Mortar admixture production equipment

By designing automated mortar admixture production equipment, automatic weighing and discharging of stone powder is realized, combined with dust removal device, the problems of high work intensity and dust overflow are solved, and the utilization rate of raw materials and the safety of the working environment are improved.

CN119190476APending Publication Date: 2024-12-27ZHEJIANG LUSHI NEW MATERIAL TECHNOLOGY CO LTD
View PDF 4 Cites 0 Cited by

Patent Information

Application Number
CN202411483322.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2024-12-27

AI Technical Summary

Technical Problem

During the feeding and stirring of existing mortar admixtures, workers need to perform a lot of manual operations, resulting in high working intensity and dust spillage affecting the environment and affecting workers' health, and at the same time, the utilization rate of raw materials is low.

Method used

A mortar admixture production equipment is designed, and the main material feeding mechanism is used to automatically weigh and distribute stone powder, and dust overflow is reduced through the dust removal mechanism, combining the discharge device to realize automated mortar packaging and vehicle-mounted on-board.

Benefits of technology

Significantly reduce the workload of workers, improve the working environment, improve the utilization rate of raw materials, and realize automated mortar production and packaging processes.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119190476A_ABST
    Figure CN119190476A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of mortar production, and discloses mortar admixture production equipment which comprises a rack arranged in multiple layers, and a main material feeding mechanism, a dust removal mechanism and an auxiliary material feeding mechanism are arranged on the top layer of the rack; a stirrer, a material waiting bin and a discharging device are sequentially arranged below the main material feeding mechanism and the auxiliary material feeding mechanism; the discharging device comprises an inverted-Y-shaped material distributing channel, one discharging end of the material distributing channel is connected with a manual bag assembling mechanism, and the other discharging end of the material distributing channel is connected with a loading mechanism. Through the main material feeding mechanism, weighing and feeding work of stone powder main materials can be automatically completed, and the workload of workers can be greatly reduced; dust overflowing during mortar stirring, transferring and packaging can be effectively reduced through the dust removal mechanism, and the utilization rate of raw materials can be increased while the working environment is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of mortar production, and in particular to a mortar admixture production device. Background Art

[0002] Mortar admixtures are also known as thickening powders. Their main raw materials are stone powder and cellulose, of which stone powder accounts for more than 97%. Mortar admixtures added to mortar in a certain proportion can increase the viscosity of the mortar and improve the water retention and construction performance of the mortar. The existing mortar admixtures are generally added manually before mixing, that is, weighing and adding, which is labor-intensive. In addition, the dust overflowed during the feeding and mixing process affects the working environment and the physical and mental health of workers. Summary of the invention

[0003] The purpose of the present invention is to provide a mortar admixture production device, which can automatically complete the weighing and feeding of stone powder main material through the main material feeding mechanism, and can greatly reduce the workload of workers; The dust removal mechanism can effectively reduce the dust generated during mortar mixing, transfer and packaging, improve the working environment and increase the utilization rate of raw materials.

[0004] The above technical objectives of the present invention are achieved through the following technical solutions: A mortar admixture production device comprises a multi-layered frame, wherein a main material feeding mechanism and an auxiliary material feeding mechanism are arranged on the top layer of the frame; a mixer, a material storage bin and a discharging device are arranged below the main material feeding mechanism and the auxiliary material feeding mechanism in sequence; The discharging device comprises a distributing channel in an inverted "Y" shape, one discharging end of the distributing channel is connected to a manual bagging mechanism, and the other discharging end of the distributing channel is connected to a loading mechanism.

[0005] The main raw materials of mortar admixtures are stone powder and cellulose, with stone powder accounting for 97.5% by mass and cellulose accounting for 2.5% by mass.

[0006] The stone powder is placed in the main material feeding mechanism, and the cellulose is added from the auxiliary feeding mechanism after being weighed manually.

[0007] The stone powder is fed into the mixer through the main material feeding mechanism, and the cellulose is fed into the mixer through the auxiliary feeding mechanism. The mixer mixes the stone powder and the cellulose. After mixing, the mortar admixture enters the waiting bin, and then the mortar admixture can be sent to the manual bagging mechanism or the loading mechanism for packaging through the separation channel as needed.

[0008] The present invention is further configured as follows: the main material feeding mechanism comprises a vertically arranged cylindrical silo, the bottom of the cylindrical silo is connected to a first auger arranged obliquely, the end of the first auger away from the cylindrical silo is connected to a first vertically arranged discharge pipe, and the lower end of the first discharge pipe extends into the weighing bin; the weighing bin is connected to a rectangular bracket through a plurality of pressure sensors, and the rectangular bracket is fixed to the frame; the pressure sensor is electrically connected to a controller, and the controller controls the first auger; the end of the first auger close to the cylindrical silo is lower than the end away from the cylindrical silo; A first on-off valve is provided at the bottom outlet of the weighing bin, the first on-off valve is connected to a second discharge pipe, the second discharge pipe is connected to the mixing bin of the mixer, and a controller controls the first on-off valve.

[0009] Through the above technical solution, the stone powder is placed in the cylindrical silo for temporary storage. When the mortar admixture needs to be produced, the stone powder in the cylindrical silo automatically falls into the first auger by gravity. The first auger transports the stone powder to the first discharge pipe, and then automatically falls into the weighing bin. The stone powder entering the weighing bin can be weighed by the pressure sensor. The pressure sensor transmits the signal to the controller. When the stone powder in the weighing bin reaches the setting, the controller controls the first auger to stop working, thereby completing the automatic feeding of the stone powder. After the weighing is completed, the controller controls the second on-off valve to open, and the stone powder in the weighing bin passes through the first on-off valve and the second discharge pipe into the mixing bin for mixing.

[0010] The present invention is further configured as follows: the middle portion of the second discharge pipe is a bag tube, and when the mixer is working, its vibration will not affect the weighing bin. If it is directly rigidly connected with a metal pipe, the metal pipe is easy to deform and will affect the weighing bin.

[0011] The present invention is further configured as follows: the auxiliary material feeding mechanism comprises a feeding cylinder fixed on the frame, the bottom of which is connected to the mixing bin via a hose; cellulose is fed from the upper end of the feeding cylinder, and then slides down from the lower end due to gravity and enters the mixing bin via the hose; A protective cone that is larger at the top and smaller at the bottom is fixed on the inner wall of the upper end of the feeding cylinder; the protective cone can prevent the feeding staff from falling from the feeding cylinder to avoid safety hazards; A barrel cover is provided on the top of the feeding barrel to prevent the raw materials from overflowing in the reverse direction when the mixing bin is mixing.

[0012] The present invention is further configured as follows: the mixer further comprises a rectangular discharge port arranged on the bottom surface of the mixing bin, a rectangular discharge channel is fixed at the lower end of the rectangular discharge port, and a left valve plate and a right valve plate are arranged at the upper end of the rectangular discharge channel; The lower end of the rectangular discharge channel extends into the material storage bin.

[0013] When the mixing is completed, the left valve plate and the right valve plate are flipped open, and the mixed mortar admixture in the mixing bin can flow out from the rectangular discharge port and enter the waiting bin through the rectangular discharge channel.

[0014] The present invention is further configured as follows: the left valve plate includes an integrally formed left flip shaft body and a left baffle, the right end of the left baffle is formed with a first inclined surface; the left flip shaft body is inserted and fixed on the left flip shaft, the lower end of the left flip shaft body is fixed with a left half worm gear coaxially arranged with the left flip shaft, the left half worm gear is meshed with a first worm, the first worm is rotatably connected to the left worm seat, one end of the first worm is connected to a first motor driving the first worm to rotate, the left worm seat and the first motor are fixed on the side wall of the rectangular discharge channel, and the left flip shaft is rotatably connected to the rectangular discharge channel; The right valve plate includes an integrally formed right flip shaft body and a right baffle, a left end of the right baffle is formed with a second inclined surface, the second inclined surface is pressed against the first inclined surface and is located below the first inclined surface; the right flip shaft body is inserted into and fixed on the right flip shaft, a right half worm gear coaxially arranged with the right flip shaft is fixed at the lower end of the right flip shaft body, the right half worm gear is meshed with a second worm, the second worm is rotatably connected to the right worm seat, one end of the second worm is connected to a second motor that drives it to rotate, the right worm seat and the second motor are fixed on the side wall of the rectangular discharge channel, the right flip shaft is rotatably connected to the rectangular discharge channel, the first motor, the second motor and the controller are electrically connected.

[0015] When opening, the right valve plate flips down first, and then the left valve plate flips down; The flipping principle of the left valve plate and the right valve plate is the same. For the flipping principle of the left valve plate, the first motor drives the first worm to rotate, the first worm drives the left half worm gear to rotate, and the left half worm gear drives the left valve plate to flip downward or upward, thereby realizing the opening or closing of the valve plate; When closed, the first inclined surface and the second inclined surface are pressed against each other, which can improve the tightness of the left valve plate and the right valve plate and reduce the probability of leakage of mortar admixture.

[0016] The present invention is further configured as follows: the material distribution channel includes a vertical channel and a pair of oblique channels symmetrically arranged at the lower end of the vertical channel; A switching plate is provided in the middle area of ​​a pair of oblique channels, the lower end of the switching plate is fixed on the second rotating shaft, the second rotating shaft is rotatably connected to the material distribution channel, and one end of the second rotating shaft is provided with a second driving mechanism for driving it to rotate; the second driving mechanism includes a push-pull arm fixedly connected to the second rotating shaft, the other end of the push-pull arm is rotatably connected to the end of the piston rod of the cylinder, and the cylinder body of the cylinder is rotatably connected to the outer wall of the material distribution channel.

[0017] The loading mechanism includes an electric valve fixed at the lower end of one of the oblique channels, the lower end of the electric valve is connected to a discharge pipe, the lower end of the discharge pipe is connected to a telescopic pipe fitting, and the lower end of the telescopic pipe fitting is connected to a conical discharge head; The manual bagging mechanism includes a feed pipe fixed at the lower end of another oblique channel, the lower end of the feed pipe is connected to a second auger, the other end of the second auger is provided with a long discharge pipe, the lower end of the long discharge pipe is provided with a manual valve, and a controller controls the cylinder, the electric valve and the second auger.

[0018] Through the above technical solution, the extension and retraction of the piston rod of the cylinder can drive one end of the push-pull arm to move, thereby driving the second rotating shaft to flip, and the second rotating shaft drives the switching plate to rotate; through the rotation of the switching plate, the material storage bin can enter the material distribution channel, and when the upper end of the switching plate is attached to the left end of the vertical channel, the mortar admixture can flow out from the oblique channel on the right side, and when the switching plate is attached to the right end of the vertical channel, the mortar admixture can flow out from the oblique channel on the left side; When loading, the telescopic pipe extends to drive the conical discharge head downward, and the conical discharge head is inserted into the corresponding mouth of the mortar tank truck. Then the electric valve opens, and the mortar enters the electric valve through the corresponding oblique channel, and then enters the tank truck through the telescopic pipe machine and the conical discharge head.

[0019] The present invention is further configured as follows: the telescopic pipe comprises a cloth bag, a plurality of evenly spaced retaining rings are sleeved in the cloth bag, a plurality of pairs of symmetrically arranged inserts are formed on the outer wall of the retaining ring, and a through hole is formed on the outer protruding end of the inserts passing through the cloth bag; A row of through holes on the same side is inserted into a steel wire rope, and the lower end of the steel wire rope is fixed on the conical discharge head; the upper end of the steel wire rope is wound around a plurality of guide wheels and then wound around the retractable wheel, and the retractable wheel is rotatably connected to the wheel frame, and a third motor driving the retractable wheel to rotate is fixed on the wheel frame, and the wheel frame is fixed on the frame; The plug sleeve is symmetrically arranged to drive two steel wire ropes on two rows of through holes to be wound around the same retractable wheel, and the third motor is electrically connected to the controller.

[0020] The third motor drives the retractable wheel to rotate, and the retractable wheel releases or reels in two steel wire ropes. When releasing the steel wire ropes, the conical discharging head moves downward to straighten the cloth bag through the gravity pulling effect of the conical discharging head; when reeling in the steel wire ropes, the steel wire ropes pull the conical discharging head upward, thereby folding the cloth bag.

[0021] The present invention is further configured as follows: at least two sets of the main material feeding mechanism are provided. By providing multiple sets of main material feeding mechanisms, mortar admixtures and mortar can be produced. The main components of the mortar are cement and stone powder. If two are provided, one is used for cement feeding and the other is used for stone powder feeding. If three are provided, the third one can be used for sand feeding. If four are provided, the feeding of fly ash can be further completed. The cellulose with a smaller content is still fed through the auxiliary material feeding mechanism.

[0022] The present invention is further configured as follows: a dust removal mechanism is provided on the top layer of the frame; The dust removal mechanism includes a negative pressure bin, a large dust suction pipe and a small dust suction pipe are connected to the side of the negative pressure bin, the large dust suction pipe extends into the upper end of the mixing bin; the small dust suction pipe extends into the rectangular discharge channel; a filter bag is arranged in the negative pressure bin, and an exhaust fan is arranged at the mouth of the filter bag; The middle part of the small dust suction pipe is connected to a dust suction branch pipe, the lower end of the dust suction branch pipe is connected to a bellows, the lower end of the bellows is connected to a dust suction hood, the dust suction hood is fixed to one end of a pull rope, and the other end of the pull rope is tied to the frame; The bottom of the negative pressure bin is connected with a third valve, the third valve is connected with a return pipe, and the lower end of the return pipe extends into the waiting bin.

[0023] The exhaust fan can make the air pressure in the negative pressure bin lower than the atmospheric pressure, so that the dust generated by the mixer during mixing can enter the negative pressure bin through the large dust suction pipe, thereby effectively reducing the overflow of dust during mixing; The dust generated in the silo can be absorbed through a small suction pipe, and the dust hood is placed at another vent of the tank truck. The vent is used to smoothly fill the mortar, but the vent will generate dust during loading. The dust generated can be sucked into the negative pressure bin through the dust hood and the dust branch pipe. Then the dust in the negative pressure bin is filtered by the filter bag and remains at the bottom of the negative pressure bin. After it accumulates to a certain extent, the third valve opens, and the mortar admixture in the negative pressure bin can enter the waiting bin through the return pipe, thereby effectively reducing the waste of materials.

[0024] The outstanding effects of the present invention are: Compared with the existing technology, the main material feeding mechanism can automatically complete the weighing and feeding of the stone powder main material, which can greatly reduce the workload of workers; The dust removal mechanism can effectively reduce the dust generated during mortar mixing, transfer and packaging, improve the working environment and increase the utilization rate of raw materials; The discharging device can be used to divide the mortar and realize bagging or vehicle-mounted packaging of the mortar. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1It is a structural schematic diagram of the present invention; Figure 2 for Figure 1 A partial enlarged view of A; Figure 3 for Figure 1 A partial enlarged view of B; Figure 4 for Figure 1 A partial enlarged view of C; Figure 5 for Figure 4 A partial enlarged view of D; Figure 6 for Figure 5 A partial enlarged view of E.

[0026] Reference numerals: 10, frame; 20. Main material feeding mechanism; 201. Cylindrical silo; 202. First auger; 203. First discharge pipe; 204. Weighing bin; 205. Pressure sensor; 206. Rectangular bracket; 207. First on-off valve; 208. Second discharge pipe; 30. Auxiliary material feeding mechanism; 301. Feeding barrel; 302. Hose; 303. Protective cone; 304. Bucket cover; 3031, straight round part; 3032, outer cone part; 3033, slotted part; 3034, inner cone part; 40. mixer; 401. mixing chamber; 402. rectangular discharge channel; 403. left valve plate; 404. right valve plate; 405. left flip shaft; 407. left half worm gear; 408. first worm; 409. left worm seat; 410. first motor; 4031, left flip shaft; 4032, left baffle; 4033, first inclined surface; 4041. Second slope; 50. Waiting bin; 60. Discharging device; 601. Distributing channel; 602. Switching plate; 603. Second rotating shaft; 604. Electric valve; 605. Discharging pipe; 606. Telescopic pipe; 607. Conical discharging head; 608. Feeding pipe; 609. Discharging long pipe; 610. Manual valve; 6011, vertical channel; 6012, oblique channel; 6061, cloth bag; 6062, retaining ring; 6063, insert; 6064, through hole; 6065, wire rope; 6066, guide wheel; 6067, retractable wheel; 6068, wheel frame; 6069, third motor; 70. Dust removal mechanism; 701. Negative pressure bin; 702. Large dust suction pipe; 703. Small dust suction pipe; 704. Dust suction branch pipe; 705. Bellows; 706. Dust hood; 707. Pull rope; 708. Third valve; 709. Return pipe. DETAILED DESCRIPTION

[0027] The specific implementation of the present invention is further described in detail below in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0028] The following references Figures 1 to 6 The present invention is described: A mortar admixture production device includes a multi-layered frame 10, wherein a main material feeding mechanism 20 and an auxiliary material feeding mechanism 30 are provided on the top layer of the frame 10; a mixer 40, a material storage bin 50 and a discharging device 60 are provided below the main material feeding mechanism 20 and the auxiliary material feeding mechanism 30 in sequence; The discharging device 60 includes a discharging channel 601 in an inverted "Y" shape, one discharging end of the discharging channel 601 is connected to a manual bagging mechanism, and the other discharging end of the discharging channel is connected to a loading mechanism.

[0029] The main raw materials of mortar admixtures are stone powder and cellulose, with stone powder accounting for 97.5% by mass and cellulose accounting for 2.5% by mass.

[0030] The stone powder is placed in the main material feeding mechanism, and the cellulose is added from the auxiliary feeding mechanism after being weighed manually.

[0031] The stone powder is fed into the mixer through the main material feeding mechanism, and the cellulose is fed into the mixer through the auxiliary feeding mechanism. The mixer mixes the stone powder and the cellulose. After mixing, the mortar admixture enters the waiting bin, and then the mortar admixture can be sent to the manual bagging mechanism or the loading mechanism for packaging through the separation channel as needed.

[0032] The main material feeding mechanism 20 includes a vertically arranged cylindrical silo 201, the bottom of the cylindrical silo 201 is connected to a first auger 202 arranged obliquely, the end of the first auger 202 away from the cylindrical silo 201 is connected to a first vertically arranged discharge pipe 203, and the lower end of the first discharge pipe 203 extends into the weighing bin 204; the weighing bin 204 is connected to a rectangular bracket 206 through a plurality of pressure sensors 205, and the rectangular bracket 206 is fixed on the frame; the pressure sensor 205 is electrically connected to a controller, and the controller controls the first auger; the end of the first auger close to the cylindrical silo is lower than the end away from the cylindrical silo; A first on-off valve 207 is provided at the bottom outlet of the weighing bin 204 , the first on-off valve 207 is connected to a second discharge pipe 208 , the second discharge pipe 208 is connected to the mixing bin 401 of the mixer 40 , and a controller controls the first on-off valve.

[0033] Through the above technical solution, the stone powder is placed in the cylindrical silo for temporary storage. When the mortar admixture needs to be produced, the stone powder in the cylindrical silo automatically falls into the first auger by gravity. The first auger transports the stone powder to the first discharge pipe, and then automatically falls into the weighing bin. The stone powder entering the weighing bin can be weighed by the pressure sensor. The pressure sensor transmits the signal to the controller. When the stone powder in the weighing bin reaches the setting, the controller controls the first auger to stop working, thereby completing the automatic feeding of the stone powder. After the weighing is completed, the controller controls the second on-off valve to open, and the stone powder in the weighing bin passes through the first on-off valve and the second discharge pipe into the mixing bin for mixing.

[0034] The middle part of the second discharge pipe 208 is a bag pipe. When the mixer is working, its vibration will not affect the weighing bin. If it is directly connected with a metal pipe, the metal pipe is easy to deform and will affect the weighing bin.

[0035] The auxiliary material feeding mechanism 30 includes a feeding cylinder 301 fixed on the frame 10, and the bottom of the feeding cylinder 301 is connected to the mixing chamber 401 through a hose 302; cellulose is fed from the upper end of the feeding cylinder, and then slides down from the lower end under the action of gravity and enters the mixing chamber through the hose; A protective cone 303 with a larger top and smaller bottom is fixed on the inner wall of the upper end of the feeding cylinder 301; the protective cone can prevent the feeding staff from falling from the feeding cylinder, thus avoiding safety hazards; A barrel cover 304 is provided on the top of the feeding barrel 301 to prevent the raw materials from overflowing in the mixing bin when the mixing bin is mixing.

[0036] The mixer 40 further includes a rectangular discharge port disposed on the bottom surface of the mixing chamber 401, a rectangular discharge channel 402 is fixed at the lower end of the rectangular discharge port, and a left valve plate 403 and a right valve plate 404 are disposed at the upper end of the rectangular discharge channel 402; The lower end of the rectangular discharge channel 402 extends into the material storage bin 50 .

[0037] When the mixing is completed, the left valve plate and the right valve plate are flipped open, and the mixed mortar admixture in the mixing bin can flow out from the rectangular discharge port and enter the waiting bin through the rectangular discharge channel.

[0038] The left valve plate 403 includes an integrally formed left flip shaft body 4031 and a left baffle plate 4032, and a first inclined surface 4033 is formed on the right end of the left baffle plate 4032; the left flip shaft body 4031 is inserted and fixed on the left flip shaft 405, and a left half worm gear 407 coaxially arranged with the left flip shaft 405 is fixed at the lower end of the left flip shaft body 4031, and the left half worm gear 407 is meshed with a first worm 408, and the first worm 408 is rotatably connected to the left worm seat 409, and one end of the first worm 408 is connected to a first motor 410 that drives it to rotate, and the left worm seat 409 and the first motor 410 are fixed on the side wall of the rectangular discharge channel, and the left flip shaft 405 is rotatably connected to the rectangular discharge channel; The right valve plate 404 includes an integrally formed right flip shaft and a right baffle, a left end of the right baffle is formed with a second inclined surface 4041, the second inclined surface 4041 is pressed against the first inclined surface 4033 and is located below the first inclined surface 4033; the right flip shaft is inserted into and fixed on the right flip shaft, a right half worm gear coaxially arranged with the right flip shaft is fixed at the lower end of the right flip shaft, the right half worm gear is meshed with a second worm, the second worm is rotatably connected to the right worm seat, one end of the second worm is connected to a second motor that drives it to rotate, the right worm seat and the second motor are fixed on the side wall of the rectangular discharge channel, the right flip shaft is rotatably connected to the rectangular discharge channel, the first motor, the second motor and the controller are electrically connected.

[0039] When opening, the right valve plate flips down first, and then the left valve plate flips down; The flipping principle of the left valve plate and the right valve plate is the same. For the flipping principle of the left valve plate, the first motor drives the first worm to rotate, the first worm drives the left half worm gear to rotate, and the left half worm gear drives the left valve plate to flip downward or upward, thereby realizing the opening or closing of the valve plate; When closed, the first inclined surface and the second inclined surface are pressed against each other, which can improve the tightness of the left valve plate and the right valve plate and reduce the probability of leakage of mortar admixture.

[0040] The material distribution channel 601 includes a vertical channel 6011 and a pair of oblique channels 6012 symmetrically arranged at the lower end of the vertical channel 6011; A switching plate 602 is provided in the middle area of ​​a pair of oblique channels 6012, and the lower end of the switching plate 602 is fixed on the second rotating shaft 603, and the second rotating shaft 603 is rotatably connected to the material distribution channel. One end of the second rotating shaft 603 is provided with a second driving mechanism for driving it to rotate; the second driving mechanism includes a push-pull arm fixedly connected to the second rotating shaft, and the other end of the push-pull arm is rotatably connected to the end of the piston rod of the cylinder, and the cylinder body of the cylinder is rotatably connected to the outer wall of the material distribution channel.

[0041] The loading mechanism includes an electric valve 604 fixed at the lower end of one of the oblique channels 6012, the lower end of the electric valve 604 is connected to a discharge pipe 605, the lower end of the discharge pipe 605 is connected to a telescopic pipe 606, and the lower end of the telescopic pipe 606 is connected to a conical discharge head 607; The manual bagging mechanism includes a feed pipe 608 fixed at the lower end of another oblique channel 6012, the lower end of the feed pipe 608 is connected to a second auger, the other end of the second auger is provided with a long discharge pipe 609, the lower end of the long discharge pipe 609 is provided with a manual valve 610, and a controller controls the cylinder, the electric valve and the second auger.

[0042] The piston rod of the cylinder is extended and retracted to drive one end of the push-pull arm to move, thereby driving the second rotating shaft to flip, and the second rotating shaft drives the switching plate to rotate; the material from the waiting bin can enter the material distribution channel through the rotation of the switching plate, and when the upper end of the switching plate is attached to the left end of the vertical channel, the mortar admixture can flow out from the oblique channel on the right side, and when the switching plate is attached to the right end of the vertical channel, the mortar admixture can flow out from the oblique channel on the left side; When loading, the telescopic pipe extends to drive the conical discharge head downward, and the conical discharge head is inserted into the corresponding mouth of the mortar tank truck. Then the electric valve opens, and the mortar enters the electric valve through the corresponding oblique channel, and then enters the tank truck through the telescopic pipe machine and the conical discharge head.

[0043] The telescopic pipe 606 includes a cloth bag 6061, in which a plurality of evenly spaced retaining rings 6062 are sleeved, and a plurality of pairs of symmetrically arranged inserting strips 6063 are formed on the outer wall of the retaining ring 6062, and the inserting strips 6063 pass through the outer protruding end of the cloth bag 6061 to form a through hole 6064; A row of through holes 6064 on the same side is inserted into a steel wire rope 6065, and the lower end of the steel wire rope 6065 is fixed on the conical discharge head 607; the upper end of the steel wire rope 6065 passes through a plurality of guide wheels 6066 and is wound around a retractable wheel 6067, the guide wheel is rotatably connected to a guide wheel support, the guide wheel support is fixed to the discharge pipe 605, the retractable wheel 6067 is rotatably connected to a wheel frame 6068, a third motor 6069 is fixed on the wheel frame 6068 for driving the retractable wheel 6067 to rotate, and the wheel frame 6068 is fixed on the frame 10; The plug-in sleeve is symmetrically arranged to drive two steel wire ropes 6065 on two rows of through holes to be wound around the same retractable wheel 6067, and the third motor is electrically connected to the controller.

[0044] The third motor drives the retractable wheel to rotate, and the retractable wheel releases or reels in two steel wire ropes. When releasing the steel wire ropes, the conical discharging head moves downward to straighten the cloth bag through the gravity pulling effect of the conical discharging head; when reeling in the steel wire ropes, the steel wire ropes pull the conical discharging head upward, thereby folding the cloth bag.

[0045] At least two sets of the main material feeding mechanism 20 are provided. By providing multiple sets of main material feeding mechanisms, mortar admixtures and mortar can be produced. The main components of the mortar are cement and stone powder. If two are provided, one is used for cement feeding and the other is used for stone powder feeding. If three are provided, the third one can be used for sand feeding. If four are provided, the feeding of fly ash can be further completed. The cellulose with a smaller content is still fed through the auxiliary material feeding mechanism.

[0046] The top layer of the frame 10 is provided with a dust removal mechanism 70; The dust removal mechanism 70 includes a negative pressure bin 701, and a large dust suction pipe 702 and a small dust suction pipe 703 are connected to the side of the negative pressure bin 701. The large dust suction pipe 702 extends into the upper end of the mixing bin 401; the small dust suction pipe 703 extends into the rectangular discharge channel 402; a filter bag is provided in the negative pressure bin, and an exhaust fan is provided at the mouth of the filter bag; The middle of the small dust suction pipe 703 is connected to a dust suction branch pipe 704, the lower end of the dust suction branch pipe 704 is connected to a bellows 705, the lower end of the bellows 705 is connected to a dust suction cover 706, the dust suction cover 706 is fixed to one end of a pull rope 707, and the other end of the pull rope 707 is tied to the frame 10; The bottom of the negative pressure bin is connected to a third valve 708 , the third valve 708 is connected to a return pipe 709 , and the lower end of the return pipe 709 extends into the waiting bin 50 .

[0047] The exhaust fan can make the air pressure in the negative pressure bin lower than the atmospheric pressure, so that the dust generated by the mixer during mixing can enter the negative pressure bin through the large dust suction pipe, thereby effectively reducing the overflow of dust during mixing; The dust generated in the silo can be absorbed through a small suction pipe, and the dust hood is placed at another vent of the tank truck. The vent is used to smoothly fill the mortar, but the vent will generate dust during loading. The dust generated can be sucked into the negative pressure bin through the dust hood and the dust branch pipe. Then the dust in the negative pressure bin is filtered by the filter bag and remains at the bottom of the negative pressure bin. After it accumulates to a certain extent, the third valve opens, and the mortar admixture in the negative pressure bin can enter the waiting bin through the return pipe, thereby effectively reducing the waste of materials.

[0048] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications of the above assumptions should also be regarded as the scope of protection of the present invention.

Claims

1. A mortar admixture production device, comprising a multi-layered frame (10), characterized in that: The top layer of the frame (10) is provided with a main material feeding mechanism (20) and an auxiliary material feeding mechanism (30); a mixer (40), a material storage bin (50) and a material discharging device (60) are provided below the main material feeding mechanism (20) and the auxiliary material feeding mechanism (30) in sequence; The discharging device (60) comprises a distributing channel (601) in an inverted "Y" shape, one discharging end of the distributing channel (601) being connected to a manual bagging mechanism, and the other discharging end of the distributing channel being connected to a loading mechanism.

2. A mortar admixture production equipment according to claim 1, characterized in that: The main material feeding mechanism (20) comprises a vertically arranged cylindrical silo (201), the bottom of the cylindrical silo (201) is connected to a first auger (202) arranged obliquely, one end of the first auger (202) away from the cylindrical silo (201) is connected to a first vertically arranged discharge pipe (203), and the lower end of the first discharge pipe (203) extends into a weighing bin (204); the weighing bin (204) is connected to a rectangular bracket (206) via a plurality of pressure sensors (205); A first on-off valve (207) is provided at the bottom outlet of the weighing bin (204), the first on-off valve (207) is connected to a second discharge pipe (208), and the second discharge pipe (208) is connected to the mixing bin (401) of the mixer (40).

3. A mortar admixture production equipment according to claim 2, characterized in that: The middle part of the second discharge pipe (208) is a bag tube.

4. A mortar admixture production equipment according to claim 2, characterized in that: The auxiliary material feeding mechanism (30) comprises a feeding cylinder (301) fixed on the frame (10), and the bottom of the feeding cylinder (301) is connected to the stirring bin (401) via a hose (302); A protective cone (303) having a larger upper portion and a smaller lower portion is fixed on the inner wall of the upper end of the feeding cylinder (301); The top of the feeding barrel (301) is provided with a barrel cover (304).

5. A mortar admixture production equipment according to claim 2, characterized in that: The mixer (40) further comprises a rectangular discharge port arranged on the bottom surface of the mixing chamber (401), a rectangular discharge channel (402) being fixed at the lower end of the rectangular discharge port, and a left valve plate (403) and a right valve plate (404) being provided at the upper end of the rectangular discharge channel (402); The lower end of the rectangular discharge channel (402) extends into the material storage bin (50).

6. A mortar admixture production equipment according to claim 5, characterized in that: The left valve plate (403) comprises an integrally formed left flip shaft body (4031) and a left baffle (4032), the right end of the left baffle (4032) being formed with a first inclined surface (4033); the left flip shaft body (4031) is inserted into and fixed on the left flip shaft (405), the lower end of the left flip shaft body (4031) is fixed with a left half worm gear (407) coaxially arranged with the left flip shaft (405), the left half worm gear (407) is meshed with a first worm (408), the first worm (408) is rotatably connected to the left worm seat (409), one end of the first worm (408) is connected to a first motor (410) for driving the first worm (408) to rotate, the left worm seat (409) and the first motor (410) are fixed on the side wall of the rectangular discharge channel, and the left flip shaft (405) is rotatably connected to the rectangular discharge channel; The right valve plate (404) includes an integrally formed right flip shaft body and a right baffle, a left end of the right baffle being formed with a second inclined surface (4041), the second inclined surface (4041) being pressed against the first inclined surface (4033) and being located below the first inclined surface (4033); the right flip shaft body is inserted into and fixed on the right flip shaft, a right half worm gear coaxially arranged with the right flip shaft is fixed on the lower end of the right flip shaft body, the right half worm gear is meshed with a second worm, the second worm is rotatably connected to the right worm seat, one end of the second worm is connected to a second motor driving it to rotate, the right worm seat and the second motor are fixed on the side wall of the rectangular discharge channel, and the right flip shaft is rotatably connected to the rectangular discharge channel.

7. A mortar admixture production equipment according to claim 5, characterized in that: The material distribution channel (601) comprises a vertical channel (6011) and a pair of oblique channels (6012) symmetrically arranged at the lower end of the vertical channel (6011); A switching plate (602) is provided in the middle area of ​​the pair of oblique channels (6012); the lower end of the switching plate (602) is fixed on a second rotating shaft (603); the second rotating shaft (603) is rotatably connected to the material distribution channel; and a second driving mechanism for driving the second rotating shaft (603) to rotate is provided at one end thereof; The loading mechanism comprises an electric valve (604) fixed at the lower end of one of the oblique channels (6012); the lower end of the electric valve (604) is connected to a discharge pipe (605); the lower end of the discharge pipe (605) is connected to a telescopic pipe fitting (606); the lower end of the telescopic pipe fitting (606) is connected to a conical discharge head (607); The manual bagging mechanism comprises a feeding pipe (608) fixed at the lower end of another oblique channel (6012); the lower end of the feeding pipe (608) is connected to a second auger; the other end of the second auger is provided with a long discharge pipe (609); the lower end of the long discharge pipe (609) is provided with a manual valve (610).

8. A mortar admixture production equipment according to claim 7, characterized in that: The telescopic pipe (606) comprises a cloth bag (6061), a plurality of evenly spaced retaining rings (6062) are sleeved inside the cloth bag (6061), a plurality of pairs of symmetrically arranged inserting strips (6063) are formed on the outer wall of the retaining ring (6062), and a through hole (6064) is formed on the outer protruding end of the inserting strip (6063) that passes through the cloth bag (6061); A row of through holes (6064) on the same side is inserted into a steel wire rope (6065), and the lower end of the steel wire rope (6065) is fixed to a conical discharge head (607); the upper end of the steel wire rope (6065) is wound around a plurality of guide wheels (6066) and then wound around a retractable wheel (6067), and the retractable wheel (6067) is rotatably connected to a wheel frame (6068), and a third motor (6069) is fixed to the wheel frame (6068) for driving the retractable wheel (6067) to rotate, and the wheel frame (6068) is fixed to the frame (10); The plug sleeve is symmetrically arranged to drive two steel wire ropes (6065) on two rows of through holes to be wound around the same retractable wheel (6067).

9. A mortar admixture production equipment according to claim 2, characterized in that: The main material feeding mechanism (20) is provided with at least two sets.

10. The mortar admixture production equipment according to claim 7, characterized in that: A dust removal mechanism (70) is provided on the top layer of the frame (10); The dust removal mechanism (70) comprises a negative pressure bin (701), and a large dust suction pipe (702) and a small dust suction pipe (703) are connected to the side of the negative pressure bin (701), the large dust suction pipe (702) extends into the upper end of the mixing bin (401); and the small dust suction pipe (703) extends into the rectangular discharge channel (402); The middle part of the small dust suction pipe (703) is connected to a dust suction branch pipe (704), the lower end of the dust suction branch pipe (704) is connected to a bellows (705), the lower end of the bellows (705) is connected to a dust suction hood (706), the dust suction hood (706) is fixed to one end of a pull rope (707), and the other end of the pull rope (707) is tied to the frame (10); The bottom of the negative pressure bin is connected to a third valve (708), the third valve (708) is connected to a return pipe (709), and the lower end of the return pipe (709) extends into the waiting bin (50).

Citation Information

Patent Citations

  • Automatic brick making production line

    CN117601273A

  • Tea packaging device

    CN201484670U

  • Double-discharge-port bagging apparatus

    CN202557803U

  • Concrete mixing plant capable of efficiently removing dust

    CN212498333U