Butt-joint type conveying device based on metal silicon processing
By designing a dockable conveying device, the energy waste, material loss and impurity pollution of conveying equipment in metal silicon processing is solved, efficient and energy-saving material transmission is achieved, and transportation efficiency and purity are improved.
Patent Information
- Application Number
- CN202411314743.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-01-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing metal silicon processing conveying equipment has problems such as energy waste, material loss and impurity pollution, and the equipment structure is inconvenient for docking, resulting in low transportation efficiency and reduced purity.
A dockable conveyor device based on metal silicon processing is designed, adopting a semi-enclosed structure of overtransmission box, feed input box and discharge conveyor box, equipped with hydraulic cylinder and drive components to achieve modular splicing and flexible adjustment, combined with Vision sensors enable energy conservation and automatic control.
It improves the conveying efficiency, reduces energy consumption and material losses, ensures the purity and smooth transmission of materials, and reduces production costs.
Smart Images

Figure CN119262680A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of metal silicon processing, in particular to a dockable conveying device based on metal silicon processing. Background Art
[0002] Silicon metal processing refers to a series of physical and chemical treatments on the raw material of silicon metal to change its form, performance or structure to meet specific industrial needs and application requirements.
[0003] In each link of metallic silicon processing, the process requirements and equipment layout may be different. From the initial crushing of raw materials to the subsequent refining and molding processes, conveying equipment will be involved. The dockable conveying device can be flexibly connected and adjusted according to the needs of different processes to ensure that materials flow accurately and timely between various processing points.
[0004] However, at present, 1. Most of the conveying equipment for metal silicon processing is of integrated structure, but the material conveying is process-oriented. In a long conveyor belt system, if only one end is transporting materials and the other end is idle for a long time, the continuous operation of the entire conveyor belt system will cause obvious energy waste; 2. Most conveying equipment is of open structure, which may cause metal silicon particles to fall from the edge of the conveyor belt due to vibration, wind blowing, etc. during transportation, resulting in material loss and waste, and external impurities such as dust and debris may fall into the conveyed metal silicon, reducing the purity of the raw materials; 3. Some conveying equipment only focuses on realizing the one-way material conveying function, without fully considering the good connection with other equipment on both sides, and may require manual assistance to complete the transfer of materials between different equipment, increasing labor costs and the possibility of operational errors. It cannot meet people's usage needs well. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides a dockable conveying device based on metal silicon processing, which solves the problems mentioned in the above background technology that continuous operation will cause obvious energy waste, the open structure will cause raw material waste and affect purity, and the inconvenience of docking.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a dockable conveying device based on metal silicon processing, including a transmission transition box, one side of the transmission transition box is fitted and connected to a feed input box, the other side of the transmission transition box is fitted and connected to a discharge conveying box, the transmission transition box is located between the feed input box and the discharge conveying box, the interior of the transmission transition box is rotatably connected to a first conveyor belt, one end of the top of the transmission transition box is slidably connected to a first baffle plate, the other end of the top of the transmission transition box is provided with a opening and closing cover assembly, the inner wall of one side of the transmission transition box is provided with a first guide plate, the outer wall of the transmission transition box is provided with a bottom tensioning assembly, the top of the feed input box is plug-connected to a feed box top plate, the end of the feed box top plate adjacent to the transmission transition box is slidably connected to a second baffle plate, and the feed input box A second conveyor belt is provided inside, a second guide plate is provided below the second conveyor belt, the second guide plate and the second baffle plate are on the same side and are welded to the inner wall of the feed input box, the other end of the feed input box is rotatably connected to the feed plate, the two ends of the outer wall of the feed plate are respectively rotatably connected to the power output ends of the first hydraulic cylinder, the other ends of the first hydraulic cylinder are respectively rotatably connected to the two ends of the outer wall of the feed input box, the top of the discharge conveying box is plug-connected with the discharge box top plate, the discharge conveying box is rotatably connected to the adjusting frame through the second hydraulic cylinder provided on one side thereof, a third conveyor belt is provided between the inner walls of the discharge conveying box and the adjusting frame, the first conveyor belt, the second conveyor belt and the third conveyor belt are respectively installed with driving components, and the two ends of the inner wall of the discharge conveying box are respectively provided with top tensioning components that are fitted and connected to the surface of the third conveyor belt.
[0007] The opening and closing cover assembly includes a reel core, a power wheel and a receiving wheel, the power wheel and the receiving wheel are rotatably connected to one side of the outer wall of the transmission transition box, the reel core is integrally connected to the power wheel through the shaft head on one side, and the outer wall of the reel core is curled and wrapped with a shielding cover.
[0008] The bottom tensioning assembly includes a cylinder, a bottom connecting end and a tensioning roller, one end of the cylinder is connected to the two ends of the outer wall of the transmission transition box by bolts, the other end of the cylinder is connected to the bottom of the bottom connecting end by bolts, the bottom connecting ends are connected by a tensioning roller and the tensioning roller is rotatably connected between the bottom connecting ends.
[0009] The driving assembly comprises a driving gear, a driven gear and a supporting gear. The driving gears are coaxially connected and meshedly connected to the lower parts of the driven gear and the supporting gear respectively.
[0010] The top tensioning assembly comprises a screw rod, a top connecting end and a tensioning wheel. The shaft head of the screw rod is rotatably connected to the top connecting end, and one end of the top connecting end is rotatably connected to the tensioning wheel.
[0011] Optionally, the top of the transmission transition box corresponding to the opening and closing cover assembly is a hollow surface and vertical panels inlaid with tempered glass are arranged on both sides thereof, and the reel core is rotatably connected between the vertical panels, and the tail end of the shielding cover is glued to the reel core, and at the same time, the head end of the shielding cover is slidably connected to the arc-shaped slide groove on the surface of the vertical panel through a cover end slider.
[0012] Optionally, the front end of the shielding cover is rotatably connected to an arc-shaped limiting ring, and the inner wall of the hollow vertical plate on one side of the transmission transition box is correspondingly provided with a circular structure for engaging and connecting the limiting ring, and the outer walls of the power wheel and the receiving wheel are wrapped with a constant force spring sheet in a winding manner and are integrally connected through the constant force spring sheet, and at the same time, the shielding cover forms a sliding and folding structure on the top of the transmission transition box through the power wheel and the receiving wheel.
[0013] Optionally, one end of the feed plate forms a lifting structure on the surface of the feed input box through a first hydraulic cylinder.
[0014] Optionally, the first conveyor belt, the second conveyor belt and the third conveyor belt are respectively composed of pulleys and a plurality of rollers of a rotating structure, and the driven gear and the supporting gear are correspondingly coaxially connected to two groups of parallelly distributed pulleys arranged inside the first conveyor belt, the second conveyor belt and the third conveyor belt, and the first conveyor belt, the second conveyor belt and the third conveyor belt respectively form a transmission structure in the transmission transition box, the feed input box and the discharge conveying box.
[0015] Optionally, the first conveyor belt is Z-shaped, and the highest point of the surface of the first conveyor belt is located above the lowest point of the surface of another group of first conveyor belts through a tightly connected transmission transition box, and the first guide plate is located directly above the lowest point of the first conveyor belt on its corresponding side.
[0016] Optionally, the first guide plate and the second guide plate are both composed of a parallel plate surface and a plate surface inclined at an angle of 30 degrees, and the inclined side of the second guide plate is located directly above the highest point of the surface of the first conveyor belt.
[0017] Optionally, the outer wall of the transmission transition box is provided with a top tensioning assembly consistent with the structure of the discharge conveying box, and the top tensioning assemblies located at both ends of the outer wall of the transmission transition box are threadedly connected to the outer wall of the transmission transition box through a screw, and the top connecting end is formed by a screw to form a lifting structure and is slidably connected to a groove passing through the outer wall of the transmission transition box, and at the same time, the tensioning wheels are respectively rollingly connected to the two ends of the lower position surface of the first conveyor belt.
[0018] Optionally, the bottom connecting end forms a lifting structure through a cylinder, and the tensioning roller is attached to and rollingly connected to the bottom of the higher position of the first conveyor belt, and the tensioning roller and the tensioning wheel are respectively distributed up and down at the bottom and top of the corner point of the first conveyor belt.
[0019] Optionally, one end of the third conveyor belt is located below the first guide plate provided on the inner wall of the transfer box adjacent to it, and the surface of the third conveyor belt is annular with several partition structures distributed at equal distances, and one end of the adjustment frame forms a lifting structure through the second hydraulic cylinder.
[0020] The present invention provides a dockable conveying device based on metal silicon processing, which has the following beneficial effects:
[0021] The dockable conveying device based on metal silicon processing has a semi-enclosed structure for the transfer box, the feed input box and the discharge conveying box. The detachable structure of the feed box top plate and the discharge box top plate not only plays an effective protective role, but also facilitates the maintenance and cleaning of the internal conveying equipment. The shielding cover plays a protective function. It can be opened and closed flexibly, and can be easily pulled open when operation or observation is required, and can be tightly closed when not needed, effectively preventing external factors from interfering with the conveying process. This structural design combining semi-enclosed and detachable is convenient for monitoring and adjusting the conveying process.
[0022] The dockable conveying device based on metal silicon processing has a transfer box that can be modularly and infinitely spliced in a structural form. It can be flexibly combined and adjusted according to the production scale and process changes. When the production output increases, the number of transfer boxes can be increased to extend the conveying path and buffer time. This reasonable configuration of the feed input box, the discharge conveyor box and the intermediate transfer box can achieve smoother material transmission, reduce blockages and stagnation during the conveying process, and thus improve the overall conveying efficiency.
[0023] This dockable conveying device based on metal silicon processing has a significant advantage in the structural form of the first conveyor belt when the transmission transition box is spliced, which can effectively ensure the good connection between each other, so that the material can achieve a natural transition between high and low positions during the transportation process, reducing power requirements and energy consumption, ensuring a smooth transition of materials from one conveying system to another, avoiding material jamming, blockage or splashing due to improper connection, which not only improves the transportation efficiency, but also reduces material loss and waste.
[0024] This dockable conveying device based on metal silicon processing installs matching visual sensors in the transfer box, the feed input box and the discharge conveying box. When the visual sensor detects that there is no material in one of the conveying devices, the corresponding motor can stop running. This avoids the idling of the conveyor belt when there is no material, thereby directly reducing unnecessary energy consumption. The conveying channel can be flexibly started and stopped according to the actual material conveying needs, which improves the pertinence of energy utilization. This energy-saving method helps to reduce the overall production cost.
[0025] This dockable conveying device based on metal silicon processing can adjust the angle of the feed plate through the first hydraulic cylinder, and can pull the adjustment frame down through the second hydraulic cylinder to make it rotate at one end of the discharge conveying box. Through precise adjustment, it helps to ensure the smooth flow of materials in and out of the conveying system, and reduce problems such as material blockage and uneven flow rate caused by interface mismatch or improper angle. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the main structure of the invention;
[0027] Figure 2 It is a schematic diagram of the structure of the transmission transition box in the invention;
[0028] Figure 3 It is a schematic diagram of the internal structure of the transmission transition box in the invention;
[0029] Figure 4 It is a schematic diagram of the internal structure of the feed input box in the invention;
[0030] Figure 5 It is a schematic diagram of the structure of the opening and closing cover assembly in the invention;
[0031] Figure 6 It is a schematic diagram of the internal structure of the discharge conveying box in the invention;
[0032] Figure 7 It is a schematic diagram of the structure of the first conveyor belt in the invention;
[0033] Figure 8 For the invention Figure 6 A schematic diagram of the enlarged structure in the middle.
[0034] In the figure: 1, transfer box; 2, feed input box; 3, discharge conveyor box; 4, first conveyor belt; 5, first shielding plate; 6, opening and closing cover assembly; 601, reel core; 602, power wheel; 603, receiving wheel; 604, shielding cover; 605, cover end slider; 606, limit ring; 7, first guide plate; 8, bottom tensioning assembly; 801, cylinder; 802, bottom connecting end; 803, tensioning roller; 9, feed box top plate; 10. Second shielding plate; 11. Second conveyor belt; 12. Second guide plate; 13. Feed plate; 14. First hydraulic cylinder; 15. Top plate of discharge box; 16. Second hydraulic cylinder; 17. Adjustment frame; 18. Third conveyor belt; 19. Driving assembly; 1901. Driving gear; 1902. Driven gear; 1903. Support gear; 20. Top tensioning assembly; 2001. Screw; 2002. Top connecting end; 2003. Tensioning wheel. DETAILED DESCRIPTION
[0035] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0036] In the description of the present invention, unless otherwise specified, "plurality" means two or more than two; the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0037] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0038] See also Figures 1 to 8The present invention provides a technical solution: a dockable conveying device based on metal silicon processing, comprising a transmission transition box 1, one side of the transmission transition box 1 is fitted and connected with a feed input box 2, the other side of the transmission transition box 1 is fitted and connected with a discharge conveying box 3, the transmission transition box 1 is located between the feed input box 2 and the discharge conveying box 3, the interior of the transmission transition box 1 is rotatably connected with a first conveyor belt 4, one end of the top of the transmission transition box 1 is slidably connected with a first shielding plate 5, the other end of the top of the transmission transition box 1 is provided with a closing cover assembly 6, the inner wall of one side of the transmission transition box 1 is provided with a first guide plate 7, the outer wall of the transmission transition box 1 is provided with a bottom tensioning assembly 8, the top of the feed input box 2 is plug-connected with a feed box top plate 9, the end of the feed box top plate 9 adjacent to the transmission transition box 1 is slidably connected with a second shielding plate 10, the interior of the feed input box 2 is provided with a second conveyor belt 11, and the second conveyor A second guide plate 12 is provided below the belt 11, and the second guide plate 12 is on the same side as the second baffle plate 10 and is welded to the inner wall of the feed input box 2. The other end of the feed input box 2 is rotatably connected to a feed plate 13, and the two ends of the outer wall of the feed plate 13 are respectively rotatably connected to the power output ends of the first hydraulic cylinder 14, and the other ends of the first hydraulic cylinder 14 are respectively rotatably connected to the two ends of the outer wall of the feed input box 2. The top of the discharge conveying box 3 is plug-connected with a discharge box top plate 15, and the discharge conveying box 3 is rotatably connected to an adjusting frame 17 through a second hydraulic cylinder 16 provided on one side thereof, and a third conveyor belt 18 is provided between the inner walls of the discharge conveying box 3 and the adjusting frame 17, and the first conveyor belt 4, the second conveyor belt 11 and the third conveyor belt 18 are respectively installed with drive components 19, and the two ends of the inner wall of the discharge conveying box 3 are respectively provided with top tensioning components 20 that are fitted and connected to the surface of the third conveyor belt 18.
[0039] The opening and closing cover assembly 6 includes a reel core 601, a power wheel 602 and a receiving wheel 603. The power wheel 602 and the receiving wheel 603 are rotatably connected to one side of the outer wall of the transmission transition box 1. The reel core 601 is integrally connected to the power wheel 602 through the shaft head on one side thereof. The outer wall of the reel core 601 is curled and wrapped with a shielding cover 604.
[0040] The bottom tensioning assembly 8 includes a cylinder 801, a bottom connecting end 802 and a tensioning roller 803. One end of the cylinder 801 is connected to the two ends of the outer wall of the transmission transition box 1 by bolts, and the other end of the cylinder 801 is connected to the bottom of the bottom connecting end 802 by bolts. The bottom connecting ends 802 are connected by a tensioning roller 803 and the tensioning roller 803 is rotatably connected to the bottom connecting ends 802.
[0041] The driving assembly 19 includes a driving gear 1901 , a driven gear 1902 and a supporting gear 1903 . The driving gear 1901 is coaxially connected and meshedly connected to the lower parts of the driven gear 1902 and the supporting gear 1903 .
[0042] The top tensioning assembly 20 includes a screw rod 2001, a top connecting end 2002 and a tensioning wheel 2003. The shaft head of the screw rod 2001 is rotatably connected to the top connecting end 2002, and one end of the top connecting end 2002 is rotatably connected to the tensioning wheel 2003.
[0043] In this embodiment, Figure 2 and Figure 5 As shown, the top of the transmission transition box 1 corresponding to the closing cover assembly 6 is a hollow surface and vertical plates inlaid with tempered glass are arranged on both sides thereof, and the reel core 601 is rotatably connected between the vertical plates, and the tail end of the shielding cover 604 is glued and connected to the reel core 601, and the head end of the shielding cover 604 is slidably connected to the arc-shaped slide groove on the surface of the vertical plate through the cover end slider 605; in order to minimize the part of the raw materials exposed to the external environment during the transportation process, the transmission transition box 1, the feed input box 2 and the discharge conveying box 3 are all provided with a semi-closed structure, and the detachable structure of the feed box top plate 9 and the discharge box top plate 15 not only plays an effective protective role, but also its detachable structure is convenient for the maintenance and cleaning of the internal conveying equipment, and the shielding cover 604 plays a protective function, it can be flexibly opened and closed, and can be easily pulled open when operation or observation is required, and can be tightly closed when not needed, effectively preventing external factors from interfering with the conveying process, and this structural design combining semi-closed and detachable is convenient for monitoring and adjusting the conveying process.
[0044] In this embodiment, Figure 2 and Figure 5 As shown, the front end of the shielding cover 604 is rotatably connected to an arc-shaped limiting ring 606, and the inner wall of the hollow vertical plate on one side of the transmission transition box 1 is correspondingly provided with a circular structure for engaging and connecting the limiting ring 606, and the outer walls of the power wheel 602 and the receiving wheel 603 are wrapped with a constant force spring sheet in a winding manner and are integrally connected through the constant force spring sheet, and at the same time, the shielding cover 604 forms a sliding and folding structure on the top of the transmission transition box 1 through the power wheel 602 and the receiving wheel 603; the circular structure opened in the transmission transition box 1 The structure is such that the shielding cover 604 accurately engages with the designated position when closed, thereby increasing its stability during use. When the shielding cover 604 is pulled, the power wheel 602 is rotated, thereby stretching the constant force spring sheet between the power wheel 602 and the receiving wheel 603. At the same time, when the shielding cover 604 loses the fixed structure of the limit ring 606, the elastic reset structure of the constant force spring sheet will automatically retract the shielding cover 604 due to the disappearance of the external stretching force, thereby reducing manual intervention and providing favorable convenience for operation.
[0045] In this embodiment, Figure 1 and Figure 4As shown, one end of the feed plate 13 forms a lifting structure on the surface of the feed input box 2 through the first hydraulic cylinder 14; the feed plate 13 can not only flexibly adapt to feed sources from different heights through the first hydraulic cylinder 14, thereby increasing the versatility of the equipment, but also change the speed and flow rate of material entry by changing the angle of the feed plate 13, thereby better matching the processing capacity of subsequent conveying equipment and improving overall production efficiency.
[0046] In this embodiment, Figure 3 , Figure 4 and Figure 6 As shown, the first conveyor belt 4, the second conveyor belt 11 and the third conveyor belt 18 are respectively composed of pulleys and a plurality of rollers of a rotating structure, and the driven gear 1902 and the supporting gear 1903 are respectively coaxially connected with two sets of parallel pulleys arranged inside the first conveyor belt 4, the second conveyor belt 11 and the third conveyor belt 18, and the first conveyor belt 4, the second conveyor belt 11 and the third conveyor belt 18 are respectively formed into a transmission structure in the transmission transition box 1, the feed input box 2 and the discharge conveying box 3; compared with the transmission structure directly realized by the drive of the motor, the drive group The transmission mode of each gear inside the component 19 can distribute the power of the motor more evenly to the pulleys in each conveying structure, thereby making the operation of the conveying system more stable, reducing the jitter or unstable material conveying caused by uneven power, and although the motor is independently set, by setting up an independent conveying system, each independent conveying channel is formed, and matching visual sensors are installed in the transmission transition box 1, the feed input box 2 and the discharge conveying box 3 respectively. When the visual sensor detects that there is no material in one of the conveying devices, the corresponding motor can stop running. This avoids the idling of the conveyor belt in the absence of material, thereby directly reducing unnecessary energy consumption, and can flexibly start and stop the conveying channel according to the actual material conveying needs, improving the pertinence of energy utilization. This energy-saving method helps to reduce the overall production cost.
[0047] In this embodiment, Figure 3 and Figure 7As shown, the first conveyor belt 4 is in a Z shape, and the highest point of the surface of the first conveyor belt 4 is located above the lowest point of the surface of another group of first conveyor belts 4 through a transmission transition box 1 that is tightly connected, and the first guide plate 7 is located directly above the lowest point of the first conveyor belt 4 on the corresponding side; the transmission transition box 1 can realize a modular infinite splicing structure, and can be flexibly combined and adjusted according to production scale and process changes. When the production output increases, the number of transmission transition boxes 1 can be increased to extend the conveying path and buffer time. This reasonable configuration of the feed input box 2, the discharge conveying box 3 and the middle transmission transition box 1 , can achieve smoother material transmission, reduce blockages and stagnation during transportation, thereby improving the overall transportation efficiency. When the transmission transition box 1 is spliced, the structural form of the first conveyor belt 4 shows significant advantages, which can effectively guarantee the good connection between each other, so that the material can achieve a natural transition between high and low positions during transportation, reduce power requirements, reduce energy consumption, ensure a smooth transition of materials from one conveying system to another, and avoid material jams, blockages or splashing caused by improper connection, which not only improves the transportation efficiency, but also reduces material loss and waste.
[0048] In this embodiment, Figure 2 , Figure 3 , Figure 4 and Figure 7 As shown, the first guide plate 7 and the second guide plate 12 are both composed of a parallel plate surface and a plate surface inclined at an angle of 30 degrees, and the inclined side of the second guide plate 12 is located directly above the highest point of the surface of the first conveyor belt 4; the first guide plate 7 and the Z-shaped first conveyor belt 4 can not only realize the smooth transition of materials when the single structure of the transmission transition box 1 is spliced, but also the cooperation with the second guide plate 12 effectively enables the second guide plate 12 to receive the material and enter the discharge process.
[0049] In this embodiment, Figure 3 , Figure 6 and Figure 8 As shown, the outer wall of the transmission transition box 1 is provided with a top tensioning assembly 20 which is consistent with the structure of the discharge conveying box 3, and the top tensioning assembly 20 located at both ends of the outer wall of the transmission transition box 1 is threadedly connected to the outer wall of the transmission transition box 1 through a screw 2001, and the top connection end 2002 is formed by the screw 2001 to form a lifting structure and is slidably connected to the groove opened through the outer wall of the transmission transition box 1, and at the same time, the tensioning wheel 2003 is respectively rollingly connected to the two ends of the lower position surface of the first conveyor belt 4; for the first conveyor belt 4 and the third conveyor belt 18 with corners, the tensioning wheel 2003 can effectively provide continuous tensioning force to prevent the belt from loosening due to the tension change at the corner during operation, thereby avoiding the problems of reduced conveying efficiency, unstable material conveying and even conveyor belt slippage caused by loose belt on the surface of the conveying system.
[0050] In this embodiment, Figure 2 and Figure 3 As shown, the bottom connecting end 802 forms a lifting structure through the cylinder 801, and the tensioning roller 803 is attached to and rollingly connected to the bottom of the higher position of the first conveyor belt 4, and the tensioning roller 803 and the tensioning wheel 2003 are respectively distributed up and down at the bottom and top of the corner point of the first conveyor belt 4; since the first conveyor belt 4 is Z-shaped, the tension distribution at its corner is more complicated, and through the coordinated action of the tensioning roller 803 and the tensioning wheel 2003 located at the bottom and top, a uniform and appropriate tensioning force can be applied to the first conveyor belt 4 from the upper and lower directions respectively, ensuring its stable operation at the corner, and effectively avoiding the first conveyor belt 4 from being loose, deviating or folding at this position. Even during the production process, the tension can be adjusted by starting the cylinder 801 to ensure the continuity and stability of production.
[0051] In this embodiment, Figure 6 As shown, one end of the third conveyor belt 18 is located below the first guide plate 7 provided on the inner wall of the transfer box 1 on the adjacent side, and the surface of the third conveyor belt 18 is annular with several partition structures distributed at equal distances, and one end of the adjusting frame 17 forms a lifting structure through the second hydraulic cylinder 16; the flexibility and adaptability of the conveying system, through the second hydraulic cylinder 16 driving the adjusting frame 17 to change the direction of the discharge port and the angle of the third conveyor belt 18, can flexibly adjust the material conveying path and height according to different process requirements and site layout, meet various production needs, and at the same time, in order to overcome the influence of gravity when transporting materials to higher places, the partition structure distributed in an annular shape on the surface of the third conveyor belt 18 is used to increase the resistance to prevent the material from sliding down, effectively prevent the material from sliding down, ensure the continuity and accuracy of the conveying, and reduce the conveying interruption, accumulation and loss caused by the sliding of the material.
[0052] To sum up, when the dockable conveying device based on metal silicon processing is used in the process of metal silicon processing, the number of transmission transition boxes 1 should be reasonably determined according to the specific production link requirements and the spatial layout and process flow of the processing site, and the feed input box 2 should be accurately docked at the feed end, and the discharge conveying box 3 should be accurately connected to the discharge end, and the transmission transition box 1 should be tightly fitted between the feed input box 2 and the discharge conveying box 3 to form a coherent, efficient and production process-adaptive conveying system, and the docking position of the feed input box 2 and the discharge conveying box 3 should be adjusted according to the specific position of the interface of the feed end and the discharge end equipment, the angle of the feed plate 13 can be adjusted by the first hydraulic cylinder 14, and the adjustment frame 17 can be pulled down by the second hydraulic cylinder 16 It is made to rotate at one end of the discharge conveying box 3. Through precise adjustment, it helps to ensure the smooth flow of materials in and out of the conveying system, reduce material blockages and uneven flow rates caused by interface mismatch or improper angles, and close the opening and closing cover components 6 on the surface of the transmission transition box 1 one by one, pull the shielding cover 604, which slides in the arc-shaped slide groove at the vertical plate of the transmission transition box 1 through the cover end slider 605, and the reel core 601 rotates to release the unfolded shielding cover 604 cover body. When it rotates, it drives the power wheel 602 to rotate at the same time, and then when the constant force spring is stretched, the metal material inside it undergoes elastic deformation, and expands accordingly while pulling the receiving wheel 603 to rotate. When the shielding cover 604 slides to the lowest point of the slide groove through the cover end slider 605, it is stuck. It is combined with the circular structure corresponding to the transmission transition box 1. After each group of shielding covers 604 are unfolded, the first shielding plate 5 of the sliding structure on the other side of the transmission transition box 1 can be closed accordingly. When each group of transmission transition boxes 1 is spliced, the first shielding plate 5 will fit with one end of the unfolded shielding cover 604 to reduce the open area of the docking point and provide more comprehensive protection for the raw materials transported inside as much as possible. At the same time, because the feed input box 2 is the feed end, the channel opening at the connection between it and the feed input box 2 is too small to consider the height limit of the feed plate 13, and the cavity structure formed between the feed box top plate 9 and the feed input box 2 is relatively large. Therefore, the L-shaped structure of the second shielding plate 10 can fill the excess space when docking with the transmission transition box 1. After starting the power, first The raw materials will be introduced into the second conveyor belt 11 through the inclined feed plate 13. Under the rotating structure of the driving gear 1901 on one side, the driven gear 1902 above it drives the pulley on one side of the second conveyor belt 11 to rotate. At the same time, the driving gear 1901 coaxially connected on the other side rotates accordingly and drives the supporting gear 1903 to rotate. The supporting gear 1903 provides stability for the transmission system. When the coaxially connected pulley on one side rotates through the rotation of the driving component 19, the coaxially connected pulley on the other side will be driven to rotate due to the connection of the belt, thereby forming a complete conveying system, and the several rolling rollers inside provide strong support performance for the transportation of raw materials. The raw materials will be introduced into the first conveyor belt 4 in the transmission transition box 1 through the second guide plate 12.After passing through the first conveyor belt 4, the first conveyor belt 4 will introduce the material from the low place to the high place through the transmission structure of the driving component 19, and then merge into the low place of another group of first conveyor belts 4 through the first guide plate 7. Through this repetitive movement structure, until the last group of transmission transition boxes 1 that are in contact with the discharge conveying box 3 use the first guide plate 7 to introduce the material into the surface of the third conveyor belt 18. The third conveyor belt 18 forms a transmission structure through the driving component 19 and drives the material on its surface to the receiving place. In this process, since the interiors of the transmission transition box 1, the feed input box 2 and the discharge conveying box 3 are respectively equipped with visual The sensor is connected to the external control device. Since the entire conveying process may show obvious segmental characteristics due to the reasons of the discharge equipment, once the visual sensor (MV-SC3016C-15M-WBN) in a conveying system fails to detect the existence of materials, the monitoring signal can be fed back to the control subject. After receiving this key information, the control subject will immediately issue an instruction, thereby prompting the servo motor to stop the operation of the drive component 19 in time, effectively avoiding the idling of the conveying system in the absence of materials, thereby greatly reducing energy consumption and significantly improving the equipment. The operation efficiency and service life are improved, and unnecessary wear and failure risks are greatly reduced. In the process of use, the bottom connection end 802 can be driven by the cylinder 801 to drive the tension roller 803 to rise and apply pressure to the bottom of the first conveyor belt 4. At the same time, the top connection end 2002 is lowered by rotating the screw 2001, and then the tension wheel 2003 applies pressure to the top of the first conveyor belt 4. The upper and lower coordinated tension adjustment method helps to ensure that the Z-shaped first conveyor belt 4 maintains an appropriate tension during the entire operation. When the equipment needs to be cleaned, the feed input box 2 and the discharge conveyor box 2 can be cleaned separately. The top plate 9 of the feed box and the top plate 15 of the discharge box on the top of the box 3 are removed, and the limiting ring 606 of the shielding cover 604 pre-fixed on the surface of the transfer box 1 is peeled off from the circular structure. Due to the loss of external tension, after letting go, the metal material of the constant force spring has a tendency to return to its original state, and the constant force spring sheet will begin to release the stored elastic potential energy, generating a restoring force. This restoring force acts on the power wheel 602, causing it to start to rotate in the opposite direction, thereby driving the coaxial reel core 601 to rotate. Through this coordinated rotation process, the shielding cover 604 can be reeled in through this rotation action.
[0053] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A dockable conveying device based on metal silicon processing, comprising a transfer box (1), characterized in that: One side of the transmission transition box (1) is closely connected to a feed input box (2), and the other side of the transmission transition box (1) is closely connected to a discharge conveying box (3). The transmission transition box (1) is located between the feed input box (2) and the discharge conveying box (3). The interior of the transmission transition box (1) is rotatably connected to a first conveyor belt (4). One end of the top of the transmission transition box (1) is slidably connected to a first baffle plate (5). The other end of the top of the transmission transition box (1) is provided with an opening and closing cover assembly (6). The inner wall of one side of the transmission transition box (1) is provided with a first guide plate (7), the outer wall of the transmission transition box (1) is provided with a bottom tensioning assembly (8), the top of the feed input box (2) is plug-connected with a feed box top plate (9), the end of the feed box top plate (9) adjacent to the transmission transition box (1) is slidably connected with a second shielding plate (10), the interior of the feed input box (2) is provided with a second conveyor belt (11), and a second guide plate (10) is provided below the second conveyor belt (11). 2), the second guide plate (12) and the second shielding plate (10) are on the same side and welded to the inner wall of the feed input box (2), the other end of the feed input box (2) is rotatably connected to the feed plate (13), the two ends of the outer wall of the feed plate (13) are respectively rotatably connected to the power output end of the first hydraulic cylinder (14), the other end of the first hydraulic cylinder (14) is respectively rotatably connected to the two ends of the outer wall of the feed input box (2), and the top of the discharge conveying box (3) is plugged and connected to the discharge box top plate (15) The discharge conveying box (3) is rotatably connected to an adjusting frame (17) through a second hydraulic cylinder (16) provided at one side thereof, a third conveying belt (18) is provided between the inner walls of the discharge conveying box (3) and the adjusting frame (17), the first conveying belt (4), the second conveying belt (11) and the third conveying belt (18) are respectively provided with driving components (19), and top tensioning components (20) are respectively provided at both ends of the inner wall of the discharge conveying box (3) and are closely connected to the surface of the third conveying belt (18); The opening and closing cover assembly (6) comprises a reel core (601), a power wheel (602) and a receiving wheel (603); the power wheel (602) and the receiving wheel (603) are rotatably connected to one side of the outer wall of the transmission transition box (1); the reel core (601) is integrally connected to the power wheel (602) via a shaft head on one side thereof; the outer wall of the reel core (601) is curled and surrounded by a shielding cover (604); The bottom tensioning assembly (8) comprises a cylinder (801), a bottom connecting end (802) and a tensioning roller (803), one end of the cylinder (801) is respectively connected to the two ends of the outer wall of the transmission transition box (1) by bolts, the other end of the cylinder (801) is respectively connected to the bottom of the bottom connecting end (802) by bolts, the bottom connecting ends (802) are connected to each other by a tensioning roller (803) and the tensioning roller (803) is rotatably connected to the bottom connecting ends (802); The driving assembly (19) comprises a driving gear (1901), a driven gear (1902) and a supporting gear (1903), wherein the driving gear (1901) is coaxially connected and meshedly connected to the lower parts of the driven gear (1902) and the supporting gear (1903); The top tensioning assembly (20) comprises a screw rod (2001), a top connecting end (2002) and a tensioning wheel (2003); the shaft head of the screw rod (2001) is rotatably connected to the top connecting end (2002), and one end of the top connecting end (2002) is rotatably connected to the tensioning wheel (2003).
2. The dockable conveying device based on metal silicon processing according to claim 1, characterized in that: The top of the transmission transition box (1) corresponding to the opening and closing cover assembly (6) is a hollow surface and vertical plates inlaid with tempered glass are arranged on both sides thereof, and the reel core (601) is rotatably connected between the vertical plates, and the tail end of the shielding cover (604) is glued and connected to the reel core (601), and at the same time, the head end of the shielding cover (604) is slidably connected to the arc-shaped sliding groove on the surface of the vertical plate through a cover end slider (605).
3. The dockable conveying device based on metal silicon processing according to claim 1, characterized in that: The front end of the shielding cover (604) is rotatably connected to an arc-shaped limiting ring (606), and a circular structure for engaging and connecting the limiting ring (606) is correspondingly arranged on the inner wall of the hollow vertical plate on one side of the transmission transition box (1), and the outer walls of the power wheel (602) and the receiving wheel (603) are wrapped with a constant force spring sheet in a winding manner and are integrally connected through the constant force spring sheet. At the same time, the shielding cover (604) forms a sliding and folding structure on the top of the transmission transition box (1) through the power wheel (602) and the receiving wheel (603).
4. The dockable conveying device based on metal silicon processing according to claim 1, characterized in that: One end of the feed plate (13) forms a lifting structure on the surface of the feed input box (2) through a first hydraulic cylinder (14).
5. The dockable conveying device based on metal silicon processing according to claim 1, characterized in that: The first conveyor belt (4), the second conveyor belt (11) and the third conveyor belt (18) are respectively composed of pulleys and a plurality of rollers of a rotating structure, and the driven gear (1902) and the supporting gear (1903) are respectively coaxially connected with two sets of parallelly distributed pulleys arranged inside the first conveyor belt (4), the second conveyor belt (11) and the third conveyor belt (18), and the first conveyor belt (4), the second conveyor belt (11) and the third conveyor belt (18) respectively form a transmission structure in the transmission transition box (1), the feed input box (2) and the discharge conveying box (3).
6. The dockable conveying device based on metal silicon processing according to claim 1, characterized in that: The first conveyor belt (4) is in a Z-shape, and the highest point of the surface of the first conveyor belt (4) is located above the lowest point of the surface of another group of first conveyor belts (4) through a transmission transition box (1) that is tightly fitted and connected, and the first guide plate (7) is located directly above the lowest point of the first conveyor belt (4) on the corresponding side.
7. The dockable conveying device based on metal silicon processing according to claim 1, characterized in that: The first guide plate (7) and the second guide plate (12) are both composed of a parallel plate surface and a plate surface inclined at an angle of 30 degrees, and the inclined side of the second guide plate (12) is located directly above the highest point of the surface of the first conveyor belt (4).
8. The dockable conveying device based on metal silicon processing according to claim 1, characterized in that: The outer wall of the transmission transition box (1) is provided with a top tensioning assembly (20) having the same structure as the discharge conveying box (3), and the top tensioning assemblies (20) located at both ends of the outer wall of the transmission transition box (1) are threadedly connected to the outer wall of the transmission transition box (1) through a screw (2001), and the top connecting end (2002) is formed into a lifting structure through the screw (2001) and is slidably connected to a groove penetrating the outer wall of the transmission transition box (1), and at the same time, the tensioning wheel (2003) is rollingly connected to the two ends of the lower surface of the first conveyor belt (4).
9. The dockable conveying device based on metal silicon processing according to claim 1, characterized in that: The bottom connection end (802) forms a lifting structure through a cylinder (801), and the tensioning roller (803) is attached to and rollingly connected to the bottom of the higher position of the first conveyor belt (4), and the tensioning roller (803) and the tensioning wheel (2003) are respectively distributed up and down at the bottom and top of the corner point of the first conveyor belt (4).
10. The dockable conveying device based on metal silicon processing according to claim 1, characterized in that: One end of the third conveyor belt (18) is located below a first guide plate (7) provided on the inner wall of the transfer box (1) adjacent to the third conveyor belt (1), and a plurality of partition structures are distributed in an annular shape at equal distances on the surface of the third conveyor belt (18), and one end of the adjustment frame (17) forms a lifting structure through a second hydraulic cylinder (16).