A U-shaped hydraulic aqueduct inner mold automatic demoulding structure
By designing the automatic mold removal structure of the U-shaped water conservancy aqueduct internal mold, using technical means such as slip installation components and central quick disassembly, the problems of traditional manual mold removal efficiency and mold deformation are solved, and rapid and safe automatic mold removal is achieved, extending the service life of the equipment.
Patent Information
- Application Number
- CN202411622265.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2044-11-14
AI Technical Summary
The internal molds of the existing U-shaped water conservancy aqueduct are easily deformed due to external forces after long use, resulting in difficulty in disassembly. The traditional manual mold removal efficiency is low, time-consuming, and increase production costs.
A U-shaped water conservancy aqueduct internal mold automatic mold removal structure is designed, including aqueduct internal mold assembly, slip installation assembly, bottom support assembly and lateral components. Technical means such as slip installation components and middle quick disassembly are used to realize automatic mold removal.
It realizes fast and effective batch mold removal operations, improves mold removal efficiency, reduces errors and safety risks of manual operation, reduces equipment damage risks, extends the service life of the equipment, and provides pressing repair and shock absorption functions in the case of lateral mold deformation.
Smart Images

Figure CN119145310B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aqueduct concrete formwork removal, and in particular provides an automatic formwork removal structure for an inner form of a U-shaped hydraulic aqueduct. Background Art
[0002] U-shaped hydraulic aqueduct is a hydraulic engineering structure made of concrete structure, usually used to divert or drain water between rivers, channels or other water bodies, divert water from one place to another, or control the direction and flow of water flow. It has the function of reducing the resistance of water flow, improving the stability of water flow, and also reducing the impact of water flow on the structure. In hydraulic engineering, U-shaped hydraulic aqueduct is widely used in various water diversion, drainage and irrigation projects.
[0003] The existing U-shaped hydraulic aqueduct inner mold is easily affected by external forces due to long-term use and the need to withstand concrete pouring pressure, which causes the mold to deform, resulting in difficulty in disassembly and requires additional manpower and time. At the same time, due to the large structural scale of the U-shaped hydraulic aqueduct, the inner mold of the U-shaped hydraulic aqueduct is usually dismantled manually, and the inner mold cannot be quickly dismantled in batches, especially on the side of the inner mold, where concrete stress is concentrated, resulting in a high probability of mold deformation, and the fixed installation height is high, which further increases the difficulty of manual disassembly and assembly, requires a large amount of human resources, and has low production efficiency, resulting in increased production costs. Summary of the invention
[0004] Based on this, it is necessary to provide an automatic demoulding structure for the inner mold of a U-shaped hydraulic aqueduct to solve at least one technical problem in the background technology.
[0005] The invention discloses an automatic demoulding structure for an inner mold of a U-shaped hydraulic aqueduct, comprising an inner mold assembly of an aqueduct, a sliding installation assembly, a bottom support assembly and two lateral assemblies. The inner mold assembly of the aqueduct comprises a plurality of U-shaped inner molds, and the plurality of U-shaped inner molds are connected to each other along the inner sides of the length direction. Each U-shaped inner mold comprises two lateral mold bodies and an arc-shaped bottom mold. The bottom ends of the two lateral mold bodies are respectively installed at the two ends of the top of the arc-shaped bottom mold. The inner side of each lateral mold body is concavely provided with a plurality of installation grooves along the height direction, and the inner side of the installation groove located in the middle of the lateral mold body is concavely provided with a fixed card groove. The sliding installation assembly comprises two Lifting slide rails, sliding mounting components and two lateral frame components, the tops of the two lifting slide rails are fixedly mounted on the bottom of the lifting equipment, the two sides of the top of the sliding mounting components are slidably mounted on the bottoms of the two lifting slide rails, the inner sides of the two lateral frame components are respectively installed on both sides of the sliding mounting components, the bottom end of the bottom support component is clamped and installed on the top of the arc-shaped bottom mold, the top of the bottom support component is installed on the bottom of the sliding mounting component, the inner sides of the two lateral components are respectively installed on the outer sides of the two lateral frame components, and the outer sides of the two lateral components are respectively installed on the inner sides of the two lateral mold bodies.
[0006] As a further improvement of the present invention, the sliding mounting element includes two top sliding mounting boxes and a sliding mounting frame, a plurality of vertical sliding columns are protruding from the middle of the top surface of each top sliding mounting box along the length direction, the tops of the plurality of vertical sliding columns are slidably mounted on the bottom of the lifting slide rail, driving pulleys are protruding upward at both ends of the top sliding mounting box, the top of the driving pulley is slidably mounted on the bottom of the lifting slide rail, the top two sides of the sliding mounting frame are respectively installed on the bottom of the two top sliding mounting boxes, each lateral frame element includes three lateral mounting bars, the inner sides of the three lateral mounting bars are respectively installed on the side walls of the sliding mounting frame at intervals along the height direction, and the length direction of the lateral mounting bars is parallel to the length direction of the sliding mounting frame.
[0007] As a further improvement of the present invention, the bottom support assembly includes a bottom mounting frame and multiple bottom pressing cylinders. The top of the bottom mounting frame is installed on the bottom of the sliding mounting frame. The tops of the multiple bottom pressing cylinders are installed in an array at the bottom of the bottom mounting frame. The bottoms of the multiple bottom pressing cylinders are respectively clamped on the tops of multiple arc-shaped bottom molds.
[0008] As a further improvement of the present invention, each lateral assembly includes multiple middle quick release devices and two end disassembly elements. The inner ends of the multiple middle quick release devices are respectively installed on the outer sides of the lateral mounting strips located in the middle of the sliding mounting frame along the length direction. The outer ends of the multiple middle quick release devices are respectively clamped in the mounting grooves located in the middle of the multiple lateral mold bodies. The inner sides of the two end disassembly elements are respectively rotatably installed on the lateral mounting strips located at the top of the sliding mounting frame and the lateral mounting strips located at the bottom of the sliding mounting frame.
[0009] As a further improvement of the present invention, each end disassembly element includes multiple end disassembly cylinders, the inner ends of the multiple end disassembly cylinders are respectively rotatably installed on the outside of the lateral mounting strips along the length direction, and the outer sides of the multiple end disassembly cylinders are respectively clamped in the mounting grooves at the top or bottom of the multiple lateral mold bodies.
[0010] As a further improvement of the present invention, each middle quick-release device includes a middle quick-release frame, a mold removal driving element, a connecting and fitting element and an airbag reinforcement element. A connecting turntable is convexly provided at both ends of the top surface of the middle quick-release frame. A rotating connecting table is arranged on the top of the connecting turntable through a torsion spring. The top of the rotating connecting table is installed in the lateral mounting strip. A driving mounting table is arranged at one end of the top of the middle quick-release frame. A driving mounting cavity is concavely provided in the middle of the top surface of the middle quick-release frame. An active driving shaft and a driven connecting shaft are respectively arranged at both ends of the middle of the driving mounting cavity. The driven connecting shaft is arranged adjacent to one end of the driving mounting table. Two vertical sliding rods are also respectively provided at both ends of the middle quick-release frame. The mold removal driving element is installed in the driving mounting table and the driving mounting cavity. The top of the connecting and fitting element is installed at the bottom of the mold removal driving element. The airbag reinforcement element is installed in the connecting and fitting element.
[0011] As a further improvement of the present invention, the mold removal driving element includes a driving cylinder, an active driving rotating rod, a driven rotating rod, two first connecting rotating shafts and a driving mounting plate. One end of the driving cylinder is rotatably installed in the driving mounting platform, the middle part of the active driving rotating rod is rotatably installed in the active driving rotating shaft, the output shaft of the driving cylinder is rotatably connected to the top end of the active driving rotating rod, the top end of the driven rotating rod is rotatably installed in the driven connecting rotating shaft, the top ends of the two first connecting rotating shafts are rotatably installed in the driven rotating rod and the bottom ends of the active driving rotating rod respectively, sliding mounting holes are respectively recessed at the four corners of the top surface of the driving mounting plate, the four sliding mounting holes are respectively slidably installed in the four vertical sliding rods, a mounting vertical plate is convexly provided on the top of the driving mounting plate, and the bottom ends of the two first connecting rotating shafts are rotatably installed at both ends of the mounting vertical plate.
[0012] As a further improvement of the present invention, the connecting fitting element includes a connecting vertical plate, an L-shaped connecting plate, a driven horizontal plate, a plurality of fitting connecting plates and a clamping plate. The top of the connecting vertical plate is installed on the inner side of the top surface of the driving mounting plate, a vertical sliding horizontal groove is recessed in the middle of the outer side of the connecting vertical plate, the inner top of the L-shaped connecting plate is installed on the outer bottom of the connecting vertical plate, the inner side of the top surface of the driven horizontal plate is installed on the bottom surface of the L-shaped connecting plate, a preset sliding groove is recessed on the outer side of the top surface of the driven horizontal plate, the top surfaces of the plurality of fitting connecting plates are respectively installed on the inner side of the bottom surface of the driven horizontal plate along the length direction, the inner side of the top surface of the clamping plate is installed on the bottom of the plurality of fitting connecting plates, and the length direction of the clamping plate is the same as the length direction of the driven horizontal plate.
[0013] As a further improvement of the present invention, a plurality of buckle grooves are recessed along the length direction in the middle part of the top surface of the clamping plate, and the buckle grooves are arranged between the two fitting connecting plates, a disassembly buckle is slidably arranged in the buckle groove, a mounting cross bar is convexly arranged in the middle part of the inner side of the disassembly buckle, a plurality of springs are arranged on the top surface of the mounting cross bar along the length direction, the tops of the plurality of springs are connected to the bottom surface of the clamping plate, an arc-shaped supporting block is convexly arranged on the top of the disassembly buckle, and the arc-shaped supporting block is convexly arranged on the top surface of the clamping plate.
[0014] As a further improvement of the present invention, the airbag reinforcement element includes a sliding bar, a reinforcement mounting plate, a plurality of shock absorbers, a plurality of reinforcement cylinders and a reinforcement airbag, the sliding bar is slidably mounted in the vertical sliding groove, the inner side of the reinforcement mounting plate is mounted on the outer bottom of the sliding bar, the bottoms of the plurality of shock absorbers are respectively mounted on the top of the reinforcement mounting plate along the length direction, the tops of the plurality of shock absorbers are respectively mounted on the outer side of the bottom surface of the drive mounting plate, the bottoms of the plurality of reinforcement cylinders are respectively mounted on the top of the reinforcement mounting plate along the length direction, and the tops of the plurality of reinforcement cylinders are respectively mounted on the drive mounting plate. On the outside of the bottom surface, the top of the reinforced airbag is installed on the bottom of the reinforced mounting plate, and the reinforced airbag is in an inverted "L" shape. The outside and bottom of the reinforced airbag are formed with hard surfaces. The middle part of the reinforced airbag is slidably set in a preset slide groove, and the bottom of the reinforced airbag is located between the driven cross plate and the clamping plate. A plurality of elastic arc-shaped pieces are protruding from the bottom surface of the reinforced airbag along the length direction, and the plurality of elastic arc-shaped pieces are respectively arranged opposite to a plurality of buckle slide grooves. One end of the bottom surface of the elastic arc-shaped piece abuts against the inner side of the top surface of the clamping plate, and the middle part of the bottom surface of the elastic arc-shaped piece abuts against the top surface of the arc-shaped abutting block.
[0015] The beneficial effects of the present invention are as follows:
[0016] 1. The present invention can quickly and effectively complete batch demolding operations. Compared with the traditional manual demolding method, it significantly improves the demolding efficiency and reduces the errors and safety risks that may be caused by manual operation. At the same time, it can reduce the impact on the mold and equipment, reduce the risk of equipment damage due to improper operation, and extend the service life of the equipment.
[0017] 2. The present invention can press fit the installation groove to repair the shape of the installation groove when the lateral mold body is deformed, so that the clamping plate can smoothly enter and realign, and provide additional support for the clamping plate to ensure that the clamping plate can remain stable when entering the installation groove, reducing the problem of alignment for clamping and fixing due to deformation, and providing effective shock absorption in the process to prevent its vibration from causing damage to the equipment, or even causing movement during the clamping process, resulting in the inability to complete effective clamping and fixing, thereby ensuring the smooth progress of the demolding process. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a three-dimensional schematic diagram of an embodiment of the present invention.
[0019] Figure 2 It is a three-dimensional schematic diagram of the inner mold assembly of the aqueduct in one embodiment of the present invention.
[0020] Figure 3 It is a three-dimensional schematic diagram of a sliding mounting assembly and a bottom mounting frame in one embodiment of the present invention.
[0021] Figure 4 It is a three-dimensional schematic diagram of a middle quick release device in one embodiment of the present invention.
[0022] Figure 5 FIG. 1 is an internal schematic diagram of a middle quick release device in an embodiment of the present invention.
[0023] Figure 6 FIG. 1 is an internal schematic diagram of a middle quick release device in another embodiment of the present invention.
[0024] Figure 7 for Figure 6 Enlarged view of point A in the middle.
[0025] In the figure:
[0026] 10. Aqueduct inner mold assembly; 11. U-shaped inner mold; 12. Lateral mold body; 13. Arc bottom mold; 14. Mounting groove; 20. Sliding installation assembly; 21. Lifting slide rail; 22. Sliding installation element; 221. Top sliding installation box; 222. Sliding installation frame; 223. Vertical sliding column; 224. Driving pulley; 23. Lateral frame element; 231. Lateral mounting strip; 30. Bottom support assembly; 31. Bottom mounting frame; 32. Bottom top pressure cylinder; 40. Lateral assembly; 41. End disassembly element; 411. End disassembly cylinder; 50. Middle quick release; 51. Middle quick release frame; 511. Connecting turntable; 512. Rotating connecting table; 513. Driving mounting table; 514. Driving mounting cavity; 515. Active driving shaft; 516. Driven connecting shaft; 517 , vertical slide bar; 52, demoulding drive element; 521, driving cylinder; 522, active driving rotating rod; 523, driven rotating rod; 524, first connecting shaft; 525, driving mounting plate; 526, mounting vertical plate; 527, sliding mounting hole; 53, connecting fitting element; 531, connecting vertical plate; 532, L-shaped connecting plate; 533, fitting connecting plate; 530, driven horizontal plate; 534, clamping plate; 535, vertical sliding horizontal groove; 536, preset sliding groove; 537, buckle sliding groove; 538, disassembly buckle; 539, installing horizontal bar; 551, spring; 552, arc-shaped supporting block; 54, airbag reinforcement element; 541, sliding horizontal bar; 542, reinforcement mounting plate; 543, shock absorber; 544, reinforcement cylinder; 545, reinforcement airbag; 546, elastic arc-shaped sheet. DETAILED DESCRIPTION
[0027] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. The preferred embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thoroughly understood.
[0028] In the description of the present invention, it should be noted that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.
[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which the present invention belongs. The terms used herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.
[0030] See also Figures 1 to 7 A U-shaped hydraulic aqueduct inner mold automatic demolding structure includes an aqueduct inner mold assembly 10, a sliding installation assembly 20, a bottom support assembly 30 and two lateral assemblies 40. The aqueduct inner mold assembly 10 includes a plurality of U-shaped inner molds 11, and the plurality of U-shaped inner molds 11 are connected to each other along the inner side of the length direction. Each U-shaped inner mold 11 includes two lateral mold bodies 12 and an arc-shaped bottom mold 13. The bottom ends of the two lateral mold bodies 12 are respectively installed at the two ends of the top of the arc-shaped bottom mold 13. The inner side of each lateral mold body 12 is concavely provided with a plurality of mounting grooves 14 along the height direction, and the inner side of the mounting groove 14 located in the middle of the lateral mold body 12 is concavely provided with a fixed card groove. The sliding installation assembly 20 includes two The two lifting slide rails 21 are fixedly mounted on the bottom of the lifting equipment, the two sides of the top of the sliding mounting element 22 are slidably mounted on the bottom of the two lifting slide rails 21, the inner sides of the two lateral frame elements 23 are respectively mounted on the two sides of the sliding mounting element 22, the bottom end of the bottom support component 30 is clamped and mounted on the top of the arc-shaped bottom mold 13, the top of the bottom support component 30 is mounted on the bottom of the sliding mounting element 22, the inner sides of the two lateral components 40 are respectively mounted on the outer sides of the two lateral frame elements 23, and the outer sides of the two lateral components 40 are respectively mounted on the inner sides of the two lateral mold bodies 12.
[0031] The sliding mounting element 22 includes two top sliding mounting boxes 221 and a sliding mounting frame 222. A plurality of vertical sliding columns 223 are protruded from the middle of the top surface of each top sliding mounting box 221 along the length direction. The tops of the plurality of vertical sliding columns 223 are slidably mounted on the bottom of the lifting slide rail 21. Driving pulleys 224 are protruded upward at both ends of the top sliding mounting box 221. The top of the driving pulley 224 is slidably mounted on the bottom of the lifting slide rail 21. The two sides of the top of the sliding mounting frame 222 are respectively installed on the bottom of the two top sliding mounting boxes 221. Each lateral frame element 23 includes three lateral mounting bars 231. The inner sides of the three lateral mounting bars 231 are respectively installed on the side walls of the sliding mounting frame 222 at intervals along the height direction, and the length direction of the lateral mounting bars 231 is arranged parallel to the length direction of the sliding mounting frame 222.
[0032] The bottom support assembly 30 includes a bottom mounting frame 31 and multiple bottom pressing cylinders 32. The top of the bottom mounting frame 31 is installed on the bottom of the sliding mounting frame 222. The tops of the multiple bottom pressing cylinders 32 are installed in an array at the bottom of the bottom mounting frame 31. The bottoms of the multiple bottom pressing cylinders 32 are respectively clamped on the tops of multiple arc-shaped bottom molds 13.
[0033] Each lateral assembly 40 includes a plurality of middle quick release devices 50 and two end disassembly elements 41. The inner ends of the plurality of middle quick release devices 50 are respectively installed along the length direction on the outer side of the lateral mounting strip 231 located in the middle of the sliding mounting frame 222. The outer ends of the plurality of middle quick release devices 50 are respectively clamped in the mounting grooves 14 located in the middle of the plurality of lateral mold bodies 12. The inner sides of the two end disassembly elements 41 are respectively rotatably installed on the lateral mounting strip 231 located at the top of the sliding mounting frame 222 and the lateral mounting strip 231 located at the bottom of the sliding mounting frame 222.
[0034] Each end disassembly element 41 includes multiple end disassembly cylinders 411, the inner ends of the multiple end disassembly cylinders 411 are respectively rotatably installed on the outside of the lateral mounting strip 231 along the length direction, and the outer sides of the multiple end disassembly cylinders 411 are respectively clamped in the mounting grooves 14 at the top or bottom of the multiple lateral mold bodies 12.
[0035] Each middle quick release device 50 includes a middle quick release frame 51, a demoulding driving element 52, a connecting and fitting element 53 and an airbag reinforcement element 54. The two ends of the top surface of the middle quick release frame 51 are respectively provided with connecting turntables 511. The top of the connecting turntable 511 is provided with a rotating connecting platform 512 which is rotated by a torsion spring. The top of the rotating connecting platform 512 is installed in the lateral installation strip 231. One end of the top of the middle quick release frame 51 is provided with a driving installation platform 513. The middle of the top surface of the middle quick release frame 51 is concavely provided with a driving installation cavity 513. 14. An active driving shaft 515 and a driven connecting shaft 516 are respectively arranged at both ends of the middle part of the driving installation cavity 514. The driven connecting shaft 516 is arranged adjacent to one end of the driving installation platform 513. Two vertical sliding rods 517 are also respectively arranged at both ends of the middle quick-release frame 51. The demolding driving element 52 is installed in the driving installation platform 513 and the driving installation cavity 514. The top of the connecting fitting element 53 is installed at the bottom of the demolding driving element 52. The airbag reinforcement element 54 is installed in the connecting fitting element 53.
[0036] The demolding driving element 52 includes a driving cylinder 521, an active driving rotating rod 522, a driven rotating rod 523, two first connecting rotating shafts 524 and a driving mounting plate 525. One end of the driving cylinder 521 is rotatably mounted in the driving mounting platform 513, the middle part of the active driving rotating rod 522 is rotatably mounted in the active driving rotating shaft 515, the output shaft of the driving cylinder 521 is rotatably connected to the top end of the active driving rotating rod 522, the top end of the driven rotating rod 523 is rotatably mounted in the driven connecting rotating shaft 516, the top ends of the two first connecting rotating shafts 524 are rotatably mounted on the driven rotating rod 523 and the bottom ends of the active driving rotating rod 522, respectively, sliding mounting holes 527 are respectively recessed at the four corners of the top surface of the driving mounting plate 525, the four sliding mounting holes 527 are respectively slidably mounted in the four vertical sliding rods 517, a mounting vertical plate 526 is convexly provided on the top of the driving mounting plate 525, and the bottom ends of the two first connecting rotating shafts 524 are rotatably mounted on both ends of the mounting vertical plate 526.
[0037] The connecting fitting element 53 includes a connecting vertical plate 531, an L-shaped connecting plate 532, a driven horizontal plate 530, a plurality of fitting connecting plates 533 and a clamping plate 534. The top of the connecting vertical plate 531 is installed on the inner side of the top surface of the driving mounting plate 525. A vertical sliding horizontal groove 535 is recessed in the middle part of the outer side of the connecting vertical plate 531. The inner top of the L-shaped connecting plate 532 is installed on the outer bottom of the connecting vertical plate 531. The inner side of the top surface of the driven horizontal plate 530 is installed on the bottom surface of the L-shaped connecting plate 532. A preset sliding groove 536 is recessed on the outer side of the top surface of the driven horizontal plate 530. The top surfaces of the plurality of fitting connecting plates 533 are respectively installed on the inner side of the bottom surface of the driven horizontal plate 530 along the length direction. The inner side of the top surface of the clamping plate 534 is installed on the bottom of the plurality of fitting connecting plates 533, and the length direction of the clamping plate 534 is the same as the length direction of the driven horizontal plate 530.
[0038] A plurality of snap grooves 537 are recessed along the length direction in the middle part of the top surface of the clamping plate 534, and the snap grooves 537 are arranged between the two fitting connecting plates 533, a disassembly snap groove 538 is slidably arranged in the snap groove 537, a mounting cross bar 539 is protruded from the middle part of the inner side of the disassembly snap 538, a plurality of springs 551 are arranged on the top surface of the mounting cross bar 539 along the length direction, the tops of the plurality of springs 551 are connected to the bottom surface of the clamping plate 534, an arc-shaped supporting block 552 is protruded from the top of the disassembly snap 538, and the arc-shaped supporting block 552 is protruded from the top surface of the clamping plate 534.
[0039] The airbag reinforcement element 54 includes a sliding bar 541, a reinforcement mounting plate 542, a plurality of shock absorbers 543, a plurality of reinforcement cylinders 544 and a reinforcement airbag 545. The sliding bar 541 is slidably mounted in the vertical sliding groove 535. The inner side of the reinforcement mounting plate 542 is mounted on the outer bottom of the sliding bar 541. The bottoms of the plurality of shock absorbers 543 are respectively mounted on the top of the reinforcement mounting plate 542 along the length direction. The tops of the plurality of shock absorbers 543 are respectively mounted on the outer side of the bottom surface of the driving mounting plate 525. The bottoms of the plurality of reinforcement cylinders 544 are respectively mounted on the top of the reinforcement mounting plate 542 along the length direction. The tops of the plurality of reinforcement cylinders 544 are respectively mounted on the outer side of the bottom surface of the driving mounting plate 525. The top of the reinforced airbag 545 is installed on the bottom of the reinforced mounting plate 542, and the reinforced airbag 545 is in an inverted "L" shape. The outer side and bottom surface of the reinforced airbag 545 are formed with hard surfaces. The middle part of the reinforced airbag 545 is slidably set in the preset slide groove 536, and the bottom of the reinforced airbag 545 is located between the driven cross plate 530 and the clamping plate 534. A plurality of elastic arc pieces 546 are protruding from the bottom surface of the reinforced airbag 545 along the length direction. The plurality of elastic arc pieces 546 are respectively arranged opposite to the plurality of buckle slide grooves 537. One end of the bottom surface of the elastic arc piece 546 abuts against the inner side of the top surface of the clamping plate 534, and the middle part of the bottom surface of the elastic arc piece 546 abuts against the top surface of the arc-shaped abutting block 552.
[0040] For example, in one embodiment: a connecting mounting plate is protruded from the outer side of the top of the two lifting slide rails 21, and the connecting mounting plate is connected to the top of the side wall of the U-shaped hydraulic aqueduct, and the bottom end of the bottom pressing cylinder 32 and the outer end of the end disassembly cylinder 411 are both provided with a clamping suction cup.
[0041] For example, in one embodiment: the inner walls of the lateral mold body 12 and the arc-shaped bottom mold 13 are both recessed with a plurality of grouting grooves for pouring concrete between the channel and the aqueduct inner mold assembly 10 .
[0042] For example, in one embodiment: when it is necessary to remove the mold, the four driving pulleys 224 will be started to drive the sliding installation assembly 20 to carry the bottom support assembly 30 and the two lateral assemblies 40 along the two lifting slide rails 21 to move to the inner mold assembly 10 of the aqueduct to be removed, and then the multiple bottom pressing cylinders 32 will be started so that the bottoms of the multiple bottom pressing cylinders 32 are respectively clamped on the tops of the multiple arc-shaped bottom molds 13, so that the driving sliding installation assembly 20 is temporarily clamped and stopped. Then the driving cylinders 521 in the multiple middle quick release devices 50 will be started so that the output shaft of the driving cylinder 521 is extended, the active driving rotating rod 522 is rotated, the first connecting rotating shaft 524 is rotated accordingly, the driving installation plate 525 is slid downward along the vertical sliding rod 517, and the connecting fitting element 53 is slid downward accordingly, until the clamping plate 534 enters the installation groove 14 in the middle of the lateral mold body 12, and the disassembly buckle 538 is clamped in the fixed clamping groove in the installation groove 14, and then the multiple end disassembly cylinders 4 are started. 11, so that the output shafts of the multiple end disassembly cylinders 411 are extended, so that the outer sides of the multiple end disassembly cylinders 411 are respectively clamped in the mounting grooves 14 at the top or bottom of the multiple lateral mold bodies 12, and the two lateral mold bodies 12 are clamped and fixed by two lateral components 40 respectively. Subsequently, the output shafts of the multiple end disassembly cylinders 411 are synchronously retracted, and at the same time, the output shafts of the multiple driving cylinders 521 are retracted, so that the two lateral mold bodies 12 will be clamped and pulled out synchronously, and the two lateral mold bodies 12 are automatically demolded. Subsequently, the output shafts of the multiple bottom pressing cylinders 32 are retracted, and the arc bottom mold 13 is clamped and pulled out, thereby realizing the automatic demolding of the aqueduct inner mold assembly 10 in batches and on a large scale.
[0043] For example, in one embodiment, when the lateral mold body 12 is deformed due to concrete pouring pressure or manual operation errors, and the mounting groove 14 is deformed accordingly, the plurality of reinforcement cylinders 544 are activated to extend the output shafts of the reinforcement cylinders 544, so that the sliding bar 541 and the reinforcement mounting plate 542 are synchronously moved downward along the vertical sliding groove 535, so that the top of the reinforcement airbag 545 is compressed, so that the gas in the reinforcement airbag 545 is gathered at its bottom, so that the hard surface formed on the outer side and the bottom surface of the reinforcement airbag 545 is moved downward, so that the elastic arc piece 546 is moved downward accordingly. And it is deformed, so that the bottom surface of the elastic arc piece 546 is more closely attached to the top surface of the clamping plate 534, providing support for the clamping plate 534, thereby preventing the subsequent extension of the output shaft of the driving cylinder 521, so that the clamping plate 534 enters the deformed mounting groove 14, presses the deformed mounting groove 14, and restores the mounting groove 14 to its original state. At the same time, the elastic arc piece 546 moves downward, which will cause the disassembly buckle 538 to slide downward along the buckle slide groove 537, so that the disassembly buckle 538 extends, so that the disassembly buckle 538 is better clamped into the fixed clamping groove in the mounting groove 14, thereby completing the clamping fixation.
[0044] At the same time, when the deformed installation groove 14 is pressed to restore the installation groove 14 to its original state, the reinforcement airbag 545 and multiple shock absorbers 543 will provide shock absorption for the pressing and clamping process to prevent the vibration from causing damage to the equipment or even causing movement during the clamping process, resulting in the inability to complete effective clamping and fixing, affecting the demolding process.
[0045] Installation process: The bottom ends of the two lateral mold bodies 12 are respectively installed on the two ends of the top of the arc-shaped bottom mold 13, the tops of the two lifting slide rails 21 are respectively fixedly installed on the bottom of the lifting equipment, the tops of multiple vertical slide columns 223 are slidably installed on the bottom of the lifting slide rail 21, the top of the driving pulley 224 is slidably installed on the bottom of the lifting slide rail 21, the two sides of the top of the sliding mounting frame 222 are respectively installed on the bottom of the two top sliding mounting boxes 221, the inner sides of the three lateral mounting strips 231 are respectively installed on the side walls of the sliding mounting frame 222 at intervals along the height direction, and the length direction of the lateral mounting strips 231 is parallel to the length direction of the sliding mounting frame 222, the top of the bottom mounting frame 31 is installed on the bottom of the sliding mounting frame 222, and the tops of multiple bottom top pressure cylinders 32 are arranged in an array. Installed at the bottom of the bottom mounting frame 31, the inner ends of the multiple end disassembly cylinders 411 are respectively rotated and installed on the outer side of the lateral mounting strip 231 along the length direction, the top of the rotating connecting platform 512 is installed in the lateral mounting strip 231, one end of the driving cylinder 521 is rotated and installed in the driving mounting platform 513, the middle part of the active driving rotating rod 522 is rotated and installed in the active driving rotating shaft 515, the output shaft of the driving cylinder 521 is rotatably connected with the top end of the active driving rotating rod 522, the top end of the driven rotating rod 523 is rotatably installed in the driven connecting rotating shaft 516, the top ends of the two first connecting rotating shafts 524 are respectively rotatably installed on the bottom ends of the driven rotating rod 523 and the active driving rotating rod 522, and the four sliding mounting holes 527 are respectively slidably installed on the four vertical sliding rods 517 The bottom ends of the two first connecting shafts 524 are rotatably installed on the two ends of the mounting vertical plates 526, the top of the connecting vertical plate 531 is installed on the inner side of the top surface of the driving mounting plate 525, the inner top of the L-shaped connecting plate 532 is installed on the outer bottom of the connecting vertical plate 531, the inner side of the top surface of the driven horizontal plate 530 is installed on the bottom surface of the L-shaped connecting plate 532, and the top surfaces of multiple fitting connecting plates 533 are respectively installed on the inner side of the bottom surface of the driven horizontal plate 530 along the length direction, the inner side of the top surface of the clamping plate 534 is installed on the bottom of multiple fitting connecting plates 533, and the length direction of the clamping plate 534 is the same as the length direction of the driven horizontal plate 530, the sliding horizontal bar 541 is slidably installed in the vertical sliding horizontal groove 535, the inner side of the reinforcement mounting plate 542 is installed on the outer bottom of the sliding horizontal bar 541, and multiple reducing The bottom of the shock absorber 543 is respectively installed on the top of the reinforcement mounting plate 542 along the length direction, the tops of multiple shock absorbers 543 are respectively installed on the outer side of the bottom surface of the driving mounting plate 525, the bottoms of multiple reinforcement cylinders 544 are respectively installed on the top of the reinforcement mounting plate 542 along the length direction, the tops of multiple reinforcement cylinders 544 are respectively installed on the outer side of the bottom surface of the driving mounting plate 525, the top of the reinforcement airbag 545 is installed on the bottom of the reinforcement mounting plate 542, the middle part of the reinforcement airbag 545 is slidably set in the preset slide groove 536, and the bottom of the reinforcement airbag 545 is located between the driven cross plate 530 and the clamping plate 534, one end of the bottom surface of the elastic arc piece 546 is abutted against the inner side of the top surface of the clamping plate 534, and the middle part of the bottom surface of the elastic arc piece 546 is abutted against the top surface of the arc-shaped abutting block 552.
[0046] The present invention can achieve:
[0047] 1. The present invention can quickly and effectively complete batch demolding operations. Compared with the traditional manual demolding method, it significantly improves the demolding efficiency and reduces the errors and safety risks that may be caused by manual operation. At the same time, it can reduce the impact on the mold and equipment, reduce the risk of equipment damage due to improper operation, and extend the service life of the equipment.
[0048] 2. The present invention can press fit the mounting groove 14 to repair the shape of the mounting groove 14 when the lateral mold body 12 is deformed, so that the clamping plate 534 can smoothly enter and realign, and provide additional support for the clamping plate 534 to ensure that the clamping plate 534 can remain stable when entering the mounting groove 14, reducing the problem of alignment for clamping and fixing due to deformation, and providing effective shock absorption in the process to prevent its vibration from causing damage to the equipment, or even causing movement during the clamping process, resulting in the inability to complete effective clamping and fixing, thereby ensuring the smooth progress of the demolding process.
[0049] The above-mentioned embodiments only express several embodiments of the present invention, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the present invention. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be based on the attached claims.
Claims
1. A U-shaped hydraulic aqueduct inner mold automatic demoulding structure, characterized by: The invention comprises an aqueduct inner mold assembly (10), a sliding installation assembly (20), a bottom support assembly (30) and two lateral assemblies (40). The aqueduct inner mold assembly (10) comprises a plurality of U-shaped inner molds (11). The plurality of U-shaped inner molds (11) are connected to each other along the inner sides of the length direction. Each U-shaped inner mold (11) comprises two lateral mold bodies (12) and an arc-shaped bottom mold (13). The bottom ends of the two lateral mold bodies (12) are respectively mounted on the top two ends of the arc-shaped bottom mold (13). The inner side of each lateral mold body (12) is provided with a plurality of mounting grooves (14) along the height direction. The inner side of the mounting groove (14) located in the middle of the lateral mold body (12) is provided with a fixing groove. The sliding installation assembly (20) comprises two lifting slide rails (21 ), a sliding mounting element (22) and two lateral frame elements (23), the tops of the two lifting slide rails (21) are respectively fixedly mounted on the bottom of the lifting equipment, the two sides of the top of the sliding mounting element (22) are respectively slidably mounted on the bottoms of the two lifting slide rails (21), the inner sides of the two lateral frame elements (23) are respectively mounted on the two sides of the sliding mounting element (22), the bottom end of the bottom support component (30) is clamped and mounted on the top of the arc-shaped bottom mold (13), the top of the bottom support component (30) is mounted on the bottom of the sliding mounting element (22), the inner sides of the two lateral components (40) are respectively mounted on the outer sides of the two lateral frame elements (23), and the outer sides of the two lateral components (40) are respectively mounted on the inner sides of the two lateral mold bodies (12); The sliding mounting element (22) comprises two top sliding mounting boxes (221) and a sliding mounting frame (222), a plurality of vertical sliding columns (223) protruding from the middle of the top surface of each top sliding mounting box (221) along the length direction, the tops of the plurality of vertical sliding columns (223) are all slidably mounted on the bottom of the lifting slide rail (21), driving pulleys (224) protrude upwards at both ends of the top sliding mounting box (221), the top of the driving pulley (224) is slidably mounted on the bottom of the lifting slide rail (21), the top two sides of the sliding mounting frame (222) are respectively mounted on the bottom of the two top sliding mounting boxes (221), and each lateral frame element (23) comprises three lateral mounting bars (231), the inner sides of the three lateral mounting bars (231) are respectively installed on the side walls of the sliding mounting frame (222) at intervals along the height direction, and the length direction of the lateral mounting bars (231) is arranged parallel to the length direction of the sliding mounting frame (222); Each lateral assembly (40) comprises a plurality of middle quick release devices (50) and two end disassembly elements (41), the inner ends of the plurality of middle quick release devices (50) are respectively mounted along the length direction on the outer sides of a lateral mounting strip (231) located in the middle of the sliding mounting frame (222), the outer ends of the plurality of middle quick release devices (50) are respectively clamped in mounting grooves (14) located in the middle of the plurality of lateral mold bodies (12), and the inner sides of the two end disassembly elements (41) are respectively rotatably mounted on the lateral mounting strip (231) located at the top of the sliding mounting frame (222) and the lateral mounting strip (231) located at the bottom of the sliding mounting frame (222); Each middle quick release device (50) comprises a middle quick release frame (51), a demoulding drive element (52), a connection and fitting element (53) and an airbag reinforcement element (54). The two ends of the top surface of the middle quick release frame (51) are respectively provided with connection turntables (511). The top of the connection turntable (511) is provided with a rotating connection platform (512) which is rotatable by a torsion spring. The top of the rotating connection platform (512) is installed in the lateral installation strip (231). One end of the top of the middle quick release frame (51) is provided with a drive installation platform (513). The middle of the top surface of the middle quick release frame (51) is provided with a drive installation cavity (513). 14), an active driving shaft (515) and a driven connecting shaft (516) are respectively arranged at two ends of the middle part of the driving installation cavity (514), the driven connecting shaft (516) is arranged adjacent to one end of the driving installation platform (513), two vertical sliding rods (517) are also respectively arranged at two ends of the middle quick-release frame (51), the demoulding driving element (52) is installed in the driving installation platform (513) and the driving installation cavity (514), the top of the connecting fitting element (53) is installed at the bottom of the demoulding driving element (52), and the airbag reinforcement element (54) is installed in the connecting fitting element (53); The demoulding drive element (52) comprises a driving cylinder (521), an active driving rotating rod (522), a driven rotating rod (523), two first connecting rotating shafts (524) and a driving mounting plate (525), wherein one end of the driving cylinder (521) is rotatably mounted in the driving mounting platform (513), the middle part of the active driving rotating rod (522) is rotatably mounted in the active driving rotating shaft (515), the output shaft of the driving cylinder (521) is rotatably connected to the top end of the active driving rotating rod (522), and the top end of the driven rotating rod (523) is rotatably mounted on the driven connecting shaft (515). In the rotating shaft (516), the top ends of the two first connecting rotating shafts (524) are respectively rotatably mounted on the driven rotating rod (523) and the bottom end of the active driving rotating rod (522) for rotational connection, and the four corners of the top surface of the driving mounting plate (525) are respectively recessed with sliding mounting holes (527), and the four sliding mounting holes (527) are respectively slidably mounted in the four vertical sliding rods (517), and the top of the driving mounting plate (525) is convexly provided with a mounting vertical plate (526), and the bottom ends of the two first connecting rotating shafts (524) are rotatably mounted on both ends of the mounting vertical plate (526).
2. The U-shaped hydraulic aqueduct inner mold automatic demoulding structure according to claim 1 is characterized in that: The bottom support assembly (30) comprises a bottom mounting frame (31) and a plurality of bottom pressing cylinders (32); the top of the bottom mounting frame (31) is mounted on the bottom of the sliding mounting frame (222); the tops of the plurality of bottom pressing cylinders (32) are mounted on the bottom of the bottom mounting frame (31) in an array-distributed manner; and the bottoms of the plurality of bottom pressing cylinders (32) are respectively clamped on the tops of a plurality of arc-shaped bottom molds (13).
3. The automatic demoulding structure of the inner mold of a U-shaped hydraulic aqueduct according to claim 2 is characterized in that: Each end disassembly element (41) comprises a plurality of end disassembly cylinders (411), the inner ends of the plurality of end disassembly cylinders (411) being respectively rotatably mounted on the outside of the lateral mounting strip (231) along the length direction, and the outer sides of the plurality of end disassembly cylinders (411) being respectively clamped in the mounting grooves (14) at the top or bottom of the plurality of lateral mold bodies (12).
4. The automatic demoulding structure of the inner mold of a U-shaped hydraulic aqueduct according to claim 3 is characterized in that: The connecting and fitting element (53) comprises a connecting vertical plate (531), an L-shaped connecting plate (532), a driven horizontal plate (530), a plurality of fitting connecting plates (533) and a clamping plate (534); the top of the connecting vertical plate (531) is mounted on the inner side of the top surface of the driving mounting plate (525); a vertical sliding horizontal groove (535) is recessed in the middle of the outer side of the connecting vertical plate (531); the inner top of the L-shaped connecting plate (532) is mounted on the outer bottom of the connecting vertical plate (531); The inner side of the top surface of the driven transverse plate (530) is mounted on the bottom surface of the L-shaped connecting plate (532); the outer side of the top surface of the driven transverse plate (530) is concavely provided with a preset slide groove (536); the top surfaces of a plurality of fitting connecting plates (533) are respectively mounted on the inner side of the bottom surface of the driven transverse plate (530) along the length direction; the inner side of the top surface of the clamping plate (534) is mounted on the bottom of the plurality of fitting connecting plates (533); and the length direction of the clamping plate (534) is the same as the length direction of the driven transverse plate (530).
5. The automatic demoulding structure of the inner mold of a U-shaped hydraulic aqueduct according to claim 4 is characterized in that: A plurality of buckle slide grooves (537) are recessed in the middle of the top surface of the clamping plate (534) along the length direction, and the buckle slide groove (537) is arranged between the two fitting connection plates (533). A disassembly buckle (538) is slidably arranged in the buckle slide groove (537). A mounting cross bar (539) is convexly arranged in the middle of the inner side of the disassembly buckle (538). A plurality of springs (551) are arranged on the top surface of the mounting cross bar (539) along the length direction. The tops of the plurality of springs (551) are connected to the bottom surface of the clamping plate (534). An arc-shaped supporting block (552) is convexly arranged on the top of the disassembly buckle (538), and the arc-shaped supporting block (552) is convexly arranged on the top surface of the clamping plate (534).
6. The automatic demoulding structure of the inner mold of a U-shaped hydraulic aqueduct according to claim 5 is characterized in that: The airbag reinforcement element (54) comprises a sliding bar (541), a reinforcement mounting plate (542), a plurality of shock absorbers (543), a plurality of reinforcement cylinders (544) and a reinforcement airbag (545), wherein the sliding bar (541) is slidably mounted in a vertical sliding groove (535), the inner side of the reinforcement mounting plate (542) is mounted on the outer bottom of the sliding bar (541), the bottoms of the plurality of shock absorbers (543) are respectively mounted on the top of the reinforcement mounting plate (542) along the length direction, the tops of the plurality of shock absorbers (543) are respectively mounted on the outer side of the bottom surface of the driving mounting plate (525), the bottoms of the plurality of reinforcement cylinders (544) are respectively mounted on the top of the reinforcement mounting plate (542) along the length direction, and the tops of the plurality of reinforcement cylinders (544) are respectively mounted on the outer side of the bottom surface of the driving mounting plate (525). The top of the reinforcement airbag (545) is mounted on the bottom of the reinforcement mounting plate (542), and the reinforcement airbag (545) is in an inverted "L" shape. The outer side and the bottom surface of the reinforcement airbag (545) are both formed with hard surfaces. The middle part of the reinforcement airbag (545) is slidably arranged in a preset slide groove (536), and the bottom of the reinforcement airbag (545) is arranged between the driven horizontal plate (530) and the clamping plate (534). A plurality of elastic arc-shaped pieces (546) are protruded along the length direction of the bottom surface of the reinforcement airbag (545). The plurality of elastic arc-shaped pieces (546) are respectively arranged opposite to the plurality of buckle slide grooves (537). One end of the bottom surface of the elastic arc-shaped piece (546) is abutted against the inner side of the top surface of the clamping plate (534), and the middle part of the bottom surface of the elastic arc-shaped piece (546) is abutted against the top surface of the arc-shaped abutting block (552).
Citation Information
Patent Citations
Cast-in-place movable aqueduct inner mold supporting system
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U-shaped aqueduct body template of large aqueduct
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