Flue gas recovery and purification equipment
By combining the filter cartridge with a brush in the flue gas purification equipment, and using a single motor drive to achieve rotary cleaning and water washing operations of the filter cartridge, the problems of filter structure blockage and equipment complexity in the prior art are solved, and the purification efficiency and Equipment life, while reducing operating costs.
Patent Information
- Application Number
- CN202411663134.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2024-12-31
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the existing flue gas purification technology, the filter structure is prone to blockage, which increases the operating resistance and maintenance complexity of the equipment, and requires multiple mechanisms to treat gas and water, which increases the complexity and cost of the equipment.
A flue gas recovery and purification equipment is designed, using a filter cartridge and a brush to combine it, and the rotary cleaning and water washing of the filter cartridge is achieved through a single motor drive, avoiding clogging, simplifying the equipment structure and reducing energy consumption.
The stability and long-term filtration efficiency are achieved, the maintenance complexity and operating costs of the equipment are significantly reduced, and the quality of the output gas is improved.
Smart Images

Figure CN119215594A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of highway transportation, and in particular to a fume recovery and purification device. Background Art
[0002] With the acceleration of industrialization, flue gas emissions have become one of the main sources of air pollution. The various harmful gases and particulate matter contained in them pose a serious threat to the environment and human health. Therefore, efficient purification of flue gas, especially the removal of gaseous pollutants and soot particles, has become an important issue to be solved in the field of environmental protection. In existing flue gas purification technologies, the filter structure, as a key component, bears the heavy responsibility of intercepting soot particles in the flue gas. These filter structures are usually designed as porous media or mesh structures, which retain soot particles on their surface or inside through physical blocking. However, this traditional filtering method faces many challenges in practical applications:
[0003] 1. As the filtering process continues, more and more smoke particles are intercepted on the filter, causing the pores of the filter to gradually decrease or even become completely blocked, seriously affecting the flow efficiency and purification effect of the flue gas; this not only increases the operating resistance of the system, but may also cause equipment failures, requiring frequent cleaning and maintenance.
[0004] 2. After the filtration is completed, the filtered flue gas needs to be processed by water washing. In the prior art, multiple mechanisms such as air pumps and water pumps are required, which increases the complexity and cost of the equipment. Summary of the invention
[0005] The purpose of the present invention is to solve the shortcomings existing in the prior art, and a flue gas recovery and purification device is proposed. During actual use, the device utilizes a filter cartridge in conjunction with a brush to avoid blockage and ensure the continuity of filtration. In addition, a single motor is used to not only achieve the blockage clearing effect, but also realize subsequent gas flow and water washing operations, thereby reducing the complexity and cost of the overall equipment.
[0006] In order to achieve the above object, the present invention adopts the following technical solutions:
[0007] A flue gas recovery and purification device comprises a filter box and a water washing box, wherein the filter box is located above the water washing box, and the filter box and the water washing box are fixedly connected by a plurality of connecting plates; a filter mechanism, wherein the filter mechanism comprises a connecting pipe rotatably connected to the top of the filter box, the lower end of the connecting pipe is fixedly connected to a filter cartridge, the filter cartridge is communicated with the connecting pipe, and an air inlet is provided on the left inner wall of the filter box; a cleaning mechanism, wherein the cleaning mechanism comprises a motor installed on one of the connecting plates, the output shaft of the motor passes through the connecting plate, and a first A rotating shaft, the output shaft of the motor is fixedly connected to the second rotating shaft, pulleys are installed on the first rotating shaft and the second rotating shaft, the two pulleys are connected by a transmission belt, the first rotating shaft is rotatably connected to the inner wall of the filter box, the left end of the first rotating shaft is fixedly connected to the first bevel gear, the second bevel gear is installed on the connecting pipe, the first bevel gear is meshed with the second bevel gear, a brush is installed on the inner bottom of the filter box, and the brush is in contact with the outer wall of the filter cylinder; a gas flow mechanism; a water washing mechanism, the water washing mechanism is used to wash the filtered gas with water.
[0008] Preferably, a support frame is installed at the lower end of the water washing box.
[0009] Preferably, a first discharge port is installed at the inner bottom of the filter box, a second discharge port is installed at the inner bottom of the water washing box, and manual valves are installed inside the first discharge port and the second discharge port.
[0010] Preferably, the gas flow mechanism includes a rectangular box fixedly connected to the right side of the washing box, two cylindrical grooves are symmetrically opened on the upper end of the rectangular box, piston blocks that can slide up and down are arranged in the two cylindrical grooves, the right end of the second rotating shaft is fixedly connected to a rotating disk, and a connecting rod is rotatably connected to the eccentric right side of the rotating disk, the upper ends of the two piston blocks are commonly fixedly connected to a U-shaped frame, and the other end of the connecting rod is rotatably connected to the horizontal part of the U-shaped frame.
[0011] Preferably, the inner bottom space of the columnar groove located on the left side is connected with a first one-way tube and a second one-way tube, the other end of the first one-way tube extends into the inner space of the water washing box, the inner top space of the water washing box is connected with the inner top space of the filter box through a connecting tube, and one end of the connecting tube located inside the filter box extends to the inside of the filter cartridge.
[0012] Preferably, the inner bottom space of the columnar groove located on the left side is connected with a first one-way tube and a second one-way tube, the other end of the first one-way tube extends into the inner space of the water washing box, the inner top space of the water washing box is connected with the inner top space of the filter box through a connecting tube, and one end of the connecting tube located inside the filter box extends to the inside of the filter cartridge.
[0013] Preferably, the water washing mechanism includes a connecting tube fixedly connected to the top of the water washing box, an annular cavity is arranged inside the connecting tube, a plurality of water spray outlets are opened on the inner wall of the annular cavity, a water tank is installed on the upper end of the support frame, the inner bottom space of the columnar groove on the right side is connected with the water tank through a third one-way pipe, and the inner bottom space of the columnar groove on the right side is connected with the inside of the third one-way pipe through a fourth one-way pipe.
[0014] Preferably, a second one-way valve is installed inside the third one-way tube and the fourth one-way tube. The flow direction of the second one-way valve inside the third one-way tube is that the water tank flows in one direction into the right cylindrical groove, and the flow direction of the second one-way valve inside the fourth one-way tube is that the right cylindrical groove flows in one direction into the annular cavity.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. The use of a single driving source to simultaneously drive the three functions of gas flow, water washing purification and filter cartridge self-cleaning greatly simplifies the system structure and reduces energy consumption and component costs. Compared with traditional systems that require multiple independent devices or driving sources, the present invention significantly reduces operating costs and maintenance complexity.
[0017] 2. The first rotating shaft drives the filter cartridge to rotate, forming a relative motion with the fixed brush, realizing automatic cleaning of the filter cartridge surface, effectively preventing particle blockage, and ensuring the stability and long-term effectiveness of the filtration. This design not only improves the filtration effect, but also significantly extends the service life of the filter cartridge.
[0018] 3. The piston block on the right side reciprocates under the drive of the motor. The clean water in the water tank is introduced into the annular cavity by means of the third one-way pipe and the second one-way valve in the fourth one-way pipe, and is evenly sprayed out through multiple water nozzles to deeply wash and purify the filtered gas, effectively remove residual harmful substances and odors, and significantly improve the quality of the output gas. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a structural schematic diagram of a flue gas recovery and purification device proposed by the present invention;
[0020] Figure 2 It is a structural schematic diagram of the filtering mechanism;
[0021] Figure 3 It is an enlarged schematic diagram of the rectangular box;
[0022] Figure 4 It is a schematic diagram of the enlarged structure of the connecting tube;
[0023] Figure 5 It is an enlarged structural schematic diagram of the filter cartridge;
[0024] Figure 6 This is a schematic diagram of the enlarged structure of the rectangular box.
[0025] In the figure: 1 filter box, 2 water washing box, 3 connecting plate, 4 first discharge port, 5 filter cartridge, 6 connecting pipe, 7 motor, 8 rectangular box, 9 air inlet, 10 second discharge port, 11 support frame, 12 water tank, 13 first rotating shaft, 14 second bevel gear, 15 first bevel gear, 16 pulley, 17 transmission belt, 18 second rotating shaft, 19 rotating disk, 20 connecting rod, 21 U-shaped frame, 22 piston block, 23 columnar groove, 24 first one-way pipe, 25 second one-way pipe, 26 third one-way pipe, 27 fourth one-way pipe, 28 connecting cylinder, 29 annular cavity, 30 water spray port, 31 brush. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0027] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0028] Reference Figure 1-Figure 6 A flue gas recovery and purification device comprises a filter box 1 and a water washing box 2. The filter box 1 is located above the water washing box 2. The filter box 1 and the water washing box 2 are fixedly connected through a plurality of connecting plates 3. A support frame 11 is installed at the lower end of the water washing box 2. The support frame 11 is a steel frame with good supporting performance. A first discharge port 4 is installed at the inner bottom of the filter box 1. A second discharge port 10 is installed at the inner bottom of the water washing box 2. Manual valves are installed inside the first discharge port 4 and the second discharge port 10 to facilitate the subsequent discharge of dust and liquid after washing;
[0029] As an embodiment of the present invention, it also includes a filtering mechanism, which includes a connecting pipe 6 rotatably connected to the top of the filter box 1, a filter cartridge 5 is fixedly connected to the lower end of the connecting pipe 6, a plurality of filtering through holes are opened on the side wall of the filter cartridge 5, the filter cartridge 5 is connected to the connecting pipe 6, and an air inlet 9 is opened on the left inner wall of the filter box 1, and the air inlet 9 is connected to the external smoke exhaust pipe;
[0030] As an embodiment of the present invention, it also includes a cleaning mechanism, which includes a motor 7 installed on one of the connecting plates 3, the output shaft of the motor 7 passes through the connecting plate 3, a first rotating shaft 13 is provided on the right side wall of the filter box 1, the output shaft of the motor 7 is fixedly connected to the second rotating shaft 18, the first rotating shaft 13 and the second rotating shaft 18 are both installed with pulleys 16, the two pulleys 16 are connected by a transmission belt 17, the first rotating shaft 13 is rotatably connected to the inner wall of the filter box 1, the left end of the first rotating shaft 13 is fixedly connected to the first bevel gear 15, the second bevel gear 14 is installed on the connecting pipe 6, the first bevel gear 15 is meshed with the second bevel gear 14, and a brush 31 is installed on the inner bottom of the filter box 1, and the brush 31 is in contact with the outer wall of the filter cartridge 5;
[0031] As an embodiment of the present invention, it also includes a gas flow mechanism, which includes a rectangular box 8 fixedly connected to the right side of the washing box 2, and two columnar grooves 23 are symmetrically opened at the upper end of the rectangular box 8. The two columnar grooves 23 are both provided with piston blocks 22 that can slide up and down. The right end of the second rotating shaft 18 is fixedly connected to a rotating disk 19, and a connecting rod 20 is rotatably connected to the right eccentric part of the rotating disk 19. The upper ends of the two piston blocks 22 are commonly fixedly connected to a U-shaped frame 21, and the other end of the connecting rod 20 is rotatably connected to the horizontal part of the U-shaped frame 21. The inner bottom space of the columnar groove 23 on the left side is connected to the first one-way pipe 2 4 and a second one-way pipe 25, the other end of the first one-way pipe 24 extends into the inner space of the water washing box 2, the inner top space of the water washing box 2 is connected with the inner top space of the filter box 1 through a connecting pipe, one end of the connecting pipe located inside the filter box 1 extends to the inside of the filter cartridge 5, the first one-way pipe 24 and the second one-way pipe 25 are both equipped with a first one-way valve, the first one-way valve in the first one-way pipe 24 flows in a one-way direction from the inside of the water washing box 2 to the bottom of the left cylindrical groove 23, the first one-way valve in the second one-way pipe 25 flows from top to bottom, and the other end of the second one-way pipe 25 is connected with the subsequent processing flow for refined processing;
[0032] As an embodiment of the present invention, it also includes a water washing mechanism, which is used to wash the filtered gas with water. The water washing mechanism includes a connecting tube 28 fixedly connected to the top of the water washing box 2, and an annular cavity 29 is arranged inside the connecting tube 28. A plurality of water spray ports 30 are opened on the inner wall of the annular cavity 29. A water tank 12 is installed on the upper end of the support frame 11. The inner bottom space of the columnar groove 23 on the right is connected with the water tank 12 through a third one-way tube 26, and the inner bottom space of the columnar groove 23 on the right is connected with the inside of the third one-way tube 26 through a fourth one-way tube 27. Second one-way valves are installed inside the third one-way tube 26 and the fourth one-way tube 27. The second one-way valve inside the third one-way tube 26 flows in a one-way direction from the water tank 12 to the right columnar groove 23, and the second one-way valve inside the fourth one-way tube 27 flows in a one-way direction from the right columnar groove 23 to the inside of the annular cavity 29.
[0033] In the present invention, when in use, the motor 7 is started, and the motor 7 drives the second rotating shaft 18 to rotate, thereby rotating the rotating disk 19. The rotation of the rotating disk 19 will cause the two piston blocks 22 to reciprocate up and down through the connecting rod 20 and the U-shaped frame 21. When the piston block 22 on the left side moves up and down, with the use of the first one-way tube 24 and the second one-way tube 25 and the two first one-way valves, a one-way gas flow inside the water washing box 2, the left cylindrical groove 23 and the outside will be generated. The one-way gas flow will reduce the internal air pressure of the water washing box 2, thereby using the negative pressure difference to extract the internal gas of the filter box 1, and finally replenish gas from the air inlet 9 to achieve a one-way air flow;
[0034] When the whole thing passes through the filter box 1, it will be filtered by the filter cartridge 5 and then enter the water washing box 2. After entering the water washing box 2, the piston block 22 on the right side reciprocates up and down, and cooperates with the second one-way valve in the third one-way tube 26 and the fourth one-way tube 27 to draw water in the water tank 12, and then spray it out from the multiple water spray ports 30 at the annular cavity 29. In this way, water washing can be achieved, and only one driving source is needed for water washing and gas flow, which reduces the actual cost.
[0035] In addition, the rotation of the second rotating shaft 18 will also rotate the first rotating shaft 13 through the use of the transmission belt 17 and the pulley 16. The rotation of the first rotating shaft 13 will rotate the filter cartridge 5 through the transmission of the second bevel gear 14 and the first bevel gear 15, thereby rotating it relative to the brush 31, achieving surface self-cleaning and achieving an anti-clogging effect.
[0036] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein, for example. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0037] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A flue gas recovery and purification device, characterized in that: include: A filter box (1) and a water washing box (2), wherein the filter box (1) is located above the water washing box (2), and the filter box (1) and the water washing box (2) are fixedly connected via a plurality of connecting plates (3); A filter mechanism, the filter mechanism comprising a connecting pipe (6) rotatably connected to the top of the filter box (1), a filter cartridge (5) being fixedly connected to the lower end of the connecting pipe (6), the filter cartridge (5) being in communication with the connecting pipe (6), and an air inlet (9) being provided on the left inner wall of the filter box (1); A cleaning mechanism, the cleaning mechanism comprising a motor (7) mounted on one of the connecting plates (3), the output shaft of the motor (7) passing through the connecting plate (3), a first rotating shaft (13) passing through the right side wall of the filter box (1), the output shaft of the motor (7) being fixedly connected to a second rotating shaft (18), the first rotating shaft (13) and the second rotating shaft (18) being both mounted with pulleys (16), the two pulleys (16) being connected in transmission via a transmission belt (17), the first rotating shaft (13) being rotatably connected to the inner wall of the filter box (1), the left end of the first rotating shaft (13) being fixedly connected to a first bevel gear (15), the upper portion of the connecting pipe (6) being mounted with a second bevel gear (14), the first bevel gear (15) being meshed with the second bevel gear (14), the inner bottom of the filter box (1) being mounted with a brush (31), the brush (31) being in contact with the outer side wall of the filter cartridge (5); Gas flow mechanism; A water washing mechanism is used to wash the filtered gas with water.
2. A flue gas recovery and purification device according to claim 1, characterized in that: A support frame (11) is installed at the lower end of the water washing box (2).
3. The flue gas recovery and purification equipment according to claim 1, characterized in that: The inner bottom of the filter box (1) is provided with a first discharge port (4), the inner bottom of the water washing box (2) is provided with a second discharge port (10), and manual valves are installed inside the first discharge port (4) and the second discharge port (10).
4. The flue gas recovery and purification equipment according to claim 1, characterized in that: The gas flow mechanism comprises a rectangular box (8) fixedly connected to the right side of the washing box (2), the upper end of the rectangular box (8) is symmetrically provided with two columnar grooves (23), and piston blocks (22) that can slide up and down are arranged in the two columnar grooves (23), the right end of the second rotating shaft (18) is fixedly connected to a rotating disk (19), and the right eccentric part of the rotating disk (19) is rotatably connected to a connecting rod (20), the upper ends of the two piston blocks (22) are commonly fixedly connected to a U-shaped frame (21), and the other end of the connecting rod (20) is rotatably connected to the horizontal part of the U-shaped frame (21).
5. The flue gas recovery and purification equipment according to claim 4, characterized in that: The inner bottom space of the columnar groove (23) located on the left side is connected to a first one-way tube (24) and a second one-way tube (25); the other end of the first one-way tube (24) extends into the inner space of the water washing box (2); the inner top space of the water washing box (2) is connected to the inner top space of the filter box (1) via a connecting tube; one end of the connecting tube located inside the filter box (1) extends into the inside of the filter cartridge (5).
6. The flue gas recovery and purification equipment according to claim 5, characterized in that: A first one-way valve is installed in both the first one-way tube (24) and the second one-way tube (25). The flow direction of the first one-way valve in the first one-way tube (24) is one-way from the inside of the washing box (2) to the bottom of the left columnar groove (23), and the flow direction of the first one-way valve in the second one-way tube (25) is from top to bottom.
7. The flue gas recovery and purification equipment according to claim 4, characterized in that: The water washing mechanism comprises a connecting tube (28) fixedly connected to the top of the water washing box (2), an annular cavity (29) is arranged inside the connecting tube (28), a plurality of water spraying ports (30) are provided on the inner wall of the annular cavity (29), a water tank (12) is installed on the upper end of the support frame (11), the inner bottom space of the columnar groove (23) located on the right side is connected to the water tank (12) through a third one-way pipe (26), and the inner bottom space of the columnar groove (23) located on the right side is connected to the inside of the third one-way pipe (26) through a fourth one-way pipe (27).
8. The flue gas recovery and purification equipment according to claim 7, characterized in that: A second one-way valve is installed inside the third one-way tube (26) and the fourth one-way tube (27). The second one-way valve inside the third one-way tube (26) allows the flow to flow from the water tank (12) to the right columnar groove (23) in one direction, while the second one-way valve inside the fourth one-way tube (27) allows the flow to flow from the right columnar groove (23) to the inside of the annular cavity (29) in one direction.
Citation Information
Patent Citations
Environment-friendly spray dust removal device
CN109718625A
Movable fire-fighting smoke ventilator for urban fire scene
CN118008897A
Efficient combined dust removal device
CN210045027U
An environmentally friendly industrial waste gas purifier
CN218794702U
Ultra-high temperature shaft kiln flue gas collecting device
CN219200041U
