles gathering on the arc-shaped screen plate, further improving the grinding and screening effect, and allowing small particles of ground soil to be quickly discharged from the sieve holes;

[0033] (2) In the present invention, when some large-particle stones fall onto the arc-shaped screen plate, the stones cannot fall through the screen holes. Since the diameter of the stones is larger than the gap between the grinding roller and the arc-shaped screen plate, the stones can be pushed to one side edge of the arc-shaped screen plate as the grinding roller moves. At this time, as the gas is ejected from the nozzle hole, the stones can be pushed away from the arc-shaped screen plate under the impact of the gas. The present invention can effectively separate large-particle stones and avoid affecting the normal operation of the equipment.

[0034] (3) The outer wall of the grinding roller of the present invention is slidably fitted with the inner wall of the arc cover, so that when the grinding roller moves, exhaust can only be carried out through one or at most two rows of nozzles facing the notch of the arc cover, thereby increasing the exhaust pressure, so that the gas has a corresponding impact force, which can flush out the gas blocked in the sieve hole. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] The present invention will be further described below in conjunction with the accompanying drawings.

[0036] Figure 1 It is a structural schematic diagram of a construction device for a SPF high-performance spraying matrix of the present invention;

[0037] Figure 2 This is a schematic diagram of the structure of the spraying mechanism in the construction equipment of the SPF high-performance spraying matrix of the present invention. Figure 1 ;

[0038] Figure 3 This is a schematic diagram of the structure of the spraying mechanism in the construction equipment of the SPF high-performance spraying matrix of the present invention. Figure 2 ;

[0039] Figure 4 It is a cross-sectional structural schematic diagram of a spraying mechanism in a construction device for a SPF high-performance spraying matrix according to the present invention;

[0040] Figure 5 This is a schematic diagram of the structure of the grinding roller movement in the construction equipment of the SPF high-performance spraying matrix of the present invention. Figure 1 ;

[0041] Figure 6 It is a structural schematic diagram of a discharging roller in a construction device for a SPF high-performance spraying matrix according to the present invention;

[0042] Figure 7 This is a schematic diagram of the structure of the grinding roller movement in the construction equipment of the SPF high-performance spraying matrix of the present invention. Figure 2 ;

[0043] Figure 8 The present invention Figure 3 The structural diagram of the enlarged part at A in the middle;

[0044] Fig. 9 It is a structural schematic diagram of a construction method of an SPF high-performance spraying matrix of the present invention.

[0045] In the figure: 1, vehicle body; 2, material storage module; 3, grinding module; 4, mixing module; 5, spraying module; 201, material storage box; 202, crushing rod; 203, first motor; 204, discharge barrel; 205, discharge roller; 206, feeding channel; 207, discharge channel; 208, discharge trough; 301, arc screen plate; 302, arc baffle; 303, sieve hole; 304, grinding roller; 305, arc cover; 306, first gear; 307, arc teeth; 308, guide plate; 309, air pump; 310, air supply Tube; 311, spray hole; 401, mixing box; 402, second motor; 403, spiral stirring blade; 404, receiving box; 405, slide rail; 406, L-shaped bracket; 407, supporting frame; 408, swing rod; 409, vibrating cylinder; 410, third motor; 411, limit plate; 501, nozzle; 502, spraying tube; 503, conveying pipe; 504, limit frame; 505, pillar; 506, second gear; 507, rack; 508, lifting cylinder; 509, U-shaped frame; 510, mud pump. DETAILED DESCRIPTION

[0046] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0047] Example 1

[0048] See also Figure 1 As shown, the present invention is a construction equipment for SPF high-performance spraying matrix, including a vehicle body 1 for walking and displacement, on which a spraying mechanism for spraying the matrix is ​​fixedly arranged; specifically, in this embodiment, the vehicle body 1 drives the spraying mechanism to move to one side of the slope to be repaired, and during this process, the matrix is ​​evenly sprayed on the slope surface through the spraying mechanism.

[0049] In this embodiment, the spraying mechanism includes a material storage module 2, a grinding module 3, a mixing module 4 and a spraying module 5;

[0050] The material storage module 2 is arranged on the vehicle body 1 and is used to store the soil to be screened;

[0051] The grinding module 3 is arranged at the bottom of the storage module 2, and is used to grind the soil so that the soil particles meet the requirements of spraying; the soil in this embodiment is limited to dry soil, and the particle size of the required soil particles is less than or equal to 10mm;

[0052] The mixing module 4 is arranged at the bottom of the grinding module 3, and is used to uniformly mix the soil particles with the spraying matrix to form a high-concentration slurry; the spraying matrix in this embodiment is plant seeds, fertilizers, polymer adhesives, water retaining agents, water and other substances. This embodiment does not limit the specific raw materials of the spraying matrix, so as to meet the actual repair needs;

[0053] The spraying module 5 is arranged on one side of the mixing module 4, and is used to spray the mixed high-concentration slurry evenly onto the slope to be repaired;

[0054] It can be explained that, in this embodiment, the soil is first stored in the storage module 2, and the soil in the storage module 2 can fall into the grinding module 3 under the action of gravity. The soil particles are ground by the grinding module 3 so that the particle size of the soil particles meets the spraying requirements. After the grinding is completed, the soil that meets the particle diameter requirements falls into the mixing module 4 under the action of gravity. The soil is mixed with the spraying matrix through the mixing module 4 to form a high-concentration slurry, and finally it is evenly sprayed onto the slope to be repaired through the spraying module 5.

[0055] See also Figure 2-Figure 4 The grinding module 3 includes an arc-shaped screen plate 301 arranged between the material storage module 2 and the mixing module 4, and a plurality of screening groups are arranged on the arc-shaped screen plate 301 in a circumferential array, each screening group includes a plurality of sieve holes 303, and a grinding roller 304 is arranged on the arc-shaped screen plate 301 in a rolling manner, and the grinding roller 304 is connected to a driving module that drives it to reciprocate along the inner surface of the arc-shaped screen plate 301; specifically, the soil in the material storage module 2 falls onto the arc-shaped screen plate 301, and the grinding roller 304 is driven by the driving module to reciprocate along the inner surface of the arc-shaped screen plate 301 to grind the soil particles, and the ground small particles of soil can pass through the sieve holes 303 and fall into the mixing module 4 to be mixed with the spraying matrix.

[0056] In this embodiment, the grinding roller 304 is a hollow structure, and a plurality of jet groups are arranged in a circumferential array on the roller wall of the grinding roller 304, each jet group includes a plurality of jet holes 311, and the grinding roller 304 is connected to a gas delivery mechanism, and the gas delivery mechanism is used to deliver gas to the grinding roller 304; it can be explained that when the driving module drives the grinding roller 304 to move along the arc-shaped screen plate 301, the grinding roller 304 can rotate accordingly, which can be referred to Figure 5During the rotation of the grinding roller 304, each row of spray holes 311 on the roller wall can correspond to each row of sieve holes 303 on the arc sieve plate 301 in sequence, and then when the gas supply mechanism supplies gas to the grinding roller 304, as the gas is sprayed from the spray holes 311, an impact force can be simultaneously given to the soil blocked in the sieve holes 303, thereby achieving the effect of unblocking the sieve holes 303 and avoiding the clogging of the sieve holes 303. In this process, the gas sprayed from the sieve holes 303 can also blow away the soil on the arc sieve plate 301 to avoid the aggregation of soil particles on the arc sieve plate 301, further improving the grinding and screening effect, and allowing the ground small particles of soil to be quickly discharged from the sieve holes 303.

[0057] It should also be noted that when some large-particle stones fall onto the curved screen plate 301, the stones cannot pass through the screen holes 303 and fall down. Since the diameter of the stones is larger than the gap between the grinding roller 304 and the curved screen plate 301, the stones can be pushed to one side edge of the curved screen plate 301 along with the movement of the grinding roller 304. For details, please refer to Figure 7 At this time, as the gas is ejected from the nozzle 311, the stones can be pushed away from the arc screen plate 301 under the impact of the gas. This embodiment can effectively separate large-particle stones and avoid affecting the normal operation of the equipment.

[0058] Example 2

[0059] Based on Example 1, please refer to Figure 2-Figure 4 The material storage module 2 includes a material storage box 201 arranged on an arc-shaped screen plate 301, wherein a support shaft is rotatably arranged in the material storage box 201, and a plurality of groups of crushing rods 202 are evenly arranged on the support shaft, and the crushing rods 202 are fixed to the output end of the first motor 203 fixedly arranged on the material storage box 201; it can be explained that, in this embodiment, soil is placed in the material storage box 201, and the support shaft is driven to rotate by the first motor 203, and the support shaft synchronously drives the crushing rod 202 to rotate, so as to perform preliminary crushing processing on the soil.

[0060] See also Figure 2-Figure 3 The mixing module 4 includes a mixing box 401 arranged at the bottom of the arc-shaped screen plate 301, and the mixing box 401 is fixed on the vehicle body 1, wherein a spiral stirring blade 403 is rotatably arranged in the mixing box 401, and the spiral stirring blade 403 is fixed to the output end of the second motor 402 fixedly arranged on the outside of the mixing box 401; it can be explained that when the soil and the spraying matrix are added to the mixing box 401, the second motor 402 is started to drive the spiral stirring blade 403 to rotate, so as to mix the soil and the spraying matrix;

[0061] It should be noted that the horizontal projection area of ​​the arc sieve plate 301 is smaller than the area of ​​the top opening end of the mixing box 401. When adding a spraying matrix other than soil, it can be added through the gap between the arc sieve plate 301 and the top opening end of the mixing box 401.

[0062] In this embodiment, in order to improve the screening efficiency of the curved screen plate 301, please refer to Figure 2-Figure 3 , slide rails 405 are fixedly arranged on both sides of the open end of the mixing box 401, and L-shaped brackets 406 are arranged on both sides of the storage box 201, one side of the L-shaped bracket 406 is fixed to the storage box 201 and the arc-shaped screen plate 301, and the L-shaped brackets 406 on both sides are slidably connected to the slide rails 405, wherein a vibrating cylinder 409 is fixedly arranged on one side of the mixing box 401, and the driving end of the vibrating cylinder 409 is fixed to the L-shaped bracket 406; it can be explained that, in this embodiment, the vibrating cylinder 409 drives the L-shaped bracket 406 to slide back and forth on the slide rail 405, and the L-shaped bracket 406 can synchronously drive the storage box 201 and the arc-shaped screen plate 301 to vibrate synchronously, which can improve the falling efficiency of the soil in the storage box 201 on the one hand, and accelerate the falling of the soil through the sieve hole 303 on the other hand, thereby improving the discharge efficiency.

[0063] As a further solution of this embodiment, please refer to Figure 2-Figure 3 as well as Figure 8 The driving module includes a third motor 410 fixedly arranged on the outside of an L-shaped bracket 406 on one side, the output end of the third motor 410 is fixed to the swing rod 408, and the two ends of the grinding roller 304 are respectively rotatably connected to the limit plates 411, and the limit plates 411 are fixed to the swing rod 408; specifically, in this embodiment, the swing rod 408 is driven to rotate by the third motor 410, and the swing rod 408 can drive the grinding roller 304 to reciprocate along the arc screen plate 301 through the limit plates 411 during the rotation process.

[0064] For further information, see Figure 2-Figure 4 as well as Figure 5 and Figure 8 An arc-shaped cover 305 is sleeved on the outer side of the grinding roller 304, wherein the arc-shaped cover 305 is fixed by a support and a limit plate 411; it can be explained that the outer wall of the grinding roller 304 is slidably fitted with the inner wall of the arc-shaped cover 305, so that when the grinding roller 304 moves, exhaust can only be carried out through one or at most two rows of nozzles 311 in the direction of the notch of the arc-shaped cover 305, thereby increasing the exhaust pressure, so that the gas has a corresponding impact force, and can flush out the gas blocked in the sieve hole 303.

[0065] See also Figure 3 and Figure 6, a discharge barrel 204 is arranged at the bottom of the storage box 201, and the top of the discharge barrel 204 is connected with the storage box 201 through the feeding channel 206, and a discharge channel 207 is arranged at the bottom of the discharge barrel 204, wherein a discharge roller 205 is rotatably arranged in the discharge barrel 204, and the outer wall of the discharge roller 205 is slidably fitted with the inner wall of the discharge barrel 204, and discharge grooves 208 are symmetrically arranged on both sides of the discharge roller 205, and the discharge roller 205 is fixed to the output end of the third motor 410 by a connecting rod; it can be explained that when the discharge groove 208 is connected with the feeding channel 206, the soil in the storage box 201 can be discharged into the discharge groove 208 through the feeding channel 206, and as the third motor 410 drives the grinding roller 304 to rotate, when the grinding roller 304 rotates to be flush with the side edge of the arc-shaped screen plate 301 (see Figure 7 ), at this time, the soil in the discharge trough 208 can be discharged into the arc sieve plate 301, and accordingly, when the grinding roller 304 moves in the opposite direction to be flush with the other side of the arc sieve plate 301, the discharge trough 208 on the other side can discharge the soil into the arc sieve plate 301 again, thereby achieving the effect of continuous reciprocating grinding of the soil.

[0066] See also Figure 2-Figure 3 When the grinding roller 304 is driven to move, in order to ensure that the grinding roller 304 can rotate stably, in the present embodiment, arc-shaped teeth 307 are fixedly arranged on both sides of the arc-shaped screen plate 301, and first gears 306 meshing with the arc-shaped teeth 307 are fixedly arranged on both ends of the grinding roller 304; specifically, when the grinding roller 304 is driven to reciprocate along the arc-shaped screen plate 301, the first gear 306 can be driven to rotate based on the meshing action of the first gear 306 and the arc-shaped teeth 307, so that during the rotation of the grinding roller 304, each column of spray holes 311 on its roller wall can correspond precisely to each column of sieve holes 303 on the arc-shaped screen plate 301 in turn.

[0067] The arc-shaped baffles 302 are fixedly arranged on both sides of the arc-shaped screen plate 301; specifically, the arc-shaped baffles 302 are arranged to prevent the soil on the arc-shaped screen plate 301 from sliding off its surface.

[0068] In addition, in order to collect the discharged stones, in this embodiment, refer to Figure 2 and Figure 5 The guide plates 308 are fixedly arranged at both sides of the arc sieve plate 301 at an angle, and the receiving boxes 404 are fixedly arranged at both sides of the opening end of the mixing box 401; specifically, when the stones are pushed to the side edges of the arc sieve plate 301, as the gas is blown, the stones can fall into the receiving boxes 404 along the guide plates 308, thereby achieving the effect of automatically collecting the stones.

[0069] See also Figure 2-Figure 4The spraying module 5 includes a supporting frame 407 fixedly arranged on one side of the mixing box 401, a mud pump 510 fixedly arranged in the supporting frame 407, the mud pump 510 is connected to the spraying pipe 502 through a conveying pipe 503, and a nozzle 501 is arranged at the end of the spraying pipe 502; specifically, the mixed slurry is transported to the spraying pipe 502 through the mud pump 510 and the conveying pipe 503, and finally sprayed out through the nozzle 501.

[0070] The specific models and specifications of the mud pump 510 and each motor in this embodiment need to be selected and determined according to the actual specifications of the device, etc. The specific selection calculation method adopts the existing technology in this field, so it will not be repeated in detail.

[0071] In addition, in order to improve the uniformity of spraying, a U-shaped frame 509 is fixedly arranged in the support frame 407, and two groups of limit frames 504 are symmetrically fixedly arranged on the U-shaped frame 509, and a support 505 fixed to the spraying tube 502 is rotatably arranged on the limit frame 504, and a second gear 506 is fixedly arranged on the end of the support 505, wherein a lifting cylinder 508 is fixedly arranged on one side of the U-shaped frame 509, and a rack 507 meshing with the second gear 506 is fixedly arranged on the driving end of the lifting cylinder 508; specifically, in the process of spraying the matrix, this embodiment drives the rack 507 to rise and fall by the lifting cylinder 508, and the rack 507 drives the spraying tube 502 to rotate by meshing with the second gear 506, thereby achieving the effect of reciprocating back and forth long-distance spraying.

[0072] See also Figure 3 and Figure 8 The gas delivery mechanism includes an air pump 309 fixedly arranged on the support frame 407, the air pump 309 is connected to the gas delivery pipe 310, and the other end of the gas delivery pipe 310 is rotatably connected to the first gear 306; specifically, the center end of the first gear 306 can be provided with a cavity connected to the interior of the grinding roller 304, and the air pump 309 can deliver the gas to the cavity through the gas delivery pipe 310, and finally deliver it to the grinding roller 304.

[0073] See also Figure 1 and Fig. 9 , a method for spraying a SPF high-performance matrix, comprising the following steps:

[0074] Slope treatment: clean up debris, loose stones and unstable rock and soil on the construction slope, level and reinforce the slope to ensure that the slope meets the design requirements;

[0075] Gravity reduction installation + laying wire mesh: Lay galvanized wire mesh on the slope with a mesh size of 5*5cm, and use anchor rods to fix the wire mesh on the slope with an anchor rod spacing of 80cm;

[0076] Spraying matrix configuration: quantitatively proportion each raw material in the spraying matrix;

[0077] Spraying construction: Move the spraying mechanism to the slope surface to be sprayed through the vehicle body 1, and spray the configured SPF high-performance spraying matrix evenly onto the slope surface; specifically, the spraying thickness of the base planting layer is 8 cm, and the spraying thickness of the surface seed layer is 2 cm;

[0078] Covering maintenance: After spraying is completed, cover the slope with non-woven fabric for moisturizing maintenance.

[0079] In addition, the spraying method of the spraying mechanism includes the following steps:

[0080] See also Figure 2-Figure 4 , placing soil in the storage box 201, the first motor 203 drives the support shaft to rotate, and the support shaft synchronously drives the crushing rod 202 to rotate, so as to perform preliminary crushing processing on the soil;

[0081] The third motor 410 drives the swing rod 408 to rotate. During the rotation process, the swing rod 408 can drive the grinding roller 304 to reciprocate along the arc-shaped screen plate 301 through the limit plate 411;

[0082] See also Figure 5-Figure 6 The third motor 410 synchronously drives the discharge roller 205 to rotate, and the grinding roller 304 rotates to be flush with the side edge of the arc-shaped screen plate 301 (see Figure 7 ), the soil in the discharge chute 208 is discharged into the arc-shaped screen plate 301;

[0083] The ground soil falls into the mixing box 401, the spraying matrix is ​​added into the mixing box 401, and the second motor 402 is started to drive the spiral stirring blade 403 to rotate, so as to mix the soil and the spraying matrix;

[0084] The mixed slurry is transported to the spraying pipe 502 through the mud pump 510 and the delivery pipe 503, and finally sprayed onto the slope surface through the nozzle 501.

[0085] In the description of the present invention, it should be understood that the terms "upper", "lower", "left", "right", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, and a specific direction structure and operation, and therefore, cannot be understood as a limitation on the present invention. In addition, "first" and "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0086] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0087] The above is a detailed description of an embodiment of the present invention, but the content is only a preferred embodiment of the present invention and cannot be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent coverage of the present invention.

Claims

1. A construction device for a high-performance SPF spraying matrix, comprising a vehicle body (1) for walking and displacement, wherein a spraying mechanism for spraying the matrix is ​​fixedly arranged on the vehicle body (1); It is characterized in that The spraying mechanism comprises a material storage module (2), a grinding module (3), a mixing module (4) and a spraying module (5); the material storage module (2) is arranged on the vehicle body (1) and is used to store soil; the grinding module (3) is arranged at the bottom of the material storage module (2) and is used to grind the soil; The mixing module (4) is arranged at the bottom of the grinding module (3) and is used to mix the soil with the spraying matrix to form a slurry; the spraying module (5) is arranged on one side of the mixing module (4) and is used to spray the slurry onto the slope surface; The grinding module (3) comprises an arc-shaped screen plate (301) arranged between the material storage module (2) and the mixing module (4); a plurality of screening groups are arranged in a circumferential array on the arc-shaped screen plate (301); each screening group comprises a plurality of screen holes (303); a grinding roller (304) is arranged on the arc-shaped screen plate (301) in a rolling manner; the grinding roller (304) is connected to a driving module that drives the grinding roller to reciprocate along the inner surface of the arc-shaped screen plate (301); A plurality of jet groups are arranged in a circumferential array on the roller wall of the grinding roller (304), each jet group comprising a plurality of jet holes (311), and the grinding roller (304) is connected to a gas delivery mechanism for delivering gas into the grinding roller (304); When the driving module drives the grinding roller (304) to move along the arc-shaped screen plate (301), the grinding roller (304) rotates accordingly. During the rotation of the grinding roller (304), each row of spray holes (311) on the roller wall corresponds in sequence to each row of sieve holes (303) on the arc-shaped screen plate (301).

2. The construction equipment of a SPF high-performance spraying matrix according to claim 1, characterized in that: The material storage module (2) comprises a material storage box (201) arranged on the arc-shaped screen plate (301); A support shaft is rotatably arranged in the material storage box (201), and a plurality of groups of crushing rods (202) are evenly arranged on the support shaft. The crushing rods (202) are fixed to the output end of a first motor (203) fixedly arranged on the material storage box (201).

3. The construction equipment of a SPF high-performance spraying matrix according to claim 1 is characterized in that: The mixing module (4) comprises a mixing box (401) arranged at the bottom of the arc-shaped screen plate (301), and the mixing box (401) is fixed on the vehicle body (1); The mixing box (401) has a spiral stirring blade (403) rotatably arranged therein, and the spiral stirring blade (403) is fixed to the output end of a second motor (402) fixedly arranged outside the mixing box (401).

4. The construction equipment of a SPF high-performance spraying matrix according to claim 3 is characterized in that: Slide rails (405) are fixedly arranged on both sides of the opening end of the mixing box (401), and L-shaped brackets (406) are arranged on both sides of the material storage box (201), one side of the L-shaped bracket (406) is fixed to the material storage box (201) and the arc-shaped screen plate (301), and the L-shaped brackets (406) on both sides are slidably connected to the slide rails (405); A vibration cylinder (409) is fixedly arranged on one side of the mixing box (401), and a driving end of the vibration cylinder (409) is fixed to the L-shaped bracket (406).

5. The construction equipment of a SPF high-performance spraying matrix according to claim 4 is characterized in that: The driving module comprises a third motor (410) fixedly arranged on the outside of an L-shaped bracket (406) at one side, the output end of the third motor (410) being fixed to the swing rod (408), the two ends of the grinding roller (304) being rotatably connected to the limit plates (411) respectively, and the limit plates (411) being fixed to the swing rod (408).

6. The construction equipment of a SPF high-performance spraying matrix according to claim 1, characterized in that: The outer side of the grinding roller (304) is provided with an arc-shaped cover (305); Wherein, the arc-shaped cover (305) is fixed via a support and a limiting plate (411).

7. The construction equipment of a SPF high-performance spraying matrix according to claim 5, characterized in that: A discharge cylinder (204) is disposed at the bottom of the material storage box (201); the top of the discharge cylinder (204) is connected to the material storage box (201) via a feed channel (206); and a discharge channel (207) is disposed at the bottom of the discharge cylinder (204); A discharge roller (205) is rotatably arranged inside the discharge cylinder (204), the outer wall of the discharge roller (205) is slidably fitted with the inner wall of the discharge cylinder (204), discharge grooves (208) are symmetrically provided on both sides of the discharge roller (205), and the discharge roller (205) and the output end of the third motor (410) are fixed via a connecting rod.

8. The construction equipment of a SPF high-performance spraying matrix according to claim 5, characterized in that: Arc-shaped teeth (307) are fixedly arranged on both sides of the arc-shaped screen plate (301), and first gears (306) meshing with the arc-shaped teeth (307) are fixedly arranged on both ends of the grinding roller (304).

9. The construction equipment of a SPF high-performance spraying matrix according to claim 1, characterized in that: The seeding module (5) comprises a support frame (407) fixedly arranged on one side of the mixing box (401), a mud pump (510) fixedly arranged in the support frame (407), the mud pump (510) being connected to the seeding pipe (502) via a delivery pipe (503), and a nozzle (501) being arranged at the end of the seeding pipe (502).

10. A construction method for SPF high-performance spraying matrix, characterized in that: The construction device according to any one of claims 1 to 9 further comprises the following steps: Slope surface treatment: clean up debris, loose stones and unstable rock and soil on the construction slope, and level and reinforce the slope; Laying wire mesh: Lay galvanized wire mesh on the slope and fix the wire mesh on the slope with anchor rods; Spraying matrix configuration: quantitatively proportion each raw material in the spraying matrix; Spraying construction: The vehicle body (1) moves the spraying mechanism to the slope surface to be sprayed, and evenly sprays the configured SPF high-performance spraying matrix onto the slope surface; Covering maintenance: After spraying is completed, cover the slope with non-woven fabric for moisturizing maintenance.

Citation Information

Patent Citations

  • A soil spraying device for ecological restoration

    CN117859469B

  • Whole-grain three-head air-jet worm rice milling roller

    CN112169865A

  • Non-ferrous metal waste recovery equipment

    CN116943841A