Automatic production line of universal panoramic sunroof for automobile top mounting
By designing a multi-motor-driven automotive roof-mounted universal panoramic sunroof automatic production line, using components such as chains, worm gears and conveyor belts, the problems of low automation and accuracy in the existing technology are solved, and efficient material processing and stamping are achieved.
Patent Information
- Application Number
- CN202411426933.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2024-12-13
AI Technical Summary
The existing automotive sunroof production lines lack auxiliary loading and unloading functions during component stamping, resulting in low automation, easy material deviation, low processing accuracy, and inability to meet the usage requirements.
An automatic production line of automobile roof-mounted universal panoramic sunroof was designed, using multiple motors, sprockets, worms, conveyor belts and other components to work together. The chain and worm gear are driven by stepper motors, first motors and second motors, combined with electric telescopic rods and adjusting rods to achieve precise clamping and conveying of materials, and use drive motors and screws to drive rectangular plates and stamping plates for stamping.
It improves the degree of automation, ensures accurate processing of materials and high-precision stamping, meets usage requirements, and improves the automation and accuracy of the production line.
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Figure CN119114732A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of panoramic sunroof production, and in particular to an automatic production line for a universal panoramic sunroof mounted on a car roof. Background Art
[0002] The car sunroof is installed on the roof, which can effectively circulate air in the car and increase the entry of fresh air. At the same time, the car sunroof can also broaden the field of vision and meet the needs of mobile photography and videography. The car sunroof can be roughly divided into: outward sliding type, inner hidden type, inner hidden and outer flipping type, panoramic type and curtain type, etc., and is mainly installed on commercial SUVs, sedans and other models.
[0003] The car sunroof requires a stamping step during the processing. However, the existing production line does not have the function of assisting loading and unloading during the stamping process of the parts, and the materials are prone to shifting during the stamping process, which not only leads to a low degree of automation, but also prone to low processing accuracy, making the processed materials unable to meet the use requirements. For this reason, we propose an automatic production line for a universal panoramic sunroof mounted on the top of a car. Summary of the invention
[0004] In view of the shortcomings of the prior art, the purpose of the present invention is to provide an automatic production line for a universal panoramic sunroof mounted on the roof of a car, which has the advantage of a high degree of automation and solves the problem that the existing production line does not have the function of assisting loading and unloading during the stamping process of components, and the material is easily offset during the stamping process, which not only leads to a low degree of automation, but also easily results in low processing accuracy, making the processed material unable to meet the use requirements.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automatic production line for a universal panoramic sunroof mounted on a car roof, comprising a shell, a first motor is fixedly connected to the front end of the left side of the shell, a driving sprocket is fixedly connected to the output end of the first motor, a chain is meshed on the surface of the driving sprocket, a driven sprocket is meshed on the rear side of the inner surface of the chain, a connecting frame is fixedly connected to the bottom of the driven sprocket, an electric telescopic rod is fixedly connected to one side of the connecting frame, an L-shaped plate is fixedly connected to the bottom of the electric telescopic rod, a box is fixedly connected to one side of the L-shaped plate, a second motor is fixedly connected to the left side of the box, a worm is fixedly connected to the output end of the second motor, a worm wheel is meshed on both sides of the bottom of the worm wheel, a connecting column is fixedly connected to the front side of the worm wheel, an adjusting rod is movably connected to the surface of the connecting column, a connecting rod is fixedly connected to one side of the adjusting rod, and a splint is fixedly connected to one side of the connecting rod.
[0006] Preferably, a fixing frame is provided at the bottom of the shell, a stepping motor is fixedly connected to the left side of the front side of the fixing frame, an active roller is fixedly connected to the output end of the stepping motor, a conveyor belt is sleeved on the surface of the active roller, a driven roller is sleeved on the right side of the inner surface of the conveyor belt, a fixing seat is fixedly connected to the back side of the shell, a driving motor is fixedly connected to the bottom of the fixing seat, a lead screw is fixedly connected to the output end of the driving motor, a rectangular plate is threadedly connected to the surface of the lead screw, a vertical column is fixedly connected to the bottom of the rectangular plate, an adjusting frame is fixedly connected to the bottom of the vertical column, and a stamping plate is fixedly connected to one side of the adjusting frame.
[0007] Preferably, a rectangular rod is slidably connected to the inner cavity of the connecting frame, and the front and back sides of the rectangular rod are fixedly connected to the shell.
[0008] Preferably, the inner cavity of the worm wheel is fixedly connected with a rotating shaft, and the rear side of the rotating shaft is movably connected to the housing via a bearing.
[0009] Preferably, the inner cavity of the connecting rod is slidably connected with a transverse plate, and both sides of the transverse plate are fixedly connected to the box body.
[0010] Preferably, a through hole is opened on one side of the fixing seat, and the inner cavity of the through hole is slidably connected to the vertical column.
[0011] Preferably, a sliding rod is fixedly connected to the right side of the top of the L-shaped plate, and the surface of the sliding rod is slidably connected to the connecting frame.
[0012] Preferably, a support column is fixedly connected to the front side of the bottom of the shell, and one side of the support column is fixedly connected to a fixing frame.
[0013] Preferably, a PLC controller is fixedly connected to one side of the shell, a workbench is fixedly connected to the back side of the fixing frame, and a supporting leg is fixedly connected to the bottom of the workbench.
[0014] Compared with the prior art, the present invention provides an automatic production line for a universal panoramic sunroof mounted on a car roof, which has the following beneficial effects:
[0015] The present invention places the workpiece on the left side of the top of the conveyor belt, and then starts the stepper motor, the stepper motor drives the active roller to rotate, the active roller drives the conveyor belt to rotate, and the material is transported to the processing position, the first motor is started, the active sprocket is driven to rotate by the first motor, the active sprocket drives the chain to rotate, thereby driving the connecting frame to move, the connecting frame drives the electric telescopic rod to move, the electric telescopic rod drives the L-shaped plate to move, the L-shaped plate drives the box to move, thereby making the connecting rod move, the connecting rod drives the splint to move, so that the splint moves to the outside of the material, and then the second motor is started, the worm is driven to rotate by the second motor, the worm drives the worm wheel to rotate, the worm wheel drives the connecting column to rotate, and the connecting column drives The adjusting rod moves, and the adjusting rod drives the connecting rod to move, and the connecting rod drives the clamping plate to move to clamp the material, and then the electric telescopic rod is started to shrink the electric telescopic rod, so that the material can be moved away from the conveyor belt, and then the first motor is started again to move the material to the top of the workbench, and the electric telescopic rod is started again to make the material contact with the top of the workbench, and finally the driving motor is started, and the driving motor drives the screw rod to rotate, the screw rod drives the rectangular plate to move, the rectangular plate drives the vertical column to move, the vertical column drives the adjusting frame to move, and the adjusting frame drives the stamping plate to move, and the material is stamped. After stamping, the material is moved to the top of the conveyor belt, which is convenient for transporting the material to the next workstation through the conveyor belt. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention in the first viewing angle state;
[0017] Figure 2 It is a schematic diagram of the three-dimensional structure of the present invention in a second viewing angle state;
[0018] Figure 3 It is a schematic diagram of the three-dimensional structure of the present invention in the third viewing angle state;
[0019] Figure 4 It is a schematic diagram of a partial three-dimensional structure of the present invention;
[0020] Figure 5 It is a schematic diagram of the side structure of the shell of the present invention in a cutaway state;
[0021] Figure 6 It is a schematic diagram of the cross-sectional structure of the box body of the present invention.
[0022] In the figure: 1. shell; 2. first motor; 3. driving sprocket; 4. chain; 5. driven sprocket; 6. connecting frame; 7. electric telescopic rod; 8. L-shaped plate; 9. box; 10. rectangular rod; 11. second motor; 12. worm; 13. worm wheel; 14. rotating shaft; 15. connecting column; 16. adjusting rod; 17. connecting rod; 18. horizontal plate; 19. clamping plate; 20. fixing seat; 21. driving motor; 22. screw rod; 23. rectangular plate; 24. vertical column; 25. adjusting frame; 26. stamping plate; 27. supporting column; 28. fixing frame; 29. stepping motor; 30. driving roller; 31. conveyor belt; 32. driven roller; 33. workbench; 34. PLC controller. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0024] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.
[0025] Embodiment 1:
[0026] See also Figure 1 , Figure 2 , Figure 3 , Figure 5 and Figure 6As shown, the present invention provides an automatic production line for a universal panoramic sunroof installed on a car roof, comprising a shell 1, a first motor 2 is fixedly connected to the front end of the left side of the shell 1, a driving sprocket 3 is fixedly connected to the output end of the first motor 2, a chain 4 is meshed on the surface of the driving sprocket 3, a driven sprocket 5 is meshed on the rear side of the inner surface of the chain 4, a connecting frame 6 is fixedly connected to the bottom of the driven sprocket 5, an electric telescopic rod 7 is fixedly connected to one side of the connecting frame 6, an L-shaped plate 8 is fixedly connected to the bottom of the electric telescopic rod 7, a box 9 is fixedly connected to one side of the L-shaped plate 8, a second motor 11 is fixedly connected to the left side of the box 9, a worm 12 is fixedly connected to the output end of the second motor 11, a worm wheel 13 is meshed on both sides of the bottom of the worm wheel 12, and a front side of the worm wheel 13 is fixedly connected to the A connecting column 15, the surface of which is movably connected with an adjusting rod 16, one side of which is fixedly connected with a connecting rod 17, one side of which is fixedly connected with a clamping plate 19, the inner cavity of the connecting frame 6 is slidably connected with a rectangular rod 10, the front and back sides of the rectangular rod 10 are both fixedly connected to the shell 1, the inner cavity of the worm gear 13 is fixedly connected with a rotating shaft 14, the rear side of the rotating shaft 14 is movably connected to the box body 9 through a bearing, the inner cavity of the connecting rod 17 is slidably connected with a cross plate 18, both sides of the cross plate 18 are fixedly connected to the box body 9, the right side of the top of the L-shaped plate 8 is fixedly connected with a sliding rod, and the surface of the sliding rod is slidably connected to the connecting frame 6, the front side of the bottom of the shell 1 is fixedly connected with a support column 27, and one side of the support column 27 is fixedly connected to a fixed frame 28.
[0027] The specific function of this technical solution is as follows: after conveying to the processing position, the first motor 2 is started, and the active sprocket 3 is driven to rotate by the first motor 2, and the active sprocket 3 drives the chain 4 to rotate, thereby driving the connecting frame 6 to move, the connecting frame 6 drives the electric telescopic rod 7 to move, the electric telescopic rod 7 drives the L-shaped plate 8 to move, and the L-shaped plate 8 drives the box 9 to move, thereby making the connecting rod 17 move, and the connecting rod 17 drives the clamping plate 19 to move, so that the clamping plate 19 moves to the outside of the material, and then the second motor 11 is started, and the worm 12 is driven to rotate by the second motor 11, and the worm 12 drives the worm wheel 13 to rotate, and the worm wheel 13 drives the connecting column 15 to rotate, and the connecting column 15 drives the adjusting rod 16 to move, and the adjusting rod 16 drives the connecting rod 17 to move, and the connecting rod 17 drives the clamping plate 19 to move, clamping the material, and then starting the electric telescopic rod 7 to make the electric telescopic rod 7 contract, so that the material can be moved away from the conveyor belt 31, and then the first motor 2 is started again to move the material to the top of the workbench 33, and the electric telescopic rod 7 is started again to make the material contact with the top of the workbench 33.
[0028] Embodiment 2:
[0029] Based on the first embodiment, the present invention is as follows Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, a fixing frame 28 is disclosed at the bottom of the shell 1, a stepping motor 29 is fixedly connected to the left side of the front of the fixing frame 28, an active roller 30 is fixedly connected to the output end of the stepping motor 29, a conveyor belt 31 is sleeved on the surface of the active roller 30, and a driven roller 32 is sleeved on the right side of the inner surface of the conveyor belt 31, a fixing seat 20 is fixedly connected to the back of the shell 1, a driving motor 21 is fixedly connected to the bottom of the fixing seat 20, a screw rod 22 is fixedly connected to the output end of the driving motor 21, a rectangular plate 23 is threadedly connected to the surface of the screw rod 22, a vertical column 24 is fixedly connected to the bottom of the rectangular plate 23, an adjusting frame 25 is fixedly connected to the bottom of the vertical column 24, a stamping plate 26 is fixedly connected to one side of the adjusting frame 25, a through hole is opened on one side of the fixing seat 20, and the inner cavity of the through hole is slidably connected to the vertical column 24, a PLC controller 34 is fixedly connected to one side of the shell 1, a workbench 33 is fixedly connected to the back of the fixing frame 28, and a supporting leg is fixedly connected to the bottom of the workbench 33.
[0030] The specific function of this technical solution is as follows: the workpiece is placed on the left side of the top of the conveyor belt 31, and then the stepper motor 29 is started. The stepper motor 29 drives the active roller 30 to rotate, and the active roller 30 drives the conveyor belt 31 to rotate to transport the material. The drive motor 21 is started, and the drive motor 21 drives the screw rod 22 to rotate, and the screw rod 22 drives the rectangular plate 23 to move, and the rectangular plate 23 drives the vertical column 24 to move, and the vertical column 24 drives the adjusting frame 25 to move, and the adjusting frame 25 drives the stamping plate 26 to move, and the material is stamped. After stamping, the material is moved to the top of the conveyor belt 31, so that the material can be conveniently transported to the next workstation through the conveyor belt 31.
[0031] Working principle: place the workpiece on the left side of the top of the conveyor belt 31, and then start the stepper motor 29, the stepper motor 29 drives the active roller 30 to rotate, the active roller 30 drives the conveyor belt 31 to rotate, and the material is transported to the processing position, and then the first motor 2 is started, and the active sprocket 3 is driven to rotate by the first motor 2, and the active sprocket 3 drives the chain 4 to rotate, thereby driving the connecting frame 6 to move, the connecting frame 6 drives the electric telescopic rod 7 to move, the electric telescopic rod 7 drives the L-shaped plate 8 to move, and the L-shaped plate 8 drives the box 9 to move, thereby making the connecting rod 17 move, and the connecting rod 17 drives the splint 19 to move, so that the splint 19 moves to the outside of the material, and then the second motor 11 is started, and the worm 12 is driven to rotate by the second motor 11, and the worm 12 drives the worm wheel 13 to rotate, and the worm wheel 13 drives the connecting column 15 to rotate, and the connecting column 15 The adjusting rod 16 is driven to move, and the adjusting rod 16 drives the connecting rod 17 to move, and the connecting rod 17 drives the clamping plate 19 to move to clamp the material, and then the electric telescopic rod 7 is started to make the electric telescopic rod 7 contract, so that the material can be moved away from the conveyor belt 31, and then the first motor 2 is started again to move the material to the top of the workbench 33, and the electric telescopic rod 7 is started again to make the material contact with the top of the workbench 33, and finally the driving motor 21 is started, and the driving motor 21 drives the screw rod 22 to rotate, the screw rod 22 drives the rectangular plate 23 to move, the rectangular plate 23 drives the vertical column 24 to move, the vertical column 24 drives the adjusting frame 25 to move, and the adjusting frame 25 drives the stamping plate 26 to move, and the material is stamped. After stamping, the material is moved to the top of the conveyor belt 31, so that the material can be transported to the next workstation through the conveyor belt 31.
[0032] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values (e.g., temperature, pressure, etc.), installation arrangement, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present invention. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other replacements, modifications, changes and omissions can be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the invention is not limited to a specific embodiment, but extends to numerous modifications still falling within the scope of the appended claims.
[0033] Additionally, in order to provide a concise description of exemplary embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.
[0034] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention, rather than to limit the scope of protection of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the present invention.
Claims
1. An automatic production line for a universal panoramic sunroof mounted on a car roof, comprising a housing (1), characterized in that: The front end of the left side of the housing (1) is fixedly connected to a first motor (2), the output end of the first motor (2) is fixedly connected to a driving sprocket (3), the surface of the driving sprocket (3) is meshed with a chain (4), the rear side of the inner surface of the chain (4) is meshed with a driven sprocket (5), the bottom of the driven sprocket (5) is fixedly connected to a connecting frame (6), one side of the connecting frame (6) is fixedly connected to an electric telescopic rod (7), the bottom of the electric telescopic rod (7) is fixedly connected to an L-shaped plate (8), one side of the L-shaped plate (8) is fixedly connected to the electric telescopic rod (7), and the bottom of the electric telescopic rod (7) is fixedly connected to an L-shaped plate (8). A box body (9) is fixedly connected to the box body (9), a second motor (11) is fixedly connected to the left side of the box body (9), a worm (12) is fixedly connected to the output end of the second motor (11), both sides of the bottom of the worm (12) are meshed with worm wheels (13), a connecting column (15) is fixedly connected to the front side of the worm wheel (13), an adjusting rod (16) is movably connected to the surface of the connecting column (15), one side of the adjusting rod (16) is fixedly connected to a connecting rod (17), and one side of the connecting rod (17) is fixedly connected to a clamping plate (19).
2. The automatic production line for a universal panoramic sunroof mounted on a car roof according to claim 1 is characterized by: A fixing frame (28) is provided at the bottom of the shell (1), a stepping motor (29) is fixedly connected to the left side of the front of the fixing frame (28), an active roller (30) is fixedly connected to the output end of the stepping motor (29), a conveyor belt (31) is sleeved on the surface of the active roller (30), and a driven roller (32) is sleeved on the right side of the inner surface of the conveyor belt (31), a fixing seat (20) is fixedly connected to the back of the shell (1), a driving motor (21) is fixedly connected to the bottom of the fixing seat (20), a screw rod (22) is fixedly connected to the output end of the driving motor (21), a rectangular plate (23) is threadedly connected to the surface of the screw rod (22), a vertical column (24) is fixedly connected to the bottom of the rectangular plate (23), an adjusting frame (25) is fixedly connected to the bottom of the vertical column (24), and a stamping plate (26) is fixedly connected to one side of the adjusting frame (25).
3. The automatic production line for a universal panoramic sunroof mounted on a car roof according to claim 1 is characterized by: The inner cavity of the connecting frame (6) is slidably connected to a rectangular rod (10), and the front and back sides of the rectangular rod (10) are fixedly connected to the housing (1).
4. The automatic production line for a universal panoramic sunroof mounted on a car roof according to claim 1 is characterized by: The inner cavity of the worm wheel (13) is fixedly connected to a rotating shaft (14), and the rear side of the rotating shaft (14) is movably connected to the housing (9) via a bearing.
5. The automatic production line for a universal panoramic sunroof mounted on a car roof according to claim 1 is characterized by: The inner cavity of the connecting rod (17) is slidably connected to a transverse plate (18), and both sides of the transverse plate (18) are fixedly connected to the box body (9).
6. The automatic production line for universal panoramic sunroof installed on automobile roof according to claim 2 is characterized by: A through hole is provided on one side of the fixing seat (20), and the inner cavity of the through hole is slidably connected to the vertical column (24).
7. The automatic production line for universal panoramic sunroof installed on automobile roof according to claim 1 is characterized by: A sliding rod is fixedly connected to the right side of the top of the L-shaped plate (8), and the surface of the sliding rod is slidably connected to the connecting frame (6).
8. The automatic production line for universal panoramic sunroof installed on automobile roof according to claim 1 is characterized by: A support column (27) is fixedly connected to the front side of the bottom of the housing (1), and one side of the support column (27) is fixedly connected to a fixing frame (28).
9. The automatic production line for universal panoramic sunroof installed on automobile roof according to claim 2 is characterized by: A PLC controller (34) is fixedly connected to one side of the housing (1), a workbench (33) is fixedly connected to the back of the fixed frame (28), and a supporting leg is fixedly connected to the bottom of the workbench (33).
Citation Information
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