Integrated aluminum-plastic packaging assembly line and method for iodine solution protective caps

Abstract

The invention relates to the technical field of medical supply packaging, in particular to an integrated aluminum-plastic packaging assembly line and method for iodine solution protective caps. The device comprises a packaging assembly line, and a feeding combination mechanism, a visual inspection mechanism, an upper cover pressing mechanism, a cutting and collecting mechanism and a storage and conveying mechanism which are integrally arranged on the packaging assembly line, and the feeding combination mechanism is used for feeding and combining iodine solution protective caps and bowl-shaped bottom shells; the visual detection mechanism is used for detecting whether an iodine solution protective cap is placed in the bowl-shaped bottom shell or not; the upper cover pressing mechanism is used for feeding an upper cover packing material and pressing a semi-finished product; the cutting and collecting mechanism is used for cutting semi-finished products and collecting waste materials; and the storing and conveying mechanism is used for storing and conveying the plastic packaging finished products. The full-automatic packaging process from raw material feeding to finished product output is achieved, the production efficiency is remarkably improved, the manual operation cost is reduced, and meanwhile the continuity of the packaging process is guaranteed.

Description

Technical Field

[0001] The invention relates to the technical field of medical product packaging, and in particular to an iodine liquid protective cap integrated aluminum-plastic packaging production line and method. Background Art

[0002] In the field of precision manufacturing of medical supplies, iodine liquid protective caps are indispensable safety protection components, and their packaging process is directly related to the protection effect and hygiene standards of the product, so they are highly valued by the industry. Compared with existing technical achievements, such as the fully automatic medical bottle cap assembly machine disclosed in Chinese patent CN112959061A, this invention significantly improves the assembly efficiency and cleanliness of medical bottle caps through an integrated feeding mechanism. However, in terms of the specific packaging requirements of iodine liquid protective caps, this solution still has limitations. In view of the bottleneck problems such as insufficient automation level, low efficiency and packaging accuracy that need to be improved in the current iodine liquid protective cap packaging process, as well as the potential risk of iodine liquid drying up during the blowing operation, thereby affecting its protective effectiveness. Summary of the invention

[0003] The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide an iodine liquid protective cap integrated aluminum-plastic packaging production line and method.

[0004] The technical solution adopted by the present invention is as follows: An iodine liquid protective cap integrated aluminum-plastic packaging production line includes a packaging production line, and a feeding assembly mechanism, a visual inspection mechanism, an upper cover pressing mechanism, a cutting and collecting mechanism, and a storage and conveying mechanism that are integrated on the packaging production line, wherein: A feeding assembly mechanism, used for feeding and assembling an iodine liquid protective cap and a bowl-shaped bottom shell, comprises a spiral vibrating material plate, a conveying channel and a pressing device I, wherein: the spiral vibrating material plate vibrates the iodine liquid protective cap and drops it onto the inclined conveying channel, the upper surface of the conveying channel is covered with a transparent acrylic plate to prevent dust from entering and observe the falling position of the iodine liquid protective cap; a falling channel is arranged below the conveying channel; the pressing device I is located below the conveying channel, and is used to press down the bottom shell packaging material to form a bowl-shaped bottom shell, one end of the bottom shell packaging material is connected to the bottom shell feeding roll, and the other end of the bottom shell packaging material is connected to the falling channel, and the iodine liquid protective cap falls from the falling channel into the bowl-shaped bottom shell for assembly; A visual detection mechanism is used to detect whether an iodine liquid protective cap is placed in the bowl-shaped bottom shell, including a camera for shooting toward the bowl-shaped bottom shell, a visual controller and a display. The camera feeds back the collected image to the visual controller, and the visual controller performs position frame selection and calibration on the display using the processed information; The upper cover pressing mechanism is used for pressing the upper cover packaging material with the semi-finished product, and includes a pressing device II, which is arranged above the bowl-shaped bottom shell, and the upper cover packaging material passes between the pressing device II and the bottom shell packaging material. The pressing device II is used to press the upper cover packaging material onto the bottom shell packaging material, so that the iodine liquid protective cap in the bowl-shaped bottom shell is plastic-sealed to form a semi-finished product; one end of the upper cover packaging material is connected to the upper cover feeding roll, and is turned by the guide wheel I so as to pass through the pressing device II; The cutting and collecting mechanism is used for cutting the semi-finished products and collecting the waste materials, and includes a marking and cutting device, which is arranged above the semi-finished products and is used for marking the area where the semi-finished products are located and cutting the periphery of the semi-finished products, so that the semi-finished products are separated from the pressed bottom shell packaging material and the upper cover packaging material to form a plastic-sealed finished product; the remaining bottom shell packaging material and the upper cover packaging material are both waste materials, one end of the waste materials is located below the marking and cutting device, and the other end of the waste materials is collected on the waste collection roll after being turned by the guide wheel II; The storage and conveying mechanism is used for storing and conveying plastic-sealed finished products, including a storage bin. The storage bin is provided with an inclined channel. The inclined channel is arranged in the direction of the plastic-sealed finished products falling from the packaging assembly line. A conveying assembly line is arranged at the bottom of the inclined channel.

[0005] This technical solution integrates multifunctional mechanisms such as feeding, visual inspection, pressing, cutting, collecting, storing and conveying, and realizes a fully automated packaging process from raw material feeding to finished product output, aiming to improve production efficiency, ensure product quality, and reduce manual operations. Specifically, the spiral vibrating material tray uses the vibration principle to make the iodine liquid protective cap vibrate continuously in the tray and move in a specific direction (usually an inclined direction) until it falls off the edge of the tray. This design ensures that the iodine liquid protective cap can be continuously and stably supplied to the conveying channel; the conveying channel is set at an angle, and gravity is used to make the iodine liquid protective cap slide down naturally; the transparent acrylic plate covers the top of the channel, which not only prevents the entry of dust and other impurities, but also allows the operator to visually observe the falling of the protective cap, which is convenient for monitoring and adjustment; the pressing device I presses down the bottom shell packaging material through the hydraulic cylinder to form a bowl-shaped bottom shell; the camera takes real-time images of the bowl-shaped bottom shell and transmits these images to the visual controller; the visual controller has a built-in image processing algorithm that can recognize and determine whether the iodine liquid protective cap is placed in the bottom shell; the position of the protective cap processed by the visual controller and the presence or absence of information are presented to the operator in an intuitive manner through the display, which is convenient for timely detection and handling of abnormal situations; the pressing device II is positioned Above the bowl-shaped bottom shell, the upper cover packaging material is pressed onto the bottom shell packaging material by a hydraulic cylinder to achieve plastic sealing of the iodine liquid protective cap; the guide wheel is used to guide the direction of the upper cover packaging material to ensure that it can accurately pass through the pressing device II and combine with the bottom shell packaging material; the marking and cutting device performs marking and cutting operations above the semi-finished product. Marking is used to identify product information or batch number, etc., and cutting is used to remove excess packaging material to make the finished product neater and more beautiful; the cut waste is guided to the waste collection roll through the guide wheel II to achieve automatic collection of waste; the storage bin is used to temporarily store plastic-sealed finished products, and the inclined channel uses the principle of gravity to make the finished products automatically slide onto the conveying line, reducing the need for manual handling and improving production efficiency; the finished product is transported to the next process or packaging area to achieve a continuous and efficient production process.

[0006] In addition, the iodine liquid protective cap integrated aluminum-plastic packaging production line and method proposed above according to the present invention may also have the following additional technical features: According to one embodiment of the present invention, the falling channel includes an air blowing nozzle, an electromagnetic valve and a reciprocating motion plate. The air blowing nozzle is fixed to the upper surface of the conveying channel by a bracket. A blowing port is provided on the conveying channel at the bottom of the air blowing nozzle. One end of the air blowing nozzle is connected to the cylinder through the electromagnetic valve. By intermittently blowing a high-speed airflow toward the air blowing port, the iodine liquid protective cap stuck in the conveying channel continues to slide downward; a card slot matching the conveying channel is provided on the reciprocating motion plate, and the side of the reciprocating motion plate synchronously drives the card slot to reciprocate through the cylinder.

[0007] This technical solution optimizes the falling channel structure, introduces a blowing nozzle, a solenoid valve and a reciprocating motion plate, and ensures that the iodine liquid protective cap can fall smoothly and stably into the bowl-shaped bottom shell, thereby solving the material jamming problem and improving the continuity and stability of the packaging process.

[0008] According to one embodiment of the present invention, a cylinder is provided at the bottom of the conveying channel, and the cylinder is respectively connected to the fan, the blowing nozzle and the reciprocating motion plate through air paths. The fan provides airflow to the cylinder, and controls the intermittent blowing of the air outlet nozzle through solenoid valves. At the same time, the cylinder drives the card slot to align with the falling channel, and gravity is used to make the iodine liquid protective cap fall into the bowl-shaped bottom shell.

[0009] This technical solution further refines the air flow control through the synergistic effect of the cylinder and the solenoid valve, realizes the air supply from the fan to the cylinder and accurately controls the intermittent blowing of the blowing nozzle and the movement of the reciprocating motion plate, thereby optimizing the falling process of the iodine liquid protective cap and improving packaging efficiency.

[0010] According to one embodiment of the present invention, an inclined drop opening is provided at the bottom of the falling channel, and an arc-shaped groove is opened on the inclined drop opening. The arc-shaped groove is used to cooperate with the brim part of the iodine liquid protection cap to change the falling direction of the iodine liquid protection cap, so that the direction of the iodine liquid protection cap falling to the bowl-shaped bottom shell is consistent.

[0011] This technical solution provides an inclined drop opening and an arc-shaped groove at the bottom of the drop channel to finely adjust the falling direction of the iodine liquid protective cap, ensuring that each protective cap can fall into the bottom shell in the correct posture, thereby improving the accuracy and consistency of packaging.

[0012] According to one embodiment of the present invention, when the slot of the reciprocating plate is aligned with the conveying channel, the iodine liquid protective cap falls into the bowl-shaped bottom shell; when the slot of the reciprocating plate is intertwined with the conveying channel, the iodine liquid protective cap is prevented from falling, and after the bowl-shaped bottom shell is conveyed to the inclined drop port, it is driven by the cylinder.

[0013] This technical solution achieves precise control of the falling of the iodine liquid protective cap by controlling the relative position of the reciprocating motion plate and the conveying channel, avoiding the cap from falling when it is not ready, and ensuring the smooth progress of the packaging process.

[0014] According to one embodiment of the present invention, the transparent acrylic plate is fixed to the edge of the conveying channel by bolts, and the air outlet is a through hole opened on the transparent acrylic plate in an inclined downward direction.

[0015] This technical solution fixes the transparent acrylic plate by bolts and opens the blowing port at an angle, thereby enhancing the dustproof effect and optimizing the blowing effect, and further improving the stability and accuracy of the falling of the iodine liquid protective cap.

[0016] According to one embodiment of the present invention, the packaging assembly line is provided with a bracket that cooperates with the pressing device I, the pressing device II, and the marking and cutting device, and a mold that cooperates with the pressing device I, the pressing device II, and the marking and cutting device is provided under the bracket.

[0017] This technical solution provides stable support and precise positioning for operations such as pressing and cutting by setting brackets and molds that match key devices on the packaging line, thereby ensuring the quality and consistency of the finished packaging products.

[0018] To achieve the above-mentioned purpose, the present invention also provides an iodine liquid protective cap integrated aluminum-plastic packaging production line.

[0019] An iodine liquid protective cap integrated aluminum-plastic packaging production line comprises the following steps: S1. Loading and assembly: The spiral vibrating material plate vibrates and drops the iodine liquid protective cap to the inclined conveying channel, and the pressing device I presses the bottom shell packaging material into a bowl-shaped bottom shell, and the iodine liquid protective cap falls into the bowl-shaped bottom shell through the falling channel to complete the assembly; S2, visual inspection: The camera takes a picture of the iodine liquid protective cap in the bowl-shaped bottom shell, and the visual controller confirms the correct placement of the iodine liquid protective cap through image analysis; S3, upper cover pressing: pressing device II presses the upper cover packaging material and the bottom shell packaging material, so that the iodine liquid protection cap is plastic-sealed in the bowl-shaped bottom shell to form a semi-finished product; S4, cutting and collecting: The marking and cutting device performs marking and cutting in the semi-finished product area, separates the plastic-sealed finished products from the upper and lower packaging materials, and the waste is collected through the waste collection roll; S5, finished product transportation: The plastic-sealed finished products fall into the inclined channel, and are finally stored in the storage bin and processed through the conveying line.

[0020] The technical solution controls the iodine liquid protective cap to fall to the inclined conveying channel through the vibration of the spiral vibrating material disk, and at the same time, the pressing device I presses the bottom shell packaging material to make it bowl-shaped, and then the iodine liquid protective cap falls accurately into the bowl-shaped bottom shell through the falling channel to complete the loading and assembly operations; thereafter, the camera collects the image of the iodine liquid protective cap in the bowl-shaped bottom shell, and the visual controller uses image analysis technology to confirm whether the protective cap has been correctly placed to ensure accuracy; the pressing device II seals and presses the upper cover packaging material and the bottom shell packaging material to form a plastic-sealed semi-finished product containing the iodine liquid protective cap; then, the marking and cutting device performs marking and cutting operations on the semi-finished product, and separates the plastic-sealed finished product from the upper and lower packaging materials, and the waste is centrally processed through the winding device; finally, the plastic-sealed finished product falls to the storage bin along the inclined channel, and is transported to the subsequent processing step through the assembly line to complete the entire integrated packaging process.

[0021] Compared with the prior art, the present invention has the following beneficial effects: (1) By integrating multifunctional mechanisms such as feeding, visual inspection, pressing, cutting, collecting, storing and conveying, a fully automated packaging process from raw material feeding to finished product output is realized, which significantly improves production efficiency, reduces manual operation costs, and ensures the continuity of the packaging process; (2) By optimizing the falling channel structure and the pressing device, we can achieve fine control over the packaging process and further improve the packaging accuracy of the product; (3) The cutting and collecting mechanism automatically collects and rolls up the waste, facilitating subsequent processing or recycling, thereby reducing the pollution of the environment by the waste. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a structural schematic diagram of the packaging line of the present invention.

[0023] Figure 2 It is a structural diagram of a feeding combination mechanism.

[0024] Figure 3 It is a structural schematic diagram of the upper cover pressing mechanism.

[0025] Figure 4 It is a structural diagram of the cutting and collecting mechanism and the storage and conveying mechanism.

[0026] Figure 5 It is a flow diagram of the method of the present invention.

[0027] In the figure: 1. Feeding assembly mechanism; 11. Spiral vibrating material plate; 12. Transparent acrylic board; 13. Conveying channel; 14. Dropping channel; 141. Blowing nozzle; 142. Blowing port; 143. Solenoid valve; 144. Reciprocating motion plate; 145. Inclined drop port; 15. Bottom shell feeding roll; 16. Bottom shell packaging material; 17. Pressing device I; 18. Bowl-shaped bottom shell; 2. Visual inspection mechanism; 3. Upper cover pressing mechanism; 31. Upper cover feeding roll; 32. Guide wheel I; 33. Upper cover packaging material; 34. Pressing device II; 35. Semi-finished product; 4. Cutting and collecting mechanism; 41. Waste collection roll; 42. Guide wheel II; 43. Marking and cutting device; 44. Plastic-sealed finished product; 5. Storage and conveying mechanism; 51. Storage bin; 52. Inclined channel; 53. Conveying assembly line. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] Example 1 like Figures 1 to 4 As shown, this embodiment provides an iodine liquid protective cap integrated aluminum-plastic packaging production line, including a packaging production line, and a feeding assembly mechanism 1, a visual inspection mechanism 2, an upper cover pressing mechanism 3, a cutting and collecting mechanism 4 and a storage and conveying mechanism 5 which are integrated on the packaging production line, wherein: like Figure 2 As shown, a feeding assembly mechanism 1 is used for feeding and assembling an iodine liquid protective cap and a bowl-shaped bottom shell 18, comprising a spiral vibrating material disc 11, a conveying channel 13 and a pressing device I 17, wherein: the spiral vibrating material disc 11 vibrates the iodine liquid protective cap and drops it onto the inclined conveying channel 13, and the upper surface of the conveying channel 13 is covered with a transparent acrylic plate 12 for preventing dust from entering and observing the falling position of the iodine liquid protective cap; a falling channel 14 is provided below the conveying channel 13; the pressing device I 17 is located below the conveying channel 13, and is used to press down the bottom shell packaging material 16 to form a bowl-shaped bottom shell 18, one end of the bottom shell packaging material 16 is connected to the bottom shell feeding roll 15, and the other end of the bottom shell packaging material 16 is connected to the falling channel 14, and the iodine liquid protective cap falls from the falling channel 14 into the bowl-shaped bottom shell 18 for assembly; The visual detection mechanism 2 is used to detect whether an iodine liquid protective cap is placed in the bowl-shaped bottom shell 18, and includes a camera for shooting toward the bowl-shaped bottom shell 18, a visual controller and a display. The camera feeds back the collected image to the visual controller, and the visual controller performs position selection and calibration on the display with the processed information; like Figure 3 As shown, the upper cover pressing mechanism 3 is used for feeding the upper cover packaging material 33 and pressing the semi-finished product 35, including a pressing device II 34, which is arranged above the bowl-shaped bottom shell 18, and the upper cover packaging material 33 passes between the pressing device II 34 and the bottom shell packaging material 16, and the pressing device II 34 is used to press the upper cover packaging material 33 on the bottom shell packaging material 16, so that the iodine liquid protective cap in the bowl-shaped bottom shell 18 is plastic-sealed to form a semi-finished product 35; one end of the upper cover packaging material 33 is connected to the upper cover feeding roll 31, and is turned by the guide wheel I 32 so as to pass through the pressing device II 34; like Figure 4 As shown, the cutting and collecting mechanism 4 is used for cutting the semi-finished product 35 and collecting waste materials, including a marking and cutting device 43, which is arranged above the semi-finished product 35, and is used for marking the area where the semi-finished product 35 is located, and cutting the periphery of the semi-finished product 35, so that the semi-finished product 35 is separated from the pressed bottom shell packaging material 16 and the upper cover packaging material 33, and a plastic-sealed finished product 44 is formed; the remaining bottom shell packaging material 16 and the upper cover packaging material 33 are waste materials, one end of the waste materials is located below the marking and cutting device 43, and the other end of the waste materials is collected on the waste collection roll 41 after being turned by the guide wheel II 42; like Figure 4As shown, the storage and conveying mechanism 5 is used for storing and conveying the plastic-sealed finished products 44, and includes a storage bin 51. The storage bin 51 is provided with an inclined channel 52. The inclined channel 52 is arranged in the direction of the plastic-sealed finished products 44 falling from the packaging line, and a conveying line 53 is arranged at the bottom of the inclined channel 52.

[0030] like Figures 1 to 4 As shown, the technical solution integrates multifunctional mechanisms such as feeding, visual inspection, pressing, cutting, collecting, storing and conveying, and realizes a fully automated packaging process from raw material feeding to finished product output, aiming to improve production efficiency, ensure product quality, and reduce manual operations. Specifically, the spiral vibrating material tray 11 uses the vibration principle to make the iodine liquid protective cap vibrate continuously in the tray and move along a specific direction (usually an inclined direction) until it falls off the edge of the tray. This design ensures that the iodine liquid protective cap can be continuously and stably supplied to the conveying channel 13; the conveying channel 13 is inclined, and gravity is used to make the iodine liquid protective cap slide down naturally; the transparent acrylic plate 12 covers the top of the channel, which not only prevents the entry of dust and other impurities, but also allows the operator to intuitively observe the falling of the protective cap, which is convenient for monitoring and adjustment; the pressing device I17 presses down the bottom shell packaging material 16 through the hydraulic cylinder to form a bowl-shaped bottom shell 18; the camera takes real-time images of the bowl-shaped bottom shell 18 and transmits these images to the visual controller; the visual controller has a built-in image processing algorithm that can identify and determine whether the iodine liquid protective cap is placed in the bottom shell; the position of the protective cap processed by the visual controller and the presence or absence of information are presented to the operator in an intuitive manner through the display, which is convenient for timely detection and handling of abnormal situations; the pressing device II34 is located in the bowl-shaped bottom shell 1 8, the upper cover packaging material 33 is pressed onto the bottom shell packaging material 16 by a hydraulic cylinder to realize the plastic sealing of the iodine liquid protective cap; the guide wheel is used to guide the direction of the upper cover packaging material 33 to ensure that it can accurately pass through the pressing device II 34 and combine with the bottom shell packaging material 16; the marking and cutting device 43 performs marking and cutting operations on the semi-finished product 35, marking is used to identify product information or batch number, etc., and cutting is used to remove excess packaging materials to make the finished product more tidy and beautiful; the cut waste is guided to the waste collection roll 41 through the guide wheel II 42 to realize automatic collection of waste; the storage bin 51 is used to temporarily store the plastic-sealed finished product 44, and the inclined channel 52 uses the principle of gravity to make the finished product automatically slide onto the conveying line 53, reducing the need for manual handling and improving production efficiency; the finished product is transported to the next process or packaging area to realize a continuous and efficient production process.

[0031] In addition, the iodine liquid protective cap integrated aluminum-plastic packaging production line and method proposed above according to the present invention may also have the following additional technical features: According to one embodiment of the present invention, the falling channel 14 includes a blowing nozzle 141, a solenoid valve 143 and a reciprocating plate 144. The blowing nozzle 141 is fixed to the upper surface of the conveying channel 13 by a bracket. A blowing port 142 is provided on the conveying channel 13 at the bottom of the blowing nozzle 141. One end of the blowing nozzle 141 is connected to the cylinder through the solenoid valve 143. By intermittently blowing a high-speed airflow toward the blowing port 142, the iodine liquid protective cap stuck in the conveying channel 13 continues to slide downward; the reciprocating plate 144 is provided with a card slot matching the conveying channel 13, and the side of the reciprocating plate 144 synchronously drives the card slot to reciprocate through the cylinder.

[0032] This technical solution optimizes the structure of the falling channel 14, introduces the blowing nozzle 141, the solenoid valve 143 and the reciprocating motion plate 144, and ensures that the iodine liquid protective cap can fall into the bowl-shaped bottom shell 18 smoothly and stably, thereby solving the material jamming problem and improving the continuity and stability of the packaging process.

[0033] According to one embodiment of the present invention, a cylinder is provided at the bottom of the conveying channel 13, and the cylinder is respectively connected to the fan, the blowing nozzle 141 and the reciprocating motion plate 144 through air paths. The fan provides airflow to the cylinder, and controls the intermittent blowing of the air outlet nozzle through the solenoid valve 143. At the same time, the cylinder drives the card slot to align with the falling channel 14, and gravity is used to make the iodine liquid protective cap fall into the bowl-shaped bottom shell 18.

[0034] This technical solution further refines the air flow control through the synergistic effect of the cylinder and the solenoid valve 143, realizes the air supply from the fan to the cylinder and accurately controls the intermittent blowing of the blowing nozzle 141 and the movement of the reciprocating motion plate 144, thereby optimizing the falling process of the iodine liquid protective cap and improving packaging efficiency.

[0035] According to one embodiment of the present invention, an inclined drop opening 145 is provided at the bottom of the falling channel 14, and an arc-shaped groove is opened on the inclined drop opening 145. The arc-shaped groove is used to cooperate with the brim part of the iodine liquid protection cap to change the falling direction of the iodine liquid protection cap, so that the iodine liquid protection cap falling to the bowl-shaped bottom shell 18 has the same direction.

[0036] The technical solution provides an inclined drop opening 145 and an arc-shaped groove at the bottom of the drop channel 14 to finely adjust the falling direction of the iodine liquid protective cap, ensuring that each protective cap can fall into the bottom shell in a correct posture, thereby improving the accuracy and consistency of packaging.

[0037] According to one embodiment of the present invention, when the slot of the reciprocating plate 144 is aligned with the conveying channel 13, the iodine liquid protective cap falls into the bowl-shaped bottom shell 18; when the slot of the reciprocating plate 144 is intertwined with the conveying channel 13, the iodine liquid protective cap is prevented from falling, and after the bowl-shaped bottom shell 18 is conveyed to the inclined drop port 145, it is driven by the cylinder.

[0038] This technical solution achieves precise control of the falling of the iodine liquid protective cap by controlling the relative position of the reciprocating motion plate 144 and the conveying channel 13, avoiding the falling when it is not ready, and ensuring the smooth progress of the packaging process.

[0039] According to an embodiment of the present invention, the transparent acrylic plate 12 is fixed to the edge of the conveying channel 13 by bolts, and the blowing port 142 is a through hole opened on the transparent acrylic plate 12 in an inclined downward direction.

[0040] The technical solution fixes the transparent acrylic plate 12 by bolts and obliquely opens the blowing port 142, thereby enhancing the dustproof effect and optimizing the blowing effect, and further improving the stability and accuracy of the iodine liquid protection cap falling.

[0041] According to one embodiment of the present invention, the packaging assembly line is provided with a bracket that cooperates with the pressing device I17, the pressing device II34, and the marking and cutting device 43, and a mold that cooperates with the pressing device I17, the pressing device II34, and the marking and cutting device 43 is provided under the bracket.

[0042] This technical solution provides stable support and precise positioning for operations such as pressing and cutting by setting brackets and molds that match key devices on the packaging line, thereby ensuring the quality and consistency of the finished packaging products.

[0043] Example 2 like Figure 5 As shown, this embodiment provides an iodine liquid protective cap integrated aluminum-plastic packaging production line, comprising the following steps: S1, loading and assembly: the spiral vibrating material plate 11 vibrates and drops the iodine liquid protective cap to the inclined conveying channel 13, the pressing device I 17 presses the bottom shell packaging material 16 into a bowl-shaped bottom shell 18, and the iodine liquid protective cap falls into the bowl-shaped bottom shell 18 through the falling channel 14, completing the assembly; S2, visual inspection: the camera takes a picture of the iodine liquid protective cap in the bowl-shaped bottom shell 18, and the visual controller confirms the correct placement of the iodine liquid protective cap through image analysis; S3, upper cover pressing: pressing device II 34 presses the upper cover packaging material 33 and the bottom shell packaging material 16, so that the iodine liquid protection cap is plastic-sealed in the bowl-shaped bottom shell 18 to form a semi-finished product 35; S4, cutting and collecting: the marking and cutting device 43 marks and cuts the semi-finished product 35 area, separates the plastic-sealed finished product 44 from the upper and lower packaging materials, and the waste is collected by the waste collection roll 41; S5, finished product transportation: the plastic-sealed finished product 44 falls to the inclined channel 52, and is finally stored in the storage bin 51 and is subsequently processed through the transportation line 53.

[0044] The present technical solution controls the iodine liquid protective cap to fall to the inclined conveying channel 13 through the vibration of the spiral vibrating material disk 11, and at the same time, the pressing device I 17 presses the bottom shell packaging material 16 to make it bowl-shaped, and then the iodine liquid protective cap falls accurately into the bowl-shaped bottom shell 18 through the falling channel 14, completing the loading and assembly operations; thereafter, the image of the iodine liquid protective cap in the bowl-shaped bottom shell 18 is collected by a camera, and the visual controller uses image analysis technology to confirm whether the protective cap has been correctly placed to ensure accuracy; it seals and presses the upper cover packaging material 33 and the bottom shell packaging material 16 through the pressing device II 34 to form a plastic-sealed semi-finished product 35 containing the iodine liquid protective cap; then, the marking and cutting device 43 performs marking and cutting operations on the semi-finished product 35, and separates the plastic-sealed finished product 44 from the upper and lower packaging materials, and the waste is centrally processed through the winding device; finally, the plastic-sealed finished product 44 falls to the storage bin 51 along the inclined channel 52, and is transported to the subsequent processing process through the assembly line to complete the entire integrated packaging process.

[0045] Although the present invention is described in detail by referring to the accompanying drawings and in combination with the preferred embodiments, the present invention is not limited thereto. Without departing from the spirit and essence of the present invention, a person of ordinary skill in the art may make various equivalent modifications or substitutions to the embodiments of the present invention, and these modifications or substitutions shall be within the scope of the present invention. Any person of ordinary skill in the art may easily think of changes or substitutions within the technical scope disclosed by the present invention, and these shall be within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be subject to the scope of protection of the claims.

Claims

1. An iodine liquid protective cap integrated aluminum-plastic packaging production line, characterized in that: The invention comprises a packaging assembly line, and a feeding assembly mechanism (1), a visual inspection mechanism (2), an upper cover pressing mechanism (3), a cutting and collecting mechanism (4) and a storage and conveying mechanism (5) which are integrally arranged on the packaging assembly line, wherein: The feeding assembly mechanism (1) is used for feeding and assembling an iodine liquid protective cap and a bowl-shaped bottom shell (18), and comprises a spiral vibrating material disc (11), a conveying channel (13) and a pressing device I (17), wherein: the spiral vibrating material disc (11) vibrates the iodine liquid protective cap and drops it onto the inclined conveying channel (13), the upper surface of the conveying channel (13) is covered with a transparent acrylic plate (12) for preventing dust from entering and observing the falling position of the iodine liquid protective cap; a falling channel (14) is arranged below the conveying channel (13); the pressing device I (17) is located below the conveying channel (13) and is used for pressing down a bottom shell packaging material (16) to form a bowl-shaped bottom shell (18), one end of the bottom shell packaging material (16) is connected to a bottom shell feeding roll (15), and the other end of the bottom shell packaging material (16) is connected to the falling channel (14), and the iodine liquid protective cap falls from the falling channel (14) into the bowl-shaped bottom shell (18) for assembly; A visual detection mechanism (2) is used to detect whether an iodine liquid protective cap is placed in the bowl-shaped bottom shell (18), comprising a camera for shooting toward the bowl-shaped bottom shell (18), a visual controller and a display, the camera feeds back the collected image to the visual controller, and the visual controller performs position selection and calibration on the display using the processed information; The upper cover pressing mechanism (3) is used for feeding the upper cover packaging material (33) and pressing the semi-finished product (35), comprising a pressing device II (34), the pressing device II (34) being arranged above the bowl-shaped bottom shell (18), the upper cover packaging material (33) passing through between the pressing device II (34) and the bottom shell packaging material (16), the pressing device II (34) being used for pressing the upper cover packaging material (33) onto the bottom shell packaging material (16), so that the iodine liquid protective cap in the bowl-shaped bottom shell (18) is plastic-sealed to form the semi-finished product (35); one end of the upper cover packaging material (33) is connected to the upper cover feeding roll (31), and is turned by the guide wheel I (32) so as to pass through the pressing device II (34); The cutting and collecting mechanism (4) is used for cutting the semi-finished product (35) and collecting waste materials, and comprises a marking and cutting device (43). The marking and cutting device (43) is arranged above the semi-finished product (35). The marking and cutting device (43) is used for marking the area where the semi-finished product (35) is located and cutting the periphery of the semi-finished product (35), so that the semi-finished product (35) is separated from the pressed bottom shell packaging material (16) and the upper cover packaging material (33), thereby forming a plastic-sealed finished product (44); the remaining bottom shell packaging material (16) and the upper cover packaging material (33) are both waste materials, one end of the waste materials is located below the marking and cutting device (43), and the other end of the waste materials is collected on the waste collection roll (41) after being turned by the guide wheel II (42); The storage and conveying mechanism (5) is used for storing and conveying the plastic-sealed finished products (44), and comprises a storage bin (51). The storage bin (51) is provided with an inclined channel (52). The inclined channel (52) is arranged in the direction of the plastic-sealed finished products (44) dropped from the packaging assembly line. A conveying assembly line (53) is arranged at the bottom of the inclined channel (52).

2. The iodine liquid protective cap integrated aluminum-plastic packaging production line according to claim 1, characterized in that: The falling channel (14) comprises an air blowing nozzle (141), an electromagnetic valve (143) and a reciprocating plate (144); the air blowing nozzle (141) is fixed to the upper surface of the conveying channel (13) by a bracket; an air blowing port (142) is provided on the conveying channel (13) at the bottom of the air blowing nozzle (141); one end of the air blowing nozzle (141) is connected to a cylinder via the electromagnetic valve (143); a high-speed airflow is intermittently blown toward the air blowing port (142) so that the iodine liquid protective cap stuck in the conveying channel (13) continues to slide downward; and a clamping groove matched with the conveying channel (13) is provided on the reciprocating plate (144); the side of the reciprocating plate (144) drives the clamping groove to reciprocate synchronously through the cylinder.

3. The iodine liquid protective cap integrated aluminum-plastic packaging production line as claimed in claim 2, characterized in that: A cylinder is provided at the bottom of the conveying channel (13), and the cylinder is respectively connected to a fan, an air blowing nozzle (141) and a reciprocating motion plate (144) through air paths. The fan provides airflow to the cylinder, and controls the air outlet nozzle to blow intermittently through an electromagnetic valve (143). At the same time, the cylinder drives the card slot to align with the falling channel (14), and gravity is used to make the iodine liquid protection cap fall into the bowl-shaped bottom shell (18).

4. The iodine liquid protective cap integrated aluminum-plastic packaging production line as claimed in claim 3, characterized in that: The bottom of the falling channel (14) is provided with an inclined falling opening (145), and an arc-shaped groove is provided on the inclined falling opening (145). The arc-shaped groove is used to cooperate with the brim part of the iodine liquid protection cap to change the falling direction of the iodine liquid protection cap, so that the iodine liquid protection cap falling to the bowl-shaped bottom shell (18) has the same direction.

5. The iodine liquid protective cap integrated aluminum-plastic packaging production line as claimed in claim 4, characterized in that: When the slot of the reciprocating plate (144) is aligned with the conveying channel (13), the iodine liquid protective cap falls into the bowl-shaped bottom shell (18); when the slot of the reciprocating plate (144) is interlaced with the conveying channel (13), the iodine liquid protective cap is prevented from falling, and after the bowl-shaped bottom shell (18) is conveyed to the inclined drop opening (145), it is driven by the cylinder.

6. The iodine liquid protective cap integrated aluminum-plastic packaging production line according to claim 1, characterized in that: The transparent acrylic plate (12) and the edges of the conveying channel (13) are fixed by bolts, and the air blowing port (142) is a through hole opened on the transparent acrylic plate (12) in an inclined downward direction.

7. The iodine liquid protective cap integrated aluminum-plastic packaging production line according to claim 1, characterized in that: The packaging production line is provided with a bracket matched with the pressing device I (17), the pressing device II (34), and the marking and cutting device (43), and a mold matched with the pressing device I (17), the pressing device II (34), and the marking and cutting device (43) is provided below the bracket.

8. An iodine liquid protective cap integrated aluminum-plastic packaging production line, using the iodine liquid protective cap integrated aluminum-plastic packaging production line as claimed in any one of claims 1 to 7, characterized in that: The steps include: S1, loading and assembly: the spiral vibrating material plate (11) vibrates and drops the iodine liquid protective cap to the inclined conveying channel (13), the pressing device I (17) presses the bottom shell packaging material (16) into a bowl-shaped bottom shell (18), and the iodine liquid protective cap falls into the bowl-shaped bottom shell (18) through the falling channel (14), completing the assembly; S2, visual inspection: the camera takes a picture of the iodine liquid protective cap in the bowl-shaped bottom shell (18), and the visual controller confirms the correct placement of the iodine liquid protective cap through image analysis; S3, upper cover pressing: the pressing device II (34) presses the upper cover packaging material (33) and the bottom shell packaging material (16) together, so that the iodine liquid protection cap is plastic-sealed in the bowl-shaped bottom shell (18), forming a semi-finished product (35); S4, cutting and collecting: the marking and cutting device (43) performs marking and cutting in the semi-finished product (35) area, separates the plastic-sealed finished product (44) from the upper and lower packaging materials, and the waste is collected by the waste collection roll (41); S5, finished product transportation: the plastic-sealed finished product (44) falls to the inclined channel (52), is finally stored in the storage bin (51) and is subsequently processed through the transportation line (53).

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