This invention discloses an integrated device and method for mercury
vapor recovery and
waste gas purification in amalgam
brazing, belonging to the field of
electronic packaging brazing and hazardous gas treatment. The device comprises a
brazing sealing
enclosure, a condensation unit, an
iodine solution absorption unit, a
sulfur absorption unit, a
zinc powder absorption unit, and a
safety monitoring module, connected in series. During brazing, mercury-containing
waste gas is collected by the
enclosure and first enters the condensation unit for pre-cooling and
recovery of liquid mercury; then it enters the
iodine solution absorption unit, where it reacts with
iodine to generate mercuric
iodide precipitate and capture silver dust; next, the residual mercury is fixed as mercuric
sulfide by the
sulfur absorption unit; finally, trace mercury is adsorbed by the
zinc powder absorption unit. The purified
waste gas is monitored in real time by a mercury concentration sensor; if the concentration exceeds the standard, an alarm is triggered and the heating platform is automatically
shut down. This invention achieves a mercury removal rate of over 99.5% through four-stage synergistic purification, with emission concentrations lower than the
national standard of 0.01 mg / m³. 3 It has advantages such as high purification efficiency, safety and reliability, good material compatibility, and convenient maintenance.