Directly-buried pipeline universal bracket and using method thereof

The universal bracket system stabilizes directly buried pipelines by using a receiving seat and support blocks to prevent mutual pushing and leakage, addressing settlement and displacement issues in municipal infrastructure.

CN119103412APending Publication Date: 2024-12-10BAOTOU ENG & RES CORP OF IRON & STEEL IND CHINA METALLURGY CONSTR GROUP BERIS
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Patent Information

Application Number
CN202411297972.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2024-12-10

AI Technical Summary

Technical Problem

Directly buried pipelines in municipal infrastructure often experience settlement or displacement, leading to mutual pushing between adjacent layers, resulting in water and air leakage and engineering accidents due to lack of protective support.

Method used

A universal bracket system comprising a receiving seat, cylindrical column with support notches, positioning and support blocks, and grouting, which supports and stabilizes pipelines at calibrated positions, reducing the risk of mutual pushing and leakage.

Benefits of technology

The bracket system effectively reduces the risk of settlement and displacement of buried pipelines, minimizing water and air leakage, and prevents engineering accidents by providing stable support and fixation.

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Abstract

The invention discloses a universal bracket for directly-buried pipelines and a using method of the universal bracket, and solves the technical problem that the directly-buried pipelines are not supported, so that the directly-buried pipelines are mutually pushed. The device comprises a bearing seat which is used for being buried in a pipeline pit; the bearing column is vertically arranged on the bearing seat; the supporting notches are formed in the bearing columns respectively; the plurality of positioning blocks are arranged and can be clamped into any one of the supporting notches; the number of the supporting blocks is multiple, the supporting blocks can be clamped into any supporting notch, and a supporting arm is horizontally arranged on the side wall of each supporting block; the multiple positioning blocks and the supporting blocks can be stacked and clamped into the corresponding supporting notches, so that the supporting arms are located at the elevation positions of the directly-buried pipelines and used for supporting the directly-buried pipelines at the corresponding layers. According to the invention, the directly-buried pipeline can be supported, the risk of mutual pushing between two adjacent layers of pipelines is reduced, the risks of water leakage and gas leakage of the pipelines are reduced, and engineering quality accidents are avoided.
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Description

Technical Field

[0001] The invention belongs to the technical field of civil engineering, and in particular relates to a universal bracket for directly buried pipelines and a use method thereof. Background Art

[0002] Nowadays, rainwater pipes and sewage pipes in municipal pipelines are often buried at a deep depth, with the maximum burial depth reaching more than 10m. Since rainwater pipes and sewage pipes are generally transported by gravity flow, they will form slopes and height differences within a certain area and range. Gas, heat, water supply, and reclaimed water pipes in municipal pipelines are often pressure-operated pipelines, with a burial depth generally ranging from 1 to 3m, and such direct buried pipes are usually located on the upper layer of rainwater pipes and sewage pipes.

[0003] However, in the planning and design of municipal pipelines, especially at intersections, community municipal pipeline access points and local roads, direct buried pipelines often inevitably have problems of crossing and local parallelism. Due to the lack of protective support between two adjacent direct buried pipelines, when the direct buried pipeline at the upper level sinks or moves after operation, the pipeline at the upper level will push the pipeline below it, causing water leakage, air leakage and other problems in the pipeline, which in turn leads to accidents, which needs to be improved. Summary of the invention

[0004] In order to solve all or part of the above-mentioned problems, the purpose of the present invention is to provide a universal bracket for direct-buried pipes and a method of using the same, which can support the direct-buried pipes, reduce the risk of settlement or displacement of the direct-buried pipes after operation, thereby reducing the risk of mutual pushing between adjacent layers of pipes, and reducing the risk of water leakage and air leakage in the pipes, thereby avoiding engineering quality accidents.

[0005] In a first aspect, the present invention provides a universal bracket for a direct buried pipeline, comprising:

[0006] The receiving seat is used to be buried in the pipeline pit;

[0007] A receiving column, which is cylindrical and vertically arranged on the receiving seat;

[0008] A plurality of support notches are respectively arranged on the receiving column, the plurality of support notches are respectively arranged along the vertical direction, and the plurality of support notches are arranged at equal intervals along the circumference of the receiving column;

[0009] There are multiple positioning blocks, which can be inserted into any of the support notches;

[0010] There are multiple support blocks, which can be inserted into any of the support gaps, and the side walls of each support block are horizontally provided with support arms;

[0011] Among them, multiple positioning blocks and supporting blocks can be stacked and inserted into the corresponding supporting gaps, so that the supporting arm is located at the elevation position of the directly buried pipeline and is used to support the directly buried pipeline at the corresponding layer.

[0012] Optionally, the positioning block includes a dovetail portion and a fan-shaped portion, the fan-shaped portion of the positioning block is close to the edge of the receiving column, the support block has the same outer contour as the dovetail portion of the positioning block, and the inner side wall of the support notch matches the outer contour of the positioning block, so that the positioning block and the support block can be tightly inserted into the support notch.

[0013] Optionally, an arc surface is provided on the fan-shaped portion of the positioning block, and when the positioning block is inserted into the supporting notch, the arc surface is flush with the outer surface of the receiving column.

[0014] Optionally, the support arm is integrally connected to the corresponding support block.

[0015] Optionally, the support arm and the support block have the same thickness.

[0016] Optionally, the gaps between the plurality of positioning blocks and the supporting blocks are grouted respectively to achieve fixation of the plurality of positioning blocks and the supporting blocks.

[0017] Optionally, a mounting groove is provided on the upper surface of the receiving seat, and the bottom of the receiving column is tightly inserted into the mounting groove.

[0018] Optionally, the receiving column and the receiving seat are sealed and fixed by grouting.

[0019] Optionally, the receiving seat includes a truncated pedestal seat and a cylindrical seat, the diameter of the upper surface of the truncated pedestal seat is smaller than the diameter of its lower surface, the diameter of the cylindrical seat is the same as the diameter of the upper surface of the truncated pedestal seat, and the cylindrical seat is integrally formed and connected to the top of the truncated pedestal seat.

[0020] In a second aspect, the present invention provides a method for using a universal bracket for a direct buried pipeline, comprising the following steps:

[0021] S1, a receiving seat is arranged in the pipeline pit, and a receiving column is vertically fixed on the receiving seat;

[0022] S2, calibrate the position on the support column according to the elevation of the direct buried pipeline;

[0023] S3, according to the positional relationship of the direct buried pipeline and the calibrated height of the support column, select a sufficient number of positioning blocks and support blocks, and insert the positioning blocks and support blocks into the corresponding support notches respectively, and ensure that the support arm is located at the calibrated position of the support column;

[0024] S4, grouting the gap between the positioning block and the supporting block;

[0025] S5, installing the direct buried pipeline and making the direct buried pipeline abut against the upper surface of the corresponding support arm;

[0026] S6, fill the pipeline pit.

[0027] It can be seen from the above technical solution that the direct buried pipeline universal bracket and the use method thereof provided by the present invention have the following advantages:

[0028] The device can support the directly buried pipeline, reduce the risk of settlement or displacement of the directly buried pipeline after operation, thereby reducing the risk of mutual pushing between two adjacent layers of pipelines, and reducing the risk of water and air leakage in the pipeline, thereby avoiding engineering quality accidents.

[0029] Other features and advantages of the present invention will be set forth in the description which follows. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] The accompanying drawings are used to provide a further understanding of the technical solution of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the technical solution of the present invention and do not constitute a limitation on the technical solution of the present invention.

[0031] Figure 1 It is a schematic diagram of the overall structure of the universal bracket for direct buried pipelines in an embodiment of the present invention;

[0032] Figure 2 An exploded view of the receiving column and other components in an embodiment of the present invention;

[0033] Figure 3 Schematic diagram of the use state of the universal bracket for direct buried pipelines in an embodiment of the present invention;

[0034] Figure 4 This is a diagram of the use state of the universal bracket for direct buried pipelines in an embodiment of the present invention, showing the state when the direct buried pipelines are arranged in parallel;

[0035] Figure 5 A top view of a universal bracket for direct buried pipelines in an embodiment of the present invention;

[0036] Figure 6 This is a diagram of the use state of the universal bracket for direct buried pipelines in an embodiment of the present invention, showing the state when the direct buried pipelines are cross-arranged;

[0037] Figure 7 It is a top view of the universal bracket for direct buried pipelines in an embodiment of the present invention.

[0038] Description of reference numerals:

[0039] 1. Socket; 11. Round table seat; 12. Cylindrical seat; 2. Socket column; 3. Support notch; 4. Positioning block; 41. Dovetail portion; 42. Fan-shaped portion; 43. Arc surface; 5. Support block; 6. Support arm; 7. Mounting groove. DETAILED DESCRIPTION

[0040] To make the purpose, technical solution and advantages of the present invention more clear, the embodiments of the present invention will be described in detail with reference to the accompanying drawings. It should be noted that the embodiments and features in the embodiments of the present invention can be combined with each other arbitrarily without conflict.

[0041] like Figure 1-Figure 7 An embodiment of the present invention is shown, in which a universal bracket for a direct-buried pipe is disclosed, including a receiving seat 1, on which a cylindrical receiving column 2 is vertically arranged, and the side wall of the receiving column 2 is provided with a plurality of supporting notches 3, and the upper ends of the supporting notches 3 extend to the top surface of the receiving column 2 and are connected to the outside, and the plurality of supporting notches 3 are respectively arranged in the vertical direction, and the plurality of supporting notches 3 are arranged at equal intervals along the circumference of the receiving column 2.

[0042] In one embodiment, Figure 1 , Figure 2 As shown, the direct-buried pipeline universal bracket also includes a plurality of positioning blocks 4 and support blocks 5, and the side walls of each support block 5 are horizontally provided with support arms 6, and the positioning blocks 4 and support blocks 5 can be inserted into any support notch 3, that is, a plurality of positioning blocks 4 and support blocks 5 can be stacked and inserted into the corresponding support notch 3, so that the support arms 6 are located at the elevation position of the direct-buried pipeline and are used to support the direct-buried pipeline at the corresponding layer.

[0043] The direct-buried pipeline universal bracket in this embodiment can support the direct-buried pipeline, reduce the risk of settlement or displacement of the direct-buried pipeline after operation, thereby reducing the risk of mutual pushing between two adjacent layers of pipelines, and reducing the risk of water leakage and air leakage in the pipeline, thereby avoiding engineering quality accidents.

[0044] In this embodiment, if the pipelines are arranged in parallel, multiple support blocks 5 and positioning blocks 4 are located in the same support notch 3; if the pipelines are arranged crosswise, multiple support blocks 5 and positioning blocks 4 are located in two adjacent support notches 3, so that the direct-buried pipeline universal bracket can adapt to parallel or cross-buried direct-buried pipelines. Specific examples are described in detail in the method of using the direct-buried pipeline universal bracket.

[0045] In this embodiment, there are four support notches 3, and the four support notches 3 are arranged at 90° intervals. Of course, in other embodiments, there can be six support notches 3, and the six support notches 3 are arranged at 60° intervals. Other numbers are also possible, which are not listed in detail here.

[0046] In one embodiment, Figure 1 , Figure 2 As shown, the positioning block 4 includes a dovetail portion 41 and a fan-shaped portion 42 integrally formed, and when the positioning block 4 is inserted into the support notch 3, the fan-shaped portion 42 of the positioning block 4 is located at the edge of the receiving column 2. At the same time, the support block 5 has the same outer contour as the dovetail portion 41 of the positioning block 4, and the inner side wall of the support notch 3 matches the outer contour of the positioning block 4, so that the positioning block 4 and the support block 5 can be tightly inserted into the support notch 3.

[0047] Since the outer contours of the positioning block 4 and the support block 5 are composed of multiple surfaces, and the positioning block 4 and the support block 5 can cooperate with the support notch 3, when the positioning block 4 and the support block 5 are inserted into the support notch 3, the horizontal position limitation can be automatically achieved. At the same time, this design can also achieve the support of the support arm 6, that is, the support block 5 is inserted into the support notch 3, and the support block 5 cannot be twisted in the vertical direction, so that the support arm 6 can maintain a horizontal state and has a good supporting effect on the support arm 6.

[0048] In one embodiment, Figure 1 , Figure 2 As shown, a circular arc surface 43 is integrally formed on the fan-shaped portion 42 of the positioning block 4. When the positioning block 4 is inserted into the supporting notch 3, the circular arc surface 43 is flush with the outer surface of the receiving column 2, thereby avoiding the problem of interference between the positioning block 4 and the directly buried pipeline and improving the aesthetics.

[0049] In one embodiment, Figure 1 , Figure 2 As shown, the support arm 6 is integrally connected with the corresponding support block 5 to improve the structural strength between the two, thereby improving the stability of the bracket. At the same time, the thickness of the support arm 6, the support block 5 and the positioning block 4 is the same, so that the staff can easily select the number of positioning blocks 4.

[0050] In one embodiment, Figure 1 , Figure 2 As shown, when multiple positioning blocks 4 and supporting blocks 5 are stacked and inserted into corresponding supporting notches 3 respectively, the gaps between the positioning blocks 4 and the gaps between the positioning blocks 4 and the supporting blocks 5 are grouted respectively, so that the multiple positioning blocks 4 and supporting blocks 5 are connected as a whole to improve the structural stability.

[0051] In one embodiment, Figure 1 , Figure 2 , Figure 3 As shown, a mounting groove 7 is provided on the upper surface of the receiving seat 1, the bottom of the receiving column 2 is tightly inserted into the mounting groove 7, and the receiving column 2 and the receiving seat 1 are sealed and fixed by grouting, that is, grouting is performed in the mounting groove 7 to achieve the connection between the receiving column 2 and the receiving seat 1.

[0052] In one embodiment, Figure 1 , Figure 2 , Figure 3 As shown, the receiving seat 1 includes a truncated pedestal seat 11 and a cylindrical seat 12. The diameter of the upper surface of the truncated pedestal seat 11 is smaller than the diameter of its lower surface. The diameter of the cylindrical seat 12 is the same as the diameter of the upper surface of the truncated pedestal seat 11. The cylindrical seat 12 is integrally formed and connected to the top of the truncated pedestal seat 11 to improve the limiting effect between the receiving seat 1 and the formation and reduce the risk of settlement of the receiving seat 1.

[0053] This embodiment also discloses a method for using the universal bracket for direct buried pipelines, comprising the following steps:

[0054] S1, a receiving groove matching the outer contour of the receiving seat 1 is dug in the pipeline pit, concrete is poured into the receiving groove, and a mounting groove 7 is reserved, and the receiving seat 1 can be formed after the concrete is solidified. Subsequently, the bottom of the receiving column 2 is inserted into the mounting groove 7, and the mounting groove 7 is grouting to achieve the connection and sealing between the receiving column 2 and the receiving seat 1.

[0055] S2. Calibrate the position on the support column according to the elevation of the direct buried pipeline.

[0056] S3, according to the positional relationship of the direct buried pipeline and the calibrated height of the support column, select the correct number of positioning blocks 4 and support blocks 5, and insert the positioning blocks 4 and support blocks 5 into the corresponding support notches 3 respectively, and ensure that the support arm 6 is located at the calibrated position of the support column.

[0057] S4, grouting is performed respectively on the gap between two positioning blocks 4 and the gap between the positioning block 4 and the supporting block 5 to connect the multiple positioning blocks 4 and the supporting block 5 as a whole. Of course, grouting can also be performed on the supporting gap 3 to connect the receiving column 2, the positioning block 4 and the supporting block 5 as a whole.

[0058] S5, installing the direct buried pipeline and making the direct buried pipeline abut against the upper surface of the corresponding support arm 6;

[0059] S6, observe whether the bracket is stable. If the bracket is stable, fill the pipeline foundation pit.

[0060] In order to more clearly illustrate this embodiment, the specific examples are as follows:

[0061] like Figure 4 , Figure 5As shown, if two direct buried pipelines are arranged in parallel, the thickness of the positioning block 4 and the support block 5 are 10 cm respectively, the elevation of the lower direct buried pipeline is 40 cm, and the elevation of the upper direct buried pipeline is 90 cm, that is, the spacing between the two direct buried pipelines is 50 cm, then two support blocks 5 and seven positioning blocks 4 are selected. Three of the positioning blocks 4 are respectively inserted into the corresponding support gaps 3, and then one support block 5 is inserted into the support gap 3. At this time, the position of the support arm 6 is consistent with the elevation of the lower direct buried pipeline. Subsequently, the remaining four positioning blocks 4 are inserted into the support gap 3, and then another support block 5 is inserted into the support gap 3. At this time, the position of the support arm 6 is consistent with the elevation of the upper direct buried pipeline. After the two direct buried pipelines are installed, the two direct buried pipelines are respectively placed on the corresponding support arms 6, that is, the two support arms 6 are used to support the two parallel direct buried pipelines.

[0062] like Figure 6 , Figure 7 As shown, if two directly buried pipelines are cross-set, the thickness of the positioning block 4 and the support block 5 are 10 cm respectively, the elevation of the lower layer of the direct buried pipeline is 40 cm, and the elevation of the upper layer of the direct buried pipeline is 90 cm, that is, the spacing between the two directly buried pipelines is 50 cm, then two support blocks 5 and eleven positioning blocks 4 are selected. Three of the positioning blocks 4 are respectively inserted into the corresponding support gaps 3, and then one support block 5 is inserted into the support gap 3. At this time, the position of the support arm 6 is consistent with the elevation of the lower layer of the direct buried pipeline. Subsequently, the remaining eight positioning blocks 4 are inserted into the support gaps 3 at adjacent positions, and then another support block 5 is inserted into the support gap 3. At this time, the position of the support arm 6 is consistent with the elevation of the upper layer of the direct buried pipeline. After the two directly buried pipelines are installed, the two directly buried pipelines are respectively placed on the corresponding support arms 6, that is, the two support arms 6 are used to support the two cross-set direct buried pipelines respectively.

[0063] Of course, if there are three directly buried pipes, and the three are arranged in parallel, or two adjacent pipes are arranged crosswise, the above method can be used to select a corresponding number of support blocks 5 and positioning blocks 4, and insert the support blocks 5 and positioning blocks 4 into the corresponding support notches 3, and support the directly buried pipes in the corresponding layers through the support arms 6.

[0064] From the above, it can be seen that the direct buried pipeline universal bracket solves the protection problem of crossed pipelines and parallel pipelines. It can effectively isolate the upper pipeline and the lower pipeline at the main cross-node to prevent the upper and lower pipelines from being pushed up and other problems.

[0065] At the same time, this design makes the upper and lower pipelines locally stable at the planned design elevation, preventing the upper pipeline at the intersection from being affected by the upper traffic and causing settlement problems. It can also reduce the settlement problems caused by large burial depth, uneven backfill and insufficient compaction, and achieves local reinforcement for the lower pipeline to prevent settlement of the lower pipeline.

[0066] Not only that, this design adopts prefabricated methods for construction and adjustment, which can effectively deal with problems caused by changes in pipeline slope, on-site adjustments, renovation projects, etc., speed up the construction progress, and minimize the impact on the people during the construction of municipal engineering projects.

[0067] It should be noted that, unless otherwise specified, the technical terms or scientific terms used in the present invention should have the common meanings understood by those skilled in the art to which the present invention belongs.

[0068] In addition, the terms "first", "second", etc. are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. In the description of the present invention, the meaning of "plurality" is more than two, unless otherwise clearly and specifically defined.

[0069] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and specification of the present invention. In particular, as long as there is no structural conflict, the various technical features mentioned in each embodiment can be combined in any way. The present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions that fall within the scope of the claims.

Claims

1. A universal bracket for direct buried pipelines. It is characterized in that include: A receiving seat (1) is used for being buried in a pipeline pit; The receiving column (2) is cylindrical and vertically arranged on the receiving seat (1); A plurality of support notches (3) are respectively arranged on the receiving column (2); the plurality of support notches (3) are respectively arranged in a vertical direction, and the plurality of support notches (3) are arranged at equal intervals along the circumference of the receiving column (2); A plurality of positioning blocks (4) capable of being inserted into any of the supporting notches (3); There are multiple support blocks (5) that can be inserted into any of the support gaps (3), and the side walls of each support block (5) are horizontally provided with support arms (6); Wherein, a plurality of the positioning blocks (4) and the supporting blocks (5) can be stacked and inserted into the corresponding supporting notches (3), so that the supporting arm (6) is located at the elevation position of the directly buried pipeline and is used to support the directly buried pipeline at the corresponding layer.

2. The universal bracket for direct buried pipelines according to claim 1, It is characterized in that The positioning block (4) comprises a dovetail portion (41) and a fan-shaped portion (42); the fan-shaped portion (42) of the positioning block (4) is close to the edge of the receiving column (2); the supporting block (5) has the same outer contour as the dovetail portion (41) of the positioning block (4); and the inner side wall of the supporting notch (3) matches the outer contour of the positioning block (4), so that the positioning block (4) and the supporting block (5) can be tightly inserted into the supporting notch (3).

3. The universal bracket for direct buried pipelines according to claim 2, It is characterized in that The sector (42) of the positioning block (4) is provided with an arc surface (43). When the positioning block (4) is inserted into the supporting notch (3), the arc surface (43) is flush with the outer surface of the receiving column (2).

4. The universal bracket for direct buried pipelines according to claim 1, It is characterized in that The support arm (6) is integrally connected to the corresponding support block (5).

5. The universal bracket for direct buried pipelines according to claim 4, It is characterized in that The support arm (6) has the same thickness as the support block (5).

6. The universal bracket for direct buried pipelines according to claim 1, It is characterized in that The gaps between the plurality of positioning blocks (4) and the supporting blocks (5) are grouted respectively to achieve fixation of the plurality of positioning blocks (4) and the supporting blocks (5).

7. The universal bracket for direct buried pipelines according to claim 1, It is characterized in that The upper surface of the receiving seat (1) is provided with a mounting groove (7), and the bottom of the receiving column (2) is tightly inserted into the mounting groove (7).

8. The universal bracket for direct buried pipelines according to claim 7, It is characterized in that The receiving column (2) and the receiving seat (1) are sealed and fixed by grouting.

9. The universal bracket for direct buried pipelines according to claim 7, It is characterized in that The receiving seat (1) comprises a truncated pedestal seat (11) and a cylindrical seat (12); the diameter of the upper surface of the truncated pedestal seat (11) is smaller than the diameter of the lower surface thereof; the diameter of the cylindrical seat (12) is the same as the diameter of the upper surface of the truncated pedestal seat (11); and the cylindrical seat (12) is integrally formed and connected to the top of the truncated pedestal seat (11).

10. A method for using the universal bracket for direct buried pipelines according to any one of claims 1 to 9, It is characterized in that The steps include: S1, a receiving seat (1) is arranged in the pipeline pit, and a receiving column (2) is vertically fixed on the receiving seat (1); S2, calibrate the position on the support column according to the elevation of the direct buried pipeline; S3, according to the positional relationship of the directly buried pipeline and the calibrated height of the support column, select a suitable number of positioning blocks (4) and support blocks (5), and insert the positioning blocks (4) and support blocks (5) into the corresponding support notches (3) respectively, and ensure that the support arm (6) is located at the calibrated position of the support column; S4, grouting the gap between the positioning block (4) and the supporting block (5); S5, installing the direct buried pipeline and making the direct buried pipeline abut against the upper surface of the corresponding support arm (6); S6, fill the pipeline pit.