A processing and forming device for recycled fiber honeycomb packaging sheet

By using infrared thermometer and speed sensor in the recycled fiber honeycomb sheet processing and forming device to monitor and adjust the pressure in real time, the problem of stickiness of honeycomb sheets is solved, the molding quality and equipment life are improved, and the production cost is reduced .

CN119017615BActive Publication Date: 2025-02-07FUJIAN DONGXINCHAO NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202411536998.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-02-07
Estimated Expiration
2044-10-31

AI Technical Summary

Technical Problem

Recycled fiber honeycomb sheets are easily stuck to the female roller and male roller during the pressing process, resulting in difficulty in demolding and easy to cause quality problems such as tearing and damage.

Method used

Infrared thermometer and speed sensor are used to collect data in real time and transfer it to the controller. By adjusting the spacing between the mother roller and the male roller and the pressure on the honeycomb plate, the uniform and suitable pressure during the pressing process is ensured.

Benefits of technology

It effectively alleviates the problem of stickiness in honeycomb boards during pressing, improves molding quality, reduces downtime caused by stickiness, extends the service life of the equipment, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a processing and forming device for a regenerated fiber honeycomb packaging sheet, which belongs to the field of honeycomb board processing, and includes a frame, wherein the frame is provided with a female roller and a male roller, wherein the female roller and the male roller are rotatably connected to the frame through a rotating shaft, wherein the same end of the female roller and the male roller is provided with a first gear and a second gear, wherein the first gear and the second gear are provided on the outside of the frame, and the first gear and the second gear are meshingly connected, wherein a motor is provided on the outside of the frame, wherein a third gear is fixedly provided on the output shaft of the motor, and the third gear is meshingly connected with the second gear; wherein an infrared thermometer is provided on the inner side wall of the frame. The present invention can realize real-time data collection and transmission to a controller through an infrared thermometer and a speed sensor, wherein the controller adjusts the pressure on the honeycomb board according to these signals, and adjusts the pressure to a suitable point, thereby effectively alleviating the problem that the honeycomb board sticks to the female roller and the male roller during the pressing process.
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Description

Technical Field

[0001] The invention relates to the field of honeycomb plate processing, and more specifically to a processing and forming device for a regenerated fiber honeycomb packaging sheet. Background Art

[0002] With the increasing awareness of environmental protection and the emphasis on resource recycling, recycled fiber honeycomb sheets are gradually emerging as a new type of environmentally friendly material. The production process of recycled fiber honeycomb sheets aims to maximize the utilization of raw materials and ensure the performance of the final product. First, it is necessary to recycle, sort and process waste textiles as the main raw materials. The processed waste textiles are crushed and needled into felt, glued, and dried to form fire-proof and waterproof recycled fiber felt, and then rolled up as the finished product.

[0003] Subsequently, the regenerated fiber felt is fed into a roller extruder and extruded into a sheet with a preliminary shape and thickness. Next, these preliminarily formed sheets enter the honeycomb male and female roller pressing stage, which is a key step in forming a honeycomb core structure. The surface of the honeycomb male and female roller pressing molds is engraved with concave and convex molds. Through relative rotation and extrusion, the sheet is pressed into a honeycomb core. However, due to the complexity of the mold structure and the adhesion of the material, the mold is locally adhered to the sheet. During the pressing process, the honeycomb sheet often has difficulty in falling off the mold smoothly, which leads to quality problems such as tearing and breakage of the sheet when demolding. Summary of the invention

[0004] In view of the problems existing in the prior art, the purpose of the present invention is to provide a processing and forming device for recycled fiber honeycomb packaging sheets, which can realize real-time data collection and transmission to the controller through an infrared thermometer and a speed sensor. The controller adjusts the pressure on the honeycomb sheet according to these signals. By adjusting the pressure to a suitable point, the problem of the honeycomb sheet sticking to the mother roller and the male roller during the pressing process can be effectively alleviated. This not only helps to keep the equipment clean and operate normally, reduce the downtime caused by sticking, but also can extend the service life of the mother roller and the male roller to a certain extent, and reduce production costs.

[0005] To solve the above problems, the present invention adopts the following technical solutions.

[0006] A processing and forming device for a recycled fiber honeycomb packaging sheet, comprising a frame, the frame being provided with a female roller and a male roller, the female roller and the male roller being rotatably connected to the frame through a rotating shaft, a first gear and a second gear being correspondingly provided at the same end of the female roller and the male roller, the first gear and the second gear being provided on the outside of the frame, and the first gear and the second gear being meshingly connected, a motor being provided on the outside of the frame, a third gear being fixedly provided on the output shaft of the motor, and the third gear being meshingly connected to the second gear;

[0007] An infrared thermometer is installed on the inner wall of the frame, and the infrared thermometer is used to detect problems with the honeycomb plate. A speed sensor is also installed on the inner wall of the frame. Adjustment components are also installed at both ends of the female roller and the male roller, and the adjustment components are used to adjust the distance between the female roller and the male roller;

[0008] A cooling component is also installed on the frame, and the cooling component cools down the honeycomb sheet by air cooling. A blowing component is provided on one side of the mother roller and the male roller, and the air cooled by the cooling component is introduced into the blowing component, and the blowing component is used to blow air between the mother roller and the male roller. A moving component is also installed on the frame, and the moving component is used to drive the blowing component to move between the mother roller and the male roller. A frequency vibration component is also installed on the blowing component, and the frequency vibration component is used to knock the processed honeycomb sheet.

[0009] Furthermore, the adjustment component includes a cylinder, and a cylinder is provided at both ends of the mother roller. The cylinder is installed on the outside of the frame, and the upper end of the cylinder is fixedly connected to a first mounting block, and the first mounting block is rotatably connected to the rotating shaft on the male roller. An adjustable tight gap is left between the engagement of the first gear and the second gear, and a movable groove is opened on the side wall of the frame corresponding to the rotating shaft of the male roller. A detection component is also installed between the two ends of the mother roller and the male roller, and the detection component is used to detect the pressure of the mother roller and the male roller on the honeycomb.

[0010] Furthermore, the detection assembly includes a second mounting block, which is rotatably connected to the rotating shaft on the male roller, a third mounting block is arranged below the second mounting block, and the third mounting block is rotatably connected to the rotating shaft on the female roller, a pressure sensor is installed inside the third mounting block, a first spring is arranged above the pressure sensor, an upper end of the first spring is fixedly connected to an extrusion column, and the extrusion column slides through the third mounting block and is fixedly connected to the second mounting block.

[0011] Furthermore, the cooling assembly includes a bellows, the lower end of which is open, the bellows is installed on the inner side of the frame, an air inlet is provided at the upper end of the bellows, a first fan is installed inside the bellows at a position corresponding to the air inlet, a partition is fixedly connected to the inner wall of the bellows, and evenly distributed exhaust holes are provided through the partition.

[0012] Furthermore, the air blowing assembly includes an air duct, which is installed on the side surface of the bellows near the lower position, a second fan is installed inside the bellows corresponding to the installation position of the air duct, and the end of the air duct away from the bellows is connected to an exhaust pipe.

[0013] Furthermore, the moving assembly includes a fourth gear, which is meshed with the second gear, and a reciprocating screw is fixedly connected at the center position of the outer surface of one side of the fourth gear. The end of the reciprocating screw away from the fourth gear is movably inserted into the frame body and is rotatably connected to the inner wall of the frame body. A moving block is threadedly connected to the reciprocating screw, and the air guide tube is installed on the moving block.

[0014] Furthermore, the frequency vibration assembly includes a rotating rod, which is arranged at the air outlet of the air duct, and both ends of the rotating rod are rotatably connected to a first support rod, and one end of the first support rod away from the rotating rod is fixedly connected to the moving block, and multiple groups of fan blades are fixedly connected to the side surface of the rotating rod, and the multiple groups of fan blades are distributed in a ring shape.

[0015] Furthermore, the frequency vibration component also includes a second spring, which is arranged in multiple groups. The second springs are installed at both ends of the rotating rod. The second springs at each end of the rotating rod are distributed in a ring shape, and a knocking ball is fixedly connected to one end of the second spring away from the rotating rod.

[0016] Furthermore, the frequency vibration component also includes a first rotating disk, the first rotating disk is arranged in two groups, the two groups of the first rotating disks are respectively installed on the side surface of the rotating rod near the end, a first permanent magnet is embedded and installed on the first rotating disk near the edge, a second support rod is fixedly connected to the first support rod, the second support rod is rotatably connected to the second rotating disk at one end away from the first support rod, a second permanent magnet is embedded and installed on the second rotating disk near the edge, the adjacent surfaces of the first permanent magnet and the second permanent magnet are magnetically attracted, a knocking rod is fixedly connected to the edge of the second rotating disk, and a third spring is also fixedly connected to the edge of the second rotating disk, and the end of the third spring away from the second rotating disk is fixedly connected to the second support rod.

[0017] Furthermore, a storage box is installed on the side surface of the frame, and a first liquid guide tube is connected to the side surface of the storage box near the lower end, and a control box is connected to the end of the first liquid guide tube away from the storage box, and a second liquid guide tube is connected to the side surface of the control box near the first liquid guide tube, and a brush rod is connected to the end of the second liquid guide tube away from the control box, and the brush rod is arranged above the male roller, and the bristles on the brush rod are in contact with the surface of the male roller, and the brush rod is designed to be a hollow structure, and a plurality of groups of evenly distributed drainage holes are penetrated through the lower end wall of the brush rod, and the brush rod is fixedly connected to the frame.

[0018] Furthermore, a slider is provided in the control box, and a U-shaped groove with an open upper end is provided on the slider, and a fourth spring is connected to the right end of the U-shaped groove, and a blocking column is sleeved in the fourth spring, and one end of the blocking column is fixedly connected to the inner wall of the control box, and a push rod is fixedly connected to the left end of the slider, and the push rod slides through the side wall of the control box and extends to the outside, and the control box is installed on the frame and on the moving track of the moving block.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] This solution can collect data in real time through infrared thermometers and speed sensors and transmit them to the controller. The controller automatically adjusts the distance between the mother roller and the male roller according to these signals. By accurately adjusting the distance between the mother roller and the male roller, that is, adjusting the pressure on the honeycomb sheet, it can ensure that the honeycomb sheet is subjected to uniform and appropriate pressure during the pressing process, which not only helps to ensure the molding quality of the product, but also reduces sheet defects caused by improper pressure, such as deformation, cracks, etc., thereby improving the overall product quality.

[0021] Adjusting the pressure to the appropriate point can effectively alleviate the problem of honeycomb panels sticking to the mother roller and the male roller during the pressing process. This not only helps to keep the equipment clean and operate normally and reduce downtime caused by sticking, but also can extend the service life of the mother roller and the male roller to a certain extent and reduce production costs. This technical solution can flexibly adjust the pressure parameters according to different production needs and material properties to adapt to the production of honeycomb panels of different specifications and types. The automated adjustment system reduces the risk of manual operation and improves the safety and reliability of the production process. At the same time, through real-time monitoring and adjustment, potential faults or problems can be discovered and handled in a timely manner to ensure the continuity and stability of production. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art descriptions are briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0023] Figure 1 This is an appearance diagram of the overall structure of the present invention;

[0024] Figure 2 It is a structural schematic diagram of the female roller and the male roller of the present invention;

[0025] Figure 3 It is a structural schematic diagram of the speed sensor of the present invention;

[0026] Figure 4 It is a structural schematic diagram of the movable groove of the present invention;

[0027] Figure 5 It is an internal cross-sectional view of the second mounting block and the third mounting block of the present invention;

[0028] Figure 6 is an internal cross-sectional view of the bellows of the present invention;

[0029] Figure 7 It is a structural schematic diagram of the frequency vibration component in Embodiment 1 of the present invention;

[0030] Figure 8 It is a structural schematic diagram of the frequency vibration component in the second embodiment of the present invention;

[0031] Fig. 9 It is a structural schematic diagram of the third spring of the present invention;

[0032] Fig.10 It is a structural schematic diagram of the control box of the present invention;

[0033] Fig.11 is a cross-sectional view of the brush rod of the present invention;

[0034] Fig.12 It is a cross-sectional view of the control box of the present invention.

[0035] Description of the numbers in the figure:

[0036] 1. Frame; 2. Female roller; 3. Male roller; 4. First gear; 5. Second gear; 6. Motor; 7. Third gear; 8. Bellows; 9. Air inlet; 10. First fan; 11. Partition; 12. Air outlet; 13. Second fan; 14. Air duct; 15. Fourth gear; 16. Reciprocating screw rod; 17. Moving block; 18. Exhaust pipe; 19. Frequency vibration assembly; 191. First support rod; 192. Rotating rod; 193. Fan blade; 194. Second spring; 195. Knocking ball; 196. First rotating disk; 197. First permanent magnet block; 198. Second support rod; 199. The second rotating disk; 1911, the second permanent magnet; 1912, the knocking rod; 1913, the third spring; 20, the infrared thermometer; 21, the speed sensor; 22, the second mounting block; 23, the extrusion column; 24, the first spring; 25, the pressure sensor; 26, the third mounting block; 27, the movable groove; 28, the cylinder; 29, the first mounting block; 30, the storage box; 31, the first liquid guide tube; 32, the second liquid guide tube; 33, the brush rod; 34, the control box; 35, the push rod; 36, the slider; 37, the U-shaped groove; 38, the fourth spring; 39, the barrier column; 40, the drainage hole; 41, the rotating shaft. DETAILED DESCRIPTION

[0037] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making creative work are within the scope of protection of the present invention.

[0038] Example 1

[0039] See also Figures 1 to 12 A processing and forming device for a recycled fiber honeycomb packaging sheet comprises a frame 1, on which a female roller 2 and a male roller 3 are installed, the female roller 2 and the male roller 3 are rotatably connected to the frame 1 through a rotating shaft 41, a first gear 4 and a second gear 5 are correspondingly installed at the same end of the female roller 2 and the male roller 3, the first gear 4 and the second gear 5 are installed on the outside of the frame 1, and the first gear 4 and the second gear 5 are meshedly connected, a motor 6 is installed on the outside of the frame 1, and a third gear 7 is fixedly installed on the output shaft of the motor 6, and the third gear 7 is meshedly connected with the second gear 5;

[0040] An infrared thermometer 20 is installed on the inner wall of the frame 1, and the infrared thermometer 20 is used to detect problems with the honeycomb sheet. A speed sensor 21 is also installed on the inner wall of the frame 1. Adjustment components are also installed at both ends of the female roller 2 and the male roller 3, and the adjustment components are used to adjust the distance between the female roller 2 and the male roller 3;

[0041] The adjustment component includes a cylinder 28, and the cylinders 28 are provided at both ends of the mother roller 2. The cylinders 28 are installed on the outside of the frame 1. The upper end of the cylinder 28 is fixedly connected with a first mounting block 29, and the first mounting block 29 is rotatably connected with the rotating shaft 41 on the male roller 3. An adjustable tight engagement gap is left between the engagement of the first gear 4 and the second gear 5. A movable groove 27 is provided at the side wall of the frame 1 corresponding to the rotating shaft 41 of the male roller 3. A detection component is also installed between the two ends of the mother roller 2 and the male roller 3. The detection component is used to detect the pressure of the mother roller 2 and the male roller 3 on the honeycomb;

[0042] The detection component includes a second mounting block 22, which is rotatably connected to the rotating shaft 41 on the male roller 3. A third mounting block 26 is arranged below the second mounting block 22, and the third mounting block 26 is rotatably connected to the rotating shaft 41 on the female roller 2. A pressure sensor 25 is installed inside the third mounting block 26, and a first spring 24 is arranged above the pressure sensor 25. The upper end of the first spring 24 is fixedly connected to an extrusion column 23, which slides through the third mounting block 26 and is fixedly connected to the second mounting block 22.

[0043] When processing the honeycomb sheet, the honeycomb sheet is first heated and softened, and the softened honeycomb sheet is fed between the mother roller 2 and the male roller 3, and the motor 6 drives the third gear 7 to rotate, and the third gear 7 drives the second gear 5 to rotate when rotating, and the second gear 5 drives the first gear 4 to rotate when rotating, and the first gear 4 and the second gear 5 drive the corresponding mother roller 2 and the male roller 3 to rotate when rotating, and the mother roller 2 and the male roller 3 press the honeycomb sheet between them when rotating to make a honeycomb board, because the rotation of the mother roller 2 and the male roller 3 will drive the honeycomb sheet to move from between the mother roller 2 and the male roller 3 when pressing, Move from the left end to the right end of the frame 1. When pressing the honeycomb board, the infrared thermometer 20 is used to detect the temperature of the honeycomb board after softening, and the speed sensor 21 is used to detect the rotation speed of the mother roller 2. A controller is also installed on the frame 1. The signals collected by the infrared thermometer 20 and the speed sensor 21 will be transmitted to the controller. The controller will adjust the distance between the mother roller 2 and the male roller 3 according to the signal, and also adjust the pressure on the honeycomb board. Under the condition of ensuring the pressing and forming, by adjusting the pressure on the honeycomb board to a suitable point, the problem of the honeycomb board sticking to the mother roller 2 and the male roller 3 during pressing can be alleviated to a certain extent. The mother roller The distance between the female roller 2 and the male roller 3 is adjusted in the following manner: the controller controls the cylinder 28 to extend and retract, and the cylinder 28 drives the first mounting block 29 to move up and down when extending and retracting, and the first mounting block 29 drives the female roller 2 to move up and down when moving up and down, and the female roller 2 drives the distance between the female roller 2 and the male roller 3 to be adjusted when moving up and down, and the female roller 2 also drives the third mounting block 26 to move up and down when moving up and down, and the third mounting block 26 moves up and down to change the distance between the second mounting block 22, and when the distance between the third mounting block 26 and the second mounting block 22 changes, the squeezing column 23 squeezes the first spring 24 The pressure also changes. The pressure sensor 25 is used to detect the squeezing force of the squeezing column 23 on the first spring 24. The pressure value detected by the pressure sensor 25 can clearly know the distance between the female roller 2 and the male roller 3. The smaller the distance between the female roller 2 and the male roller 3, the greater the pressure value detected by the pressure sensor 25. The pressure sensor 25 is electrically connected to the controller. The controller calculates the pressure condition that the pressure sensor 25 should be in based on the signals collected by the infrared thermometer 20 and the speed sensor 21, and then controls the extension and retraction of the cylinder 28. When the pressure sensor 25 detects that it reaches the specified pressure value, the extension and retraction of the cylinder 28 is stopped.

[0044] The specific formula for calculating the pressure sensor 25 is:

[0045]

[0046] Wherein P represents the pressure value detected by the pressure sensor 25, which is also the pressure value calculated by the signal controller collected by the infrared thermometer 20 and the speed sensor 21; is the reference pressure required under reference conditions; the reference conditions are the reference temperature , the base thickness of honeycomb panels , base speed , is the actual heating temperature of the plastic plate, which is the problem detected by the infrared thermometer 20; is the temperature coefficient, which indicates the ratio of the change of pressure relative to the reference pressure when the temperature changes by one unit relative to the reference temperature; n is the nonlinear index of temperature effect, which is used to adjust the nonlinear degree of temperature effect on pressure; d is the actual thickness of the honeycomb sheet; is the thickness coefficient, which indicates the ratio of the change in pressure relative to the reference pressure when the thickness changes by one unit relative to the reference thickness; is the pressing speed, that is, the speed detected by the speed sensor 21; It is the speed coefficient, which indicates the ratio of the change of pressure relative to the reference pressure when the speed increases by one unit relative to the reference speed.

[0047] A cooling component is also installed on the frame 1, and the cooling component cools down the honeycomb sheet by air cooling. A blowing component is provided on one side of the mother roller 2 and the male roller 3. The air cooled by the cooling component is introduced into the blowing component, and the blowing component is used to blow air between the mother roller 2 and the male roller 3. A moving component is also installed on the frame 1, and the moving component is used to drive the blowing component to move between the mother roller 2 and the male roller 3. A frequency vibration component 19 is also installed on the blowing component, and the frequency vibration component 19 is used to knock the processed honeycomb sheet;

[0048] The cooling assembly includes a bellows 8, the lower end of which is open, and the bellows 8 is mounted on the inner side of the frame 1. An air inlet hole 9 is provided at the upper end of the bellows 8, and a first fan 10 is installed at a position corresponding to the air inlet hole 9 inside the bellows 8. A partition 11 is fixedly connected to the inner wall of the bellows 8, and evenly distributed exhaust holes 12 are penetrated through the partition 11; the air blowing assembly includes an air guide 14, and the air guide 14 is installed at a position close to the lower side surface of the bellows 8. A second fan 13 is installed at a position corresponding to the installation of the air guide 14 inside the bellows 8, and an exhaust pipe 18 is connected to the end of the air guide 14 away from the bellows 8;

[0049] The moving assembly includes a fourth gear 15, which is meshed with the second gear 5. A reciprocating screw 16 is fixedly connected at the center position of the outer surface of one side of the fourth gear 15. One end of the reciprocating screw 16 away from the fourth gear 15 is movably inserted into the frame 1 and is rotatably connected to the inner wall of the frame 1. A moving block 17 is threadedly connected to the reciprocating screw 16, and the air guide tube 14 is installed on the moving block 17.

[0050] After the honeycomb sheet is pressed, it is necessary to cool the pressed honeycomb sheet. The pressed honeycomb sheet will pass through the lower end of the bellows 8. The first fan 10 is turned on to work. The first fan 10 will blow air into the bellows 8 when working. The gas in the bellows 8 will be discharged through the exhaust holes 12. The exhausted air will be blown to the honeycomb sheet passing through the lower end. The honeycomb sheet is quickly cooled by air cooling, so that the processed honeycomb sheet can be quickly cooled. The temperature of the refrigerated air itself will be heated up. Then the second fan 13 is turned on. The second fan 13 will extract part of the heated air into the air duct 14. The hot air enters the exhaust pipe 18 along the air duct 14 and is finally discharged from the exhaust pipe 18. The exhausted air is blown between the female roller 2 and the male roller 3, and the processed honeycomb sheet is blown by the airflow, so as to facilitate the honeycomb The nest plate is quickly demoulded from the mother roller 2 and the male roller 3. In the present invention, when the second gear 5 rotates, the fourth gear 15 is driven to rotate. When the fourth gear 15 rotates, it drives the reciprocating screw 16 to rotate. When the reciprocating screw 16 rotates, it drives the moving block 17 to move left and right along the reciprocating screw 16. The left and right movement of the moving block 17 ensures that every point between the mother roller 2 and the male roller 3 can be blown as much as possible to ensure the demoulding effect of the honeycomb plate. The air discharged from the exhaust pipe 18 is hot air. To a certain extent, the processed honeycomb plate is first cooled initially, and then the air discharged through the exhaust hole 12 is further cooled. Such graded cooling can avoid the uneven distribution of thermal stress of the honeycomb plate caused by rapid cooling, and the problem of dimensional instability, such as warping and deformation, may occur during subsequent use.

[0051] In addition, an optical axis is also set through the interior of the moving block 17, and the two ends of the optical axis are fixedly connected to the inner wall of the frame 1. By setting the optical axis, the problem of the moving block 17 rotating with the reciprocating screw 16 when the reciprocating screw 16 drives the moving block 17 can be avoided, thereby ensuring the normal reciprocating movement of the moving block 17.

[0052] like Figure 3 As shown, the frequency-vibration assembly 19 includes a rotating rod 192, which is arranged at the air outlet of the air duct 14, and both ends of the rotating rod 192 are rotatably connected to the first support rod 191, and the end of the first support rod 191 away from the rotating rod 192 is fixedly connected to the moving block 17, and a plurality of groups of fan blades 193 are fixedly connected to the side surface of the rotating rod 192, and the plurality of groups of fan blades 193 are distributed in a ring shape. The frequency-vibration assembly 19 also includes a second spring 194, and the second spring 194 is arranged in a plurality of groups. The second spring 194 is installed at both ends of the rotating rod 192, and the second springs 194 at each end of the rotating rod 192 are distributed in a ring shape, and the end of the second spring 194 away from the rotating rod 192 is fixedly connected to a knocking ball 195.

[0053] The exhaust pipe 18 will also blow the fan blades 193 when exhausting gas. The rotation of the fan blades 193 will drive the rotating rod 192 to rotate. When the rotating rod 192 rotates, it will drive the second spring 194 and the knocking ball 195 to rotate. When the honeycomb board material is partially not detached from the male roller 3, it will move upward with the rotation of the male roller 3. The rotating knocking ball 195 will hit the honeycomb board material. Through vibration combined with gas blowing, the honeycomb board material can be quickly demolded, thus ensuring the production quality and processing efficiency of the honeycomb board material.

[0054] Example 2

[0055] like Figure 4 As shown, the frequency vibration component 19 also includes a first rotating disk 196, and the first rotating disk 196 is arranged in two groups. The two groups of first rotating disks 196 are respectively installed on the side surface of the rotating rod 192 near the end, and a first permanent magnet block 197 is embedded and installed near the edge of the first rotating disk 196, a second support rod 198 is fixedly connected to the first support rod 191, and the second support rod 198 is rotatably connected to the second rotating disk 199 at one end away from the first support rod 191, and a second permanent magnet block 1911 is embedded and installed near the edge of the second rotating disk 199, and the adjacent surfaces of the first permanent magnet block 197 and the second permanent magnet block 1911 are magnetically attracted, and a knocking rod 1912 is fixedly connected to the edge of the second rotating disk 199, and a third spring 1913 is also fixedly connected to the edge of the second rotating disk 199, and the end of the third spring 1913 away from the second rotating disk 199 is fixedly connected to the second support rod 198.

[0056] When the rotating rod 192 rotates, it will drive the first rotating disk 196 to rotate. When the first rotating disk 196 rotates, it will drive the first permanent magnet block 197 to rotate synchronously. Every time the first permanent magnet block 197 passes by the second permanent magnet block 1911, it will magnetically attract the second permanent magnet block 1911, thereby driving the second rotating disk 199 to rotate. When the second rotating disk 199 rotates, it will drive the knocking rod 1912 to move downward. When the second rotating disk 199 is in motion, the third spring 1913 will be stretched. When the first permanent magnet block 197 is away from the second permanent magnet block 1911, the first permanent magnet block 197 no longer magnetically attracts the second permanent magnet block 1911. At this time, the third spring 1913 is reset, and the second rotating disk 199 rotates in the opposite direction, thereby driving the knocking rod 1912 to rotate in the opposite direction. The knocking rod 1912 can be moved up and down and repeatedly moved like this to realize the knocking of the rising honeycomb panel, thereby quickly demolding the honeycomb panel. Compared with Example 1, the faster the rotating rod 192 rotates, the greater the deformation amplitude of the second spring 194 will be, resulting in a change in the knocking position of the honeycomb panel by the knocking ball 195, which may easily lead to a poor knocking effect. The faster the rotating rod 192 rotates, the greater the knocking force of the knocking ball 195 will be, and excessive force will damage the honeycomb panel. In Example 2, the faster the rotating rod 192 rotates, the greater the knocking frequency of the knocking rod 1912 will be, and the problem of increasing the knocking force will not be caused by the rotating rod 192 rotating too fast. The problem of changing the knocking position will not occur.

[0057] like Figure 5 As shown, a storage box 30 is installed on the side surface of the frame 1, and a first liquid guide tube 31 is connected to the side surface of the storage box 30 near the lower end, and a control box 34 is connected to the end of the first liquid guide tube 31 away from the storage box 30, and a second liquid guide tube 32 is connected to the side surface of the control box 34 near the first liquid guide tube 31, and a brush rod 33 is connected to the end of the second liquid guide tube 32 away from the control box 34. The brush rod 33 is arranged above the male roller 3, and the bristles on the brush rod 33 are in contact with the surface of the male roller 3. The brush rod 33 is designed as a hollow structure, and a plurality of evenly distributed drainage holes 40 are formed through the lower end wall of the brush rod 33, and the brush rod 33 is fixedly connected to the frame 1;

[0058] A slider 36 is provided in the control box 34, and a U-shaped groove 37 with an upper end open is provided on the slider 36. A fourth spring 38 is connected to the right end of the U-shaped groove 37, and a blocking column 39 is sleeved in the fourth spring 38. One end of the blocking column 39 is fixedly connected to the inner wall of the control box 34. A push rod 35 is fixedly connected to the left end of the slider 36. The push rod 35 slides through the side wall of the control box 34 and extends to the outside. The control box 34 is installed on the frame 1 and is installed on the moving track of the moving block 17.

[0059] The storage box 30 stores a release agent, which can flow into the second liquid conduit 32 along the first liquid conduit 31, and then enter the brush rod 33 through the second liquid conduit 32, and penetrate into the brush through the drainage hole 40. The brush contacts the male roller 3, and the release agent on the brush will be brushed onto the male roller 3. By applying the release agent, it is further convenient to demold the honeycomb sheet from the male roller 3, and the problem of spraying the release agent everywhere in the prior art can be avoided.

[0060] If the storage box 30 is directly connected to the inside of the brush rod 33, the amount of release agent supplied to the brush rod 33 will be too large, resulting in unnecessary waste of release agent. In the present invention, when the moving block 17 moves left and right, the push rod 35 will be squeezed, and the push rod 35 will push the slider 36 to move. At the same time, the slider 36 will squeeze the fourth spring 38. When the slider 36 moves, the upper end opening of the U-shaped groove 37 will correspond to the first liquid guide tube 31 and the second liquid guide tube 32. At this time, the liquid in the storage box 30 will flow into the U-shaped groove 37 along the first liquid guide tube 31. Then it flows into the second liquid guide tube 32 from the U-shaped groove 37 to add the release agent into the brush rod 33. When the moving block 17 no longer squeezes the top rod 35, the fourth spring 38 pushes the slider 36 to move in the opposite direction. Finally, the upper end opening of the U-shaped groove 37 is misaligned with the first liquid guide tube 31 and the second liquid guide tube 32, thereby blocking the pipeline path between the storage box 30 and the brush rod 33, avoiding continuous injection of the release agent into the brush rod 33. By intermittently injecting the release agent into the brush rod 33, the usage of the brush rod 33 can be saved.

[0061] The above are only preferred specific implementations of the present invention; however, the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and improved concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A processing and forming device for a recycled fiber honeycomb packaging sheet, comprising a frame (1), the frame (1) being provided with a female roller (2) and a male roller (3), the female roller (2) and the male roller (3) being rotatably connected to the frame (1) via a rotating shaft (41), a first gear (4) and a second gear (5) being correspondingly installed at the same end of the female roller (2) and the male roller (3), the first gear (4) and the second gear (5) being installed on the outside of the frame (1), and the first gear (4) and the second gear (5) being meshingly connected, a motor (6) being installed on the outside of the frame (1), a third gear (7) being fixedly installed on the output shaft of the motor (6), and the third gear (7) being meshingly connected to the second gear (5); Features: An infrared thermometer (20) is installed on the inner wall of the frame (1), and the infrared thermometer (20) is used to detect problems with the honeycomb plate. A speed sensor (21) is also installed on the inner wall of the frame (1). Adjustment components are also installed at both ends of the female roller (2) and the male roller (3), and the adjustment components are used to adjust the distance between the female roller (2) and the male roller (3); The frame (1) is also provided with a cooling component, the cooling component cools down the honeycomb plate by air cooling, a blowing component is provided on one side of the mother roller (2) and the male roller (3), the air cooled by the cooling component is introduced into the blowing component, the blowing component is used to blow air between the mother roller (2) and the male roller (3), a moving component is also provided on the frame (1), the moving component is used to drive the blowing component to move between the mother roller (2) and the male roller (3), and a frequency vibration component (19) is also provided on the blowing component, the frequency vibration component (19) is used to knock the processed honeycomb plate; The infrared thermometer (20) is used to detect the temperature of the honeycomb plate after softening, and the speed sensor (21) is used to detect the rotation speed of the mother roller (2). A controller is also installed on the frame (1). The signals collected by the infrared thermometer (20) and the speed sensor (21) are transmitted to the controller, and the controller adjusts the distance between the mother roller (2) and the male roller (3) according to the signals. The cooling assembly comprises a bellows (8), the lower end of the bellows (8) is open, the bellows (8) is mounted on the inner side of the frame (1), the upper end of the bellows (8) is provided with an air inlet hole (9), a first fan (10) is mounted inside the bellows (8) at a position corresponding to the air inlet hole (9), a partition (11) is fixedly connected to the inner wall of the bellows (8), and the partition (11) is provided with evenly distributed air exhaust holes (12); The air blowing assembly comprises an air guide pipe (14), the air guide pipe (14) being installed on a side surface of the bellows (8) at a position close to the bottom, a second fan (13) being installed inside the bellows (8) at a position corresponding to the installation position of the air guide pipe (14), and an end of the air guide pipe (14) away from the bellows (8) being connected to an exhaust pipe (18); The moving assembly comprises a fourth gear (15), the fourth gear (15) being meshedly connected with the second gear (5), a reciprocating screw (16) being fixedly connected at a central position of an outer surface of one side of the fourth gear (15), an end of the reciprocating screw (16) away from the fourth gear (15) being movably inserted into the frame (1) and being rotatably connected to the inner wall of the frame (1), a moving block (17) being threadedly connected on the reciprocating screw (16), and the air guide tube (14) being mounted on the moving block (17); The frequency vibration component (19) comprises a rotating rod (192), the rotating rod (192) being arranged at the air jet outlet of the air guide pipe (14), both ends of the rotating rod (192) being rotatably connected to a first support rod (191), one end of the first support rod (191) away from the rotating rod (192) being fixedly connected to a moving block (17), and a plurality of groups of fan blades (193) being fixedly connected to a side surface of the rotating rod (192), the plurality of groups of fan blades (193) being distributed in an annular shape; The frequency vibration assembly (19) further comprises a first rotating disk (196), wherein the first rotating disk (196) is provided in two groups, and the two groups of the first rotating disks (196) are respectively mounted on the side surface of the rotating rod (192) at positions close to the end, and a first permanent magnet block (197) is embedded and mounted at a position close to the edge of the first rotating disk (196), and a second supporting rod (198) is fixedly connected to the first supporting rod (191), and the second supporting rod (198) is rotatably connected to the second rotating disk at one end away from the first supporting rod (191). (199), a second permanent magnet (1911) is embedded and installed near the edge of the second rotating disk (199), the adjacent surfaces of the first permanent magnet (197) and the second permanent magnet (1911) are magnetically attracted, a knocking rod (1912) is fixedly connected to the edge of the second rotating disk (199), and a third spring (1913) is also fixedly connected to the edge of the second rotating disk (199), and one end of the third spring (1913) away from the second rotating disk (199) is fixedly connected to the second support rod (198).

2. The processing and forming device of a regenerated fiber honeycomb packaging sheet according to claim 1, characterized in that: The adjustment component comprises a cylinder (28), both ends of the mother roller (2) are provided with a cylinder (28), the cylinder (28) is mounted on the outside of the frame (1), the upper end of the cylinder (28) is fixedly connected with a first mounting block (29), the first mounting block (29) is rotatably connected to the rotating shaft (41) on the male roller (3), an adjustable tight engagement gap is left between the engagement of the first gear (4) and the second gear (5), a movable groove (27) is provided at the side wall of the frame (1) corresponding to the rotating shaft (41) of the male roller (3), and a detection component is also installed between the two ends of the mother roller (2) and the male roller (3), the detection component is used to detect the pressure of the mother roller (2) and the male roller (3) on the honeycomb.

3. The processing and forming device of a regenerated fiber honeycomb packaging sheet according to claim 2, characterized in that: The detection assembly comprises a second mounting block (22), the second mounting block (22) being rotatably connected to a rotating shaft (41) on the male roller (3), a third mounting block (26) being arranged below the second mounting block (22), the third mounting block (26) being rotatably connected to the rotating shaft (41) on the female roller (2), a pressure sensor (25) being arranged inside the third mounting block (26), a first spring (24) being arranged above the pressure sensor (25), an upper end of the first spring (24) being fixedly connected to an extrusion column (23), the extrusion column (23) slidingly passing through the third mounting block (26) and being fixedly connected to the second mounting block (22).

4. The processing and forming device of a regenerated fiber honeycomb packaging sheet according to claim 1, characterized in that: A storage box (30) is installed on the side surface of the frame (1); a first liquid guide tube (31) is connected to the side surface of the storage box (30) near the lower end; an end of the first liquid guide tube (31) away from the storage box (30) is connected to a control box (34); a second liquid guide tube (32) is connected to the side surface of the control box (34) near the first liquid guide tube (31); an end of the second liquid guide tube (32) away from the control box (34) is connected to a brush rod (33); the brush rod (33) is arranged above the male roller (3), and the bristles on the brush rod (33) are in contact with the surface of the male roller (3); the brush rod (33) is designed to be hollow; a plurality of evenly distributed drainage holes (40) are formed through the lower end wall of the brush rod (33); and the brush rod (33) is fixedly connected to the frame (1).

5. The processing and forming device of a regenerated fiber honeycomb packaging sheet according to claim 4, characterized in that: The control box (34) is provided with a slider (36), the slider (36) is provided with a U-shaped groove (37) with an upper end open, the right end of the U-shaped groove (37) is connected to a fourth spring (38), a blocking column (39) is sleeved in the fourth spring (38), one end of the blocking column (39) is fixedly connected to the inner wall of the control box (34), the left end of the slider (36) is fixedly connected to a push rod (35), the push rod (35) slides through the side wall of the control box (34) and extends to the outside, and the control box (34) is mounted on the frame (1) and on the moving track of the moving block (17).

Citation Information

Patent Citations

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