Magnetic separation device for quartz powder purification

By using the design of a rotating cylinder and a magnetic selection in the quartz powder magnetic separation device, combined with vibration and flip mechanism, efficient separation and detection of magnetic impurities in quartz powder is achieved, and the problem of low magnetic separation efficiency in the prior art is solved. Improves the purification quality and magnetic separation performance of quartz powder.

CN119259249APending Publication Date: 2025-01-07CHONGYI COUNTY YUANDE NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202411690557.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-01-07

AI Technical Summary

Technical Problem

When magnetic separation of large batches of quartz materials, the existing quartz powder magnetic separation devices have low screening efficiency and are difficult to quickly remove magnetic impurities, resulting in a decrease in magnetic separation performance and affecting the optical performance and electrical insulation of quartz powder.

Method used

A magnetic separation device including a rotating cylinder, a magnetic separation channel, a controllable sealing door assembly, a rotatable magnetic option, a flip mechanism, a vibration mechanism and an image detection module are designed, and dynamic separation of the rotating cylinder and flip of the magnetic option , realize efficient adsorption and real-time detection of magnetic impurities to avoid secondary pollution.

Benefits of technology

The contact efficiency between quartz raw materials and magnetic options is improved, the efficient adsorption and separation of magnetic impurities is ensured, and the number of impurities is monitored in real time through the image detection module to avoid resource waste, and the purification quality and magnetic separation efficiency of quartz powder are improved.

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Abstract

The invention discloses a magnetic separation device for quartz powder purification, and relates to the technical field of quartz processing, the magnetic separation device comprises two groups of supporting seats, and the side surfaces of the two groups of supporting seats are provided with driving mechanisms; first connecting parts are arranged at the two ends of the fixing cylinder, and the first connecting parts at the two ends of the fixing cylinder are connected with the two sets of supporting seats correspondingly; second connecting parts are arranged at the two ends of the rotating cylinder, the second connecting parts at the two ends of the rotating cylinder are rotationally connected with the first connecting parts on the corresponding sides correspondingly, and the two sets of second connecting parts are connected with the driving mechanisms in the corresponding directions correspondingly; and the fixing frame is arranged in the rotating cylinder. Dynamic separation of quartz raw materials is achieved through movement of the rotating cylinder, the quartz raw materials can make more sufficient contact with all the magnetic separation pieces, and it is ensured that magnetic impurities are efficiently adsorbed.
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Description

Technical Field

[0001] The invention relates to the technical field of quartz processing, in particular to a magnetic separation device for purifying quartz powder. Background Art

[0002] Quartz powder is an important industrial raw material, widely used in photovoltaics, electronics, semiconductors, precision ceramics and special glass. With the continuous improvement of the purity requirements of high-tech industries, more stringent requirements have been put forward for the quality standards of quartz powder. In actual production, quartz powder often contains a certain amount of magnetic impurities, such as hematite, magnetite and other iron oxide impurities, which seriously affect the optical properties, chemical stability and electrical insulation of quartz powder. Therefore, purification of quartz powder is one of the key steps in producing high-purity quartz powder.

[0003] With the development of magnetic separation technology, magnetic separation has gradually become an efficient and environmentally friendly means of purifying quartz powder. The core of magnetic separation is to use the magnetic field to selectively adsorb magnetic impurities and separate the magnetic impurities from quartz powder.

[0004] After searching, a Chinese patent (publication number: CN115193579B) discloses a high-quality quartz sand magnetic separation device, which includes quartz sand magnetic separation equipment, which includes a magnetic separation body, a metal impurity scraping and storing mechanism, a twin-screw material turner, a suspended impurity cleaner, a water circulation mechanism and a quartz sand conveyor. A material guide plate is installed on the right side of the magnetic separation body, the metal impurity scraping and storing mechanism is installed at the upper left corner of the magnetic separation mechanism and the inner side is in contact with the magnetic separation body, the twin-screw material turner is installed at the bottom of the magnetic separation body, the suspended impurity cleaner is divided into two groups and is symmetrically installed on the left and right sides of the magnetic separation body, and the water circulation mechanism includes a water pipe connected to the bottom of the magnetic separation body at one end and a water pump connected to the water pipe.

[0005] In the prior art, when magnetically separating large quantities of quartz materials, the magnetic separation device needs to have a high screening efficiency, and the screened magnetic impurities need to be removed quickly to avoid the problem of reduced magnetic separation performance due to the magnetic impurities covering the magnetic separation part of the magnetic separation device during continuous processing. Therefore, the present invention proposes a magnetic separation device for purifying quartz powder. Summary of the invention

[0006] The object of the present invention is to provide a magnetic separation device for purifying quartz powder to solve the problems mentioned in the above background technology.

[0007] The present invention can be implemented by the following technical scheme: A magnetic separation device for quartz powder purification includes two groups of support seats and a fixed cylinder, and the sides of the two groups of support seats are both equipped with a driving mechanism;

[0008] Both ends of the fixed cylinder are provided with a first connection part, and two groups of first connection parts are fixedly connected to two groups of support seats respectively;

[0009] A rotating cylinder is arranged inside the fixed cylinder, and a cavity is arranged between the fixed cylinder and the rotating cylinder. Second connecting parts are arranged at both ends of the rotating cylinder. Two groups of second connecting parts respectively penetrate the first connecting parts in corresponding directions and are rotatably connected with the first connecting parts. At the same time, the two groups of second connecting parts are respectively connected with the driving mechanisms in corresponding directions.

[0010] A fixing frame is arranged inside the rotating drum, and two ends of the fixing frame respectively penetrate through the second connecting portion in the corresponding direction and are rotatably connected thereto, and two ends of the fixing frame are respectively connected to the supporting seats in the corresponding direction;

[0011] After the two sets of driving mechanisms are started synchronously, the rotating cylinder is driven to rotate inside the supporting seat through the two sets of second connecting parts, while the fixing frame remains stationary relative to the fixing cylinder;

[0012] Two groups of extension frames are installed on both sides of the fixed frame, and the two groups of extension frames extend to one side of the inner wall of the rotating cylinder, and the area inside the rotating cylinder located below the two groups of extension frames is used as a raw material area for containing the quartz raw material to be magnetically separated;

[0013] A magnetic separation channel is provided on the side of the rotating cylinder, and the magnetic separation channel extends to one side of the inner wall of the fixed cylinder, and a controllable sealing door assembly is installed inside the magnetic separation channel. When the sealing door assembly is closed, the magnetic separation channel is closed, and the inside of the rotating cylinder is converted into a sealed space to prevent the quartz raw material from leaking from the inside of the rotating cylinder during magnetic separation;

[0014] A plurality of rotatable magnetic selectors are installed on the side of the rotating drum, and a plurality of flipping mechanisms are installed at one end of the rotating drum, each flipping mechanism is respectively connected to a group of magnetic selectors and controls the rotation angle of a corresponding group of magnetic selectors;

[0015] One side of each magnetic separation element is set as a magnetic separation surface. When the magnetic separation surface faces the inside of the rotating cylinder, the magnetic impurities inside the quartz raw material are magnetically separated when passing through the quartz raw material. When the magnetic separation surface faces away from the inside of the rotating cylinder, the magnetic impurities are conveniently cleaned;

[0016] A discharge plate is installed on the side of the fixed cylinder, one end of which abuts against the side of the rotating cylinder. When the magnetic separation surface of each magnetic separator passes through the discharge plate, the discharge plate guides the magnetic impurities on the magnetic separation surface of each magnetic separator out of the fixed cylinder.

[0017] A further technical improvement of the present invention is that: a feed port is provided on the side of the fixed cylinder facing away from the discharge plate, a shielding plate is rotatably connected inside the feed port, and a swing mechanism is installed on at least one side of the fixed cylinder, and the output end of the swing mechanism is connected to the shielding plate;

[0018] After the swing mechanism is started, the baffle is unfolded from the feed port, and the magnetic separation channel of the rotating drum is moved to the side of the feed port, and the sealing door assembly inside the magnetic separation channel is opened, the quartz raw material to be magnetically separated can be transported from the feed port and the magnetic separation channel to the raw material area of ​​the rotating drum.

[0019] A further technical improvement of the present invention is that a discharge channel is provided on the lower side of the fixed cylinder, and after the magnetic separation channel rotates to the upper side of the discharge channel and the sealing door assembly inside the magnetic separation channel is opened, the quartz raw material in the raw material area can be discharged from the rotating cylinder.

[0020] A further technical improvement of the present invention is that: a vibration mechanism is installed on the lower side of the fixing frame, and a plurality of vibration components are installed on the output end of the vibration mechanism;

[0021] Each vibration component extends into the raw material area. During magnetic separation, the vibration mechanism is started to vibrate the quartz raw material through each vibration component to improve the quality of magnetic separation.

[0022] A further technical improvement of the present invention is that after leaving the raw material area, each magnetic separator rotates based on the corresponding flipping mechanism, turning the magnetic separation surface from a state facing the rotating cylinder to a state facing away from the rotating cylinder, that is, facing the inner wall of the fixed cylinder.

[0023] A further technical improvement of the present invention is that: the vibration assembly comprises a stroke cylinder connected to the vibration mechanism, and a vibrating member is installed at the output end of the stroke cylinder;

[0024] After the stroke cylinder is started, it drives the vibrating piece to move, thereby changing the depth of the vibrating piece in the raw material area.

[0025] A further technical improvement of the present invention is that an image detection module is installed inside the fixed cylinder on the upper side of the raw material area of ​​the rotating cylinder. After the magnetic separation surface of each magnetic separation element is turned to face away from the rotating cylinder, the image detection module detects the amount of magnetic impurities on its magnetic separation surface to obtain impurity magnetic separation data, which includes the following steps:

[0026] S1. Preset the threshold of target impurities as the criterion for completing magnetic separation;

[0027] S2. When each magnetic selection component passes by, the image detection module counts the magnetic impurities on the magnetic selection component to obtain impurity data, and then stores the impurity data together with the time tag;

[0028] S3, data analysis;

[0029] The test data is analyzed regularly, and the formula used is: And draw the curve of magnetic impurities changing with time;

[0030] Where R is the rate of change, Q n is the magnetic impurity data of the nth detection, and Δt is the detection interval time;

[0031] S4, judging the progress of magnetic separation;

[0032] If the change curve conforms to the preset screening progress curve, and the change rate R is lower than the preset threshold value for multiple times in a row, and Q reaches the preset minimum value, the magnetic separation process is judged to be completed and a stop signal is issued.

[0033] A further technical improvement of the present invention is that a plurality of supporting rollers are installed on the outer side of the rotating drum, and one end of each supporting roller facing away from the rotating drum abuts against the inner side of the fixed drum, so as to support the rotating drum when the rotating drum rotates.

[0034] Compared with the prior art, the present invention has the following beneficial effects:

[0035] The present invention realizes dynamic separation from the quartz raw material through the movement of the rotating cylinder, and can make the quartz raw material contact with each magnetic selection element more fully, ensuring efficient adsorption of magnetic impurities;

[0036] After each magnetic separator absorbs the magnetic impurities, it can be turned over, and the number of impurities absorbed on each magnetic separator can be detected in real time through the image detection module, so as to analyze the change trend of the number of magnetic impurities over time and avoid waste of resources caused by excessive processing;

[0037] And after each magnetic separator is flipped, the magnetic impurities can be separated from the quartz raw material to avoid secondary contamination caused by repeated contact, thereby improving the purification quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0038] In order to facilitate understanding by those skilled in the art, the present invention is further described below with reference to the accompanying drawings.

[0039] Figure 1 It is a front view of the present invention;

[0040] Figure 2 is a side sectional view of the fixing cylinder in Example 1 of the present invention;

[0041] Figure 3 It is a front view of the rotating drum in the present invention;

[0042] Figure 4 It is a structural schematic diagram of the connection part between the fixed cylinder, the rotating cylinder and the fixed frame in the present invention;

[0043] Figure 5 It is a side sectional view of the fixing tube in Example 2 of the present invention.

[0044] In the figure: 1. support seat; 2. fixed cylinder; 3. driving mechanism; 4. rotating cylinder; 5. fixed frame; 6. magnetic separation element; 7. flipping mechanism; 8. swinging mechanism; 9. shielding plate; 10. magnetic separation channel; 11. discharge plate; 12. extension frame; 13. vibration mechanism; 14. vibration assembly; 15. discharge channel; 16. image detection module; 17. support roller; 141. stroke cylinder; 142. vibration element. DETAILED DESCRIPTION

[0045] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined invention purpose, the specific implementation methods, structures, features and effects of the present invention are described in detail below in conjunction with the accompanying drawings and preferred embodiments.

[0046] Example 1

[0047] See also Figure 1-4 As shown, the present invention provides a magnetic separation device for purifying quartz powder, comprising two sets of support seats 1 and a fixed cylinder 2, and a driving mechanism 3 is installed on the side of the two sets of support seats 1;

[0048] Both ends of the fixed tube 2 are provided with first connection parts, and two groups of first connection parts are fixedly connected to two groups of support seats 1 respectively;

[0049] A rotating cylinder 4 is arranged inside the fixed cylinder 2, and a cavity is arranged between the fixed cylinder 2 and the rotating cylinder 4. Second connection parts are arranged at both ends of the rotating cylinder 4. Two groups of second connection parts respectively penetrate the first connection parts in corresponding directions and are rotatably connected with the first connection parts. At the same time, the two groups of second connection parts are respectively connected with the driving mechanism 3 in corresponding directions.

[0050] A fixing frame 5 is provided inside the rotating drum 4, and both ends of the fixing frame 5 respectively penetrate through the second connecting portion in the corresponding direction and are rotatably connected thereto, and both ends of the fixing frame 5 are respectively connected to the supporting seat 1 in the corresponding direction;

[0051] After the two sets of driving mechanisms 3 are started synchronously, the rotating cylinder 4 is driven to rotate inside the supporting seat 1 through the two sets of second connecting parts, while the fixing frame 5 remains stationary relative to the fixing cylinder 2;

[0052] Two groups of extension frames 12 are installed on both sides of the fixed frame 5. Both groups of extension frames 12 extend to one side of the inner wall of the rotating cylinder 4. The area inside the rotating cylinder 4 located below the two groups of extension frames 12 is used as a raw material area for containing the quartz raw material to be magnetically separated.

[0053] A magnetic separation channel 10 is provided on the side of the rotating cylinder 4, and the magnetic separation channel 10 extends to one side of the inner wall of the fixed cylinder 2, and a controllable sealing door assembly is installed inside the magnetic separation channel 10. When the sealing door assembly is closed, the magnetic separation channel 10 is closed, and the inside of the rotating cylinder 4 is converted into a sealed space to prevent the quartz raw material from leaking from the inside of the rotating cylinder 4 during magnetic separation;

[0054] In this embodiment, the sealing door assembly includes a swing unit connected to the magnetic separation channel 10, the swing unit adopts a motor structure, and a plate unit is installed at the output end of the swing unit;

[0055] A plurality of rotatable magnetic selectors 6 are installed on the side of the rotating cylinder 4, and a plurality of flipping mechanisms 7 are installed at one end of the rotating cylinder 4, each flipping mechanism 7 is respectively connected to a group of magnetic selectors 6, and controls the rotation angle of the corresponding group of magnetic selectors 6;

[0056] One side of each magnetic separation element 6 is set as a magnetic separation surface. When the magnetic separation surface faces the inside of the rotating cylinder 4, the magnetic impurities inside the quartz raw material are magnetically separated when passing through the quartz raw material. When the magnetic separation surface faces away from the inside of the rotating cylinder 4, the magnetic impurities are conveniently cleaned;

[0057] After leaving the raw material area, each magnetic separator 6 rotates based on the corresponding flip mechanism 7 to change the magnetic separation surface from a state facing the rotating cylinder 4 to a state facing away from the rotating cylinder 4 , that is, toward the inner wall of the fixed cylinder 2 .

[0058] A discharge plate 11 is installed on the side of the fixed cylinder 2, and one end of the discharge plate 11 abuts against the side of the rotating cylinder 4. When the magnetic separation surface of each magnetic separator 6 passes through the discharge plate 11, the discharge plate 11 discharges the magnetic impurities on the magnetic separation surface of each magnetic separator 6 out of the fixed cylinder 2.

[0059] See also Figure 2 As shown, a feed port is provided on the side of the fixed cylinder 2 facing away from the discharge plate 11, a shielding plate 9 is rotatably connected inside the feed port, and a swing mechanism 8 is installed on at least one side of the fixed cylinder 2, and the output end of the swing mechanism 8 is connected to the shielding plate 9;

[0060] After the swing mechanism 8 is started, the baffle plate 9 is unfolded from the feed port, and the magnetic separation channel 10 of the rotating drum 4 is moved to the side of the feed port, and the sealing door assembly inside the magnetic separation channel 10 is opened, the quartz raw material to be magnetically separated can be transported from the feed port and the magnetic separation channel 10 to the raw material area of ​​the rotating drum 4.

[0061] A discharge channel 15 is provided at the lower side of the fixed cylinder 2 . After the magnetic separation channel 10 rotates to the upper side of the discharge channel 15 and the sealing door assembly inside the magnetic separation channel 10 is opened, the quartz raw material in the raw material area can be discharged from the rotating cylinder 4 .

[0062] A vibration mechanism 13 is installed on the lower side of the fixing frame 5, and a plurality of vibration components 14 are installed on the output end of the vibration mechanism 13;

[0063] Each vibration component 14 extends into the raw material area. During magnetic separation, the vibration mechanism 13 is started to vibrate the quartz raw material through each vibration component 14 to improve the quality of magnetic separation.

[0064] The vibration assembly 14 includes a stroke cylinder 141 connected to the vibration mechanism 13, and a vibration member 142 is installed at the output end of the stroke cylinder 141;

[0065] After the stroke cylinder 141 is started, it drives the vibrating member 142 to move, thereby changing the depth of the vibrating member 142 in the raw material area.

[0066] When working, the two sets of driving mechanisms 3 are started first, and the magnetic separation channel 10 is rotated to one side of the feed port of the fixed cylinder 2, and then the swing mechanism 8 opens the shielding plate 9, and the quartz raw materials to be magnetically separated are transported to the rotating cylinder 4, and the two sets of extension frames 12 in the rotating cylinder 4 limit the range of movement of the quartz raw materials inside the rotating cylinder 4;

[0067] Then the shielding plate 9 is closed, and the two sets of driving mechanisms 3 are started again to drive the rotating cylinder 4 to rotate. When the rotating cylinder 4 rotates, the quartz raw materials are separated, and at the same time, the magnetic separation surfaces in each magnetic separator 6 are started to generate magnetism to adsorb the magnetic impurities in the quartz raw materials. After each magnetic separator 6 leaves the raw material area of ​​the rotating cylinder 4, its corresponding flipping mechanism 7 is started to flip the magnetic separator 6. After the magnetic separator 6 passes the vertex of the rotating cylinder 4, the magnetic separation surface of the magnetic separator 6 stops working and does not generate magnetism. The magnetic impurities corresponding to the outer side of the magnetic separator 6 are separated from the magnetic separator 6 and discharged from the fixed cylinder 2 under the guidance of the discharge plate 11.

[0068] Finally, after the magnetic separator 6 passes through the discharge plate 11, it is driven by the corresponding flip mechanism 7 to flip its magnetic surface again to face the inside of the rotating cylinder 4, and continue to perform magnetic separation on the quartz raw materials in the rotating cylinder 4;

[0069] After completing the magnetic separation, the rotating drum 4 rotates the magnetic separation channel 10 to the upper side of the discharge channel 15 , and finally the sealing door assembly in the magnetic separation channel 10 is opened to discharge the quartz raw material in the rotating drum 4 from the discharge channel 15 .

[0070] Example 2

[0071] A magnetic separation device for purifying quartz powder, comprising two sets of support seats 1 and a fixed cylinder 2, and a driving mechanism 3 is installed on the side of the two sets of support seats 1;

[0072] Both ends of the fixed tube 2 are provided with first connection parts, and two groups of first connection parts are fixedly connected to two groups of support seats 1 respectively;

[0073] A rotating cylinder 4 is arranged inside the fixed cylinder 2, and a cavity is arranged between the fixed cylinder 2 and the rotating cylinder 4. Second connection parts are arranged at both ends of the rotating cylinder 4. Two groups of second connection parts respectively penetrate the first connection parts in corresponding directions and are rotatably connected with the first connection parts. At the same time, the two groups of second connection parts are respectively connected with the driving mechanism 3 in corresponding directions.

[0074] A fixing frame 5 is provided inside the rotating drum 4, and both ends of the fixing frame 5 respectively penetrate through the second connecting portion in the corresponding direction and are rotatably connected thereto, and both ends of the fixing frame 5 are respectively connected to the supporting seat 1 in the corresponding direction;

[0075] After the two sets of driving mechanisms 3 are started synchronously, the rotating cylinder 4 is driven to rotate inside the supporting seat 1 through the two sets of second connecting parts, while the fixing frame 5 remains stationary relative to the fixing cylinder 2;

[0076] Two groups of extension frames 12 are installed on both sides of the fixed frame 5. Both groups of extension frames 12 extend to one side of the inner wall of the rotating cylinder 4. The area inside the rotating cylinder 4 located below the two groups of extension frames 12 is used as a raw material area for containing the quartz raw material to be magnetically separated.

[0077] A magnetic separation channel 10 is provided on the side of the rotating cylinder 4, and the magnetic separation channel 10 extends to one side of the inner wall of the fixed cylinder 2, and a controllable sealing door assembly is installed inside the magnetic separation channel 10. When the sealing door assembly is closed, the magnetic separation channel 10 is closed, and the inside of the rotating cylinder 4 is converted into a sealed space to prevent the quartz raw material from leaking from the inside of the rotating cylinder 4 during magnetic separation;

[0078] In this embodiment, the sealing door assembly includes a swing unit connected to the magnetic separation channel 10, the swing unit adopts a motor structure, and a plate unit is installed at the output end of the swing unit;

[0079] A plurality of rotatable magnetic selectors 6 are installed on the side of the rotating cylinder 4, and a plurality of flipping mechanisms 7 are installed at one end of the rotating cylinder 4, each flipping mechanism 7 is respectively connected to a group of magnetic selectors 6, and controls the rotation angle of the corresponding group of magnetic selectors 6;

[0080] One side of each magnetic separation element 6 is set as a magnetic separation surface. When the magnetic separation surface faces the inside of the rotating cylinder 4, the magnetic impurities inside the quartz raw material are magnetically separated when passing through the quartz raw material. When the magnetic separation surface faces away from the inside of the rotating cylinder 4, the magnetic impurities are conveniently cleaned;

[0081] After leaving the raw material area, each magnetic separator 6 rotates based on the corresponding flip mechanism 7 to change the magnetic separation surface from a state facing the rotating cylinder 4 to a state facing away from the rotating cylinder 4 , that is, toward the inner wall of the fixed cylinder 2 .

[0082] A discharge plate 11 is installed on the side of the fixed cylinder 2, and one end of the discharge plate 11 abuts against the side of the rotating cylinder 4. When the magnetic separation surface of each magnetic separator 6 passes through the discharge plate 11, the discharge plate 11 discharges the magnetic impurities on the magnetic separation surface of each magnetic separator 6 out of the fixed cylinder 2.

[0083] See also Figure 5 As shown, a feed port is provided on the side of the fixed cylinder 2 facing away from the discharge plate 11, a shielding plate 9 is rotatably connected inside the feed port, and a swing mechanism 8 is installed on at least one side of the fixed cylinder 2, and the output end of the swing mechanism 8 is connected to the shielding plate 9;

[0084] After the swing mechanism 8 is started, the baffle plate 9 is unfolded from the feed port, and the magnetic separation channel 10 of the rotating drum 4 is moved to the side of the feed port, and the sealing door assembly inside the magnetic separation channel 10 is opened, the quartz raw material to be magnetically separated can be transported from the feed port and the magnetic separation channel 10 to the raw material area of ​​the rotating drum 4.

[0085] A discharge channel 15 is provided at the lower side of the fixed cylinder 2 . After the magnetic separation channel 10 rotates to the upper side of the discharge channel 15 and the sealing door assembly inside the magnetic separation channel 10 is opened, the quartz raw material in the raw material area can be discharged from the rotating cylinder 4 .

[0086] A vibration mechanism 13 is installed on the lower side of the fixing frame 5, and a plurality of vibration components 14 are installed on the output end of the vibration mechanism 13;

[0087] Each vibration component 14 extends into the raw material area. During magnetic separation, the vibration mechanism 13 is started to vibrate the quartz raw material through each vibration component 14 to improve the quality of magnetic separation.

[0088] The vibration assembly 14 includes a stroke cylinder 141 connected to the vibration mechanism 13, and a vibration member 142 is installed at the output end of the stroke cylinder 141;

[0089] After the stroke cylinder 141 is started, it drives the vibrating member 142 to move, thereby changing the depth of the vibrating member 142 in the raw material area.

[0090] A plurality of support rollers 17 are installed on the outer side of the rotating drum 4 . One end of each support roller 17 facing away from the rotating drum 4 abuts against the inner side of the fixed drum 2 , so as to support the rotating drum 4 when the rotating drum 4 rotates.

[0091] An image detection module 16 is installed inside the fixed cylinder 2 on the upper side of the raw material area of ​​the rotating cylinder 4. After the magnetic separation surface of each magnetic separation element 6 is turned to face away from the rotating cylinder 4, the image detection module 16 detects the amount of magnetic impurities on its magnetic separation surface to obtain impurity magnetic separation data, which includes the following steps:

[0092] S1. Preset the threshold of target impurities as the criterion for completing magnetic separation;

[0093] S2. When each magnetic selection component 6 passes by, the image detection module 16 counts the magnetic impurities on the magnetic selection component 6 to obtain impurity data, and then stores the impurity data together with the time tag;

[0094] In this embodiment, the image detection module 16 adopts

[0095] S3, data analysis;

[0096] The test data is analyzed regularly, and the formula used is: And draw the curve of magnetic impurities changing with time;

[0097] Where R is the rate of change, Q n is the magnetic impurity data of the nth detection, and Δt is the detection interval time;

[0098] S4, judging the progress of magnetic separation;

[0099] If the change curve conforms to the preset screening progress curve, and the change rate R is lower than the preset threshold value for multiple times in a row, and Q reaches the preset minimum value, the magnetic separation process is judged to be completed and a stop signal is issued.

[0100] Compared with Example 1, the progress of magnetic separation in Example 2 is determined based on the detection of the image detection module 16 .

[0101] The above are only preferred embodiments of the present invention, and are not intended to limit the present invention in any form. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still fall within the scope of the technical solution of the present invention.

Claims

1. A magnetic separation device for quartz powder purification, characterized in that: include: Support seats (1), with drive mechanisms (3) installed on the sides of the two groups of support seats (1); The fixed tube (2) is provided with first connection parts at both ends, and the first connection parts at both ends of the fixed tube (2) are respectively connected to the two groups of support seats (1); The rotating cylinder (4) is provided with second connection parts at both ends, and the second connection parts at both ends of the rotating cylinder (4) are respectively rotatably connected to the first connection parts on the corresponding side, and the two groups of second connection parts are respectively connected to the driving mechanisms (3) in corresponding directions; A fixed frame (5) is arranged inside the rotating cylinder (4), and two ends of the fixed frame (5) respectively penetrate the second connection parts in the corresponding directions and are connected to the support seat (1) in the corresponding directions, and two groups of extension frames (12) are installed on both sides of the fixed frame (5), and the two groups of extension frames (12) both extend to one side of the inner wall of the rotating cylinder (4); Two groups of extension frames (12) cooperate with the rotating cylinder (4) to form a raw material area for quartz raw materials; Magnetic separators (6), a plurality of said magnetic separators (6) are rotatably mounted on the side of the rotating cylinder (4); A turnover mechanism (7), wherein a plurality of the turnover mechanisms (7) are installed at one end of the rotating cylinder (4) and are respectively connected to each magnetic selection component (6).

2. A magnetic separation device for purifying quartz powder according to claim 1, characterized in that: A magnetic separation channel (10) is provided on the side of the rotating cylinder (4), the magnetic separation channel (10) extends to one side of the inner wall of the fixed cylinder (2), and a sealing door assembly is installed inside the magnetic separation channel (10).

3. A magnetic separation device for purifying quartz powder according to claim 2, characterized in that: A discharge plate (11) is installed on the side of the fixed cylinder (2), and one end of the discharge plate (11) abuts against the side of the rotating cylinder (4).

4. A magnetic separation device for purifying quartz powder according to claim 3, characterized in that: A feed port is provided on the side of the fixed cylinder (2) facing away from the discharge plate (11), a shielding plate (9) is rotatably connected inside the feed port, and a swing mechanism (8) is installed on at least one side of the fixed cylinder (2), and the output end of the swing mechanism (8) is connected to the shielding plate (9).

5. A magnetic separation device for purifying quartz powder according to claim 4, characterized in that: A discharge channel (15) is provided on the lower side of the fixed cylinder (2).

6. A magnetic separation device for purifying quartz powder according to claim 1, characterized in that: A vibration mechanism (13) is installed on the lower side of the fixing frame (5), and a plurality of vibration components (14) are installed on the output end of the vibration mechanism (13); Each vibration assembly (14) extends into the raw material area.

7. A magnetic separation device for purifying quartz powder according to claim 6, characterized in that: The vibration assembly (14) comprises a stroke cylinder (141) connected to the vibration mechanism (13), and a vibration member (142) is installed at the output end of the stroke cylinder (141).

8. A magnetic separation device for purifying quartz powder according to claim 1, characterized in that: An image detection module (16) is installed inside the fixed cylinder (2) on the upper side of the raw material area of ​​the rotating cylinder (4). After the magnetic separation surface of each magnetic separation element (6) is turned to face away from the rotating cylinder (4), the image detection module (16) detects the amount of magnetic impurities on its magnetic separation surface to obtain impurity magnetic separation data, which includes the following steps: S1. Preset the threshold of target impurities as the criterion for completing magnetic separation; S2. When each magnetic selection element (6) passes by, the image detection module (16) counts the magnetic impurities on the magnetic selection element (6) to obtain impurity data, and then stores the impurity data together with a time tag; S3, data analysis; The test data is analyzed regularly, and the formula used is: And draw the curve of magnetic impurities changing with time; Where R is the rate of change, Q n is the magnetic impurity data of the nth detection, and Δt is the detection interval time; S4, judging the progress of magnetic separation; If the change curve conforms to the preset screening progress curve, and the change rate R is lower than the preset threshold value for multiple times in a row, and Q reaches the preset minimum value, the magnetic separation process is judged to be completed and a stop signal is issued.

9. A magnetic separation device for purifying quartz powder according to claim 1, characterized in that: A plurality of supporting rollers (17) are installed on the outer side of the rotating cylinder (4), and one end of each supporting roller (17) facing away from the rotating cylinder (4) abuts against the inner side of the fixed cylinder (2).

Citation Information

Patent Citations

  • A high-quality quartz sand magnetic separator

    CN115193579B