Railway roadbed grouting reinforcement construction equipment
By using a combination of hollow spiral grouting drill rod and sealing sheets in the roadbed grouting construction equipment, the problem of drilling blockage is solved, the precise introduction of grouting liquid and roadbed reinforcement is achieved, and the construction efficiency and quality are improved.
Patent Information
- Application Number
- CN202411714332.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-01-07
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the drilling process, existing roadbed grouting construction equipment is prone to blockage due to roadbed base material and adhesion of grouting liquid, which affects the grouting operation efficiency and quality.
A drilling and grouting mechanism with hollow spiral grouting drill rod member is designed, and the lower sealing piece and the sealing top rod are used to seal the lower port of the drill rod during drilling to prevent the roadbed base material from entering, and When the drill rod is moved up, clean the grouting liquid on the inner wall of the drill rod to ensure that the grouting liquid can be accurately introduced into the roadbed.
It effectively reduces obstacles to drilling construction, ensures that grouting liquid can be accurately injected into the roadbed, strengthens the bearing capacity of the roadbed, and improves the smoothness and efficiency of grouting construction.
Smart Images

Figure CN119266033A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of roadbed construction, in particular to railway roadbed grouting reinforcement construction equipment. Background Art
[0002] The high frequency of use and load-bearing of railway lines can easily lead to damage to the railway lines. For example, the load of heavy-loaded trains with large axle weights and high density can cause track subsidence, mud oozing and other defects, seriously affecting driving safety. The main way to deal with track subsidence, mud oozing and other defects is to reinforce the existing railway subgrade with grouting.
[0003] Existing roadbed grouting construction requires drilling holes in the roadbed first, and then grouting operations are performed into the roadbed through the holes. The drilling construction is performed by rotating a spiral drill rod into the roadbed. Some equipment sets the drill rod to a hollow structure, and grouting operations are performed through the inside of the drill rod. Since the inside of the drill rod is hollow and the roadbed base material will enter the inside of the drill rod when drilling, causing blockage inside the drill rod. At the same time, when the grouting liquid passes through the inside of the drill rod, the grouting liquid will also adhere to the inner wall of the drill rod. The solidification of the grouting liquid will cause blockage inside the drill rod, thereby affecting subsequent grouting operations. Summary of the invention
[0004] The object of the present invention is to provide a railway roadbed grouting reinforcement construction equipment to solve the problems raised in the background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] A railway roadbed grouting reinforcement construction equipment comprises a frame body with rollers, a slurry storage tank filled with grouting liquid and a drilling grouting mechanism arranged on the side of the frame body, the bottom of the slurry storage tank is fixed to the frame body by a bearing block, and a grouting pump is arranged at a position near the bottom of the side wall of the slurry storage tank, and a grouting pipe is connected to the grouting pump; the drilling grouting mechanism comprises a grouting support frame, a lifting support table, a hollow spiral grouting drill rod, a grouting guide rotating end sleeve, a locking part, a hanging rope unit and a drilling drive assembly, the middle position of the grouting support frame is connected to the side of the frame body, the lifting support table is arranged on the inner side of the grouting support frame and is vertically slidably connected to the inner wall, and a lifting guide rod part is arranged on the inner side of the grouting support frame; the top of the hollow spiral grouting drill rod part is rotatably arranged on the lifting support table, and a lower plugging piece and a plugging top rod part are arranged inside the hollow spiral grouting drill rod part; the hollow spiral grouting drill The top of the rod is rotatably connected to a slurry guide rotating end sleeve, and the side wall of the slurry guide rotating end sleeve is connected to the end of the slurry guide pipe away from the grouting pump, and the top edge of the slurry guide rotating end sleeve is provided with a locking flange, and the lower sealing piece can block the lower port of the hollow spiral grouting drill rod member, and the lower end of the sealing top rod part is fixedly connected to the lower sealing piece. The top of the sealing top rod part slides through the slurry guide rotating end sleeve and is provided with a locking part. The lifting rope unit is arranged on the top of the grouting support frame and the lifting rope unit is connected to the top of the locking part; in the initial state, the locking part is stuck on the locking flange and when the lifting rope unit pulls the locking part upward, the locking part can disengage from the locking flange and pull the sealing top rod part to move upward; the drilling drive assembly is arranged on the lifting support table, and the lifting guide rod part and the hollow spiral grouting drill rod member are both connected to the drilling drive assembly, and the drilling drive assembly can drive the lifting support table to move along the lifting guide rod part and make the lifting guide rod part rotate.
[0007] On the basis of the above technical solution, the present invention also provides the following optional technical solution:
[0008] In an optional scheme: the lifting guide rod part is a screw rod part, and the drilling drive assembly includes a spiral sleeve, an external fixed sleeve and a drilling motor. The spiral sleeve is rotatably arranged on the lifting support platform and the lifting guide rod part spirally penetrates the spiral sleeve, the external fixed sleeve is fixedly sleeved on the outside of the hollow spiral grouting drill rod part and is located near the top of the hollow spiral grouting drill rod part, and the external fixed sleeve is rotatably connected to the lifting support platform; the drilling motor is arranged on the lifting support platform and is located between the external fixed sleeve and the spiral sleeve, and the spiral sleeve, the external fixed sleeve and the drilling motor are all provided with drilling gears, and the drilling gear on the drilling motor is meshed with the other two drilling gears.
[0009] In an optional scheme: the locking part includes a top plate part, a switching unit and multiple hook units, the top plate part is fixed on the top of the blocking top rod part and the edge of the top plate part is provided with multiple circumferentially distributed radially extending arms, the multiple hook units are respectively arranged on the multiple radially extending arms, the top of the hook unit is rotatably connected to the radially extending arm and the lower end of the hook unit can extend to the lower side of the fastening flange; the switching unit is arranged on the top plate part in a sliding manner with elastic damping and the switching unit is connected to the multiple hook units, the top of the switching unit is also connected to the suspension rope unit, and the vertically moving switching unit can drive the multiple hook units to rotate around the connection between it and the radially extending arm.
[0010] In an optional scheme: the hook unit includes a clamping lever arm, a clamping shaft portion and a clamping block, the end of the clamping shaft portion is rotatably arranged on the radially extending arm through a support and a spring bearing is provided between the end of the radially extending arm and the support, one end of the clamping lever arm is fixedly connected to the clamping shaft portion and the other end extends downward, the clamping block is arranged at the end of the clamping lever arm away from the clamping shaft portion and the clamping block can hook the edge of the clamping flange, and the switching unit is connected to the clamping shaft portion.
[0011] In an optional scheme: a transmission gear part is arranged on the clamping shaft part, and the switching unit includes an upper disk body and a lower disk body, the lower disk body is arranged on the lower side of the top plate part and the top of the blocking top rod part slides through the lower disk body, the upper disk body is arranged on the upper side of the top plate part and the top of the upper disk body is connected to the suspension rope unit, the upper disk body and the lower disk body are also connected by a plurality of connecting rack parts and the connecting rack parts slide through the corresponding radially extending support arms, and the connecting rack parts are also meshed with the corresponding transmission gear part; the lower disk body and the lower end surface of the top plate part are also connected by a switching spring part.
[0012] In an optional scheme: the rope unit includes an upper pulling rope, a reel part, a winding motor and a guide pulley, the reel part is rotatably arranged on the top of the grouting support frame and the output end of the winding motor is connected to the rotating shaft of the reel part, the guide pulley is arranged on one side of the top of the grouting support frame and is located on the upper side of the hollow spiral grouting drill rod, one end of the upper pulling rope is wound on the reel part, and the other end is wrapped around the guide pulley and connected to the top of the locking part.
[0013] In an optional scheme: a load-bearing adjustment component is also provided on the frame body and the load-bearing adjustment component includes a U-shaped load-bearing seat, an adjusting screw rod part, an adjusting motor and an angle adjustment cylinder, two ends of the U-shaped load-bearing seat are slidably arranged on the frame body through guide sleeves and two ends of the U-shaped load-bearing seat are also rotatably connected to the side of the grouting support frame, the adjusting screw rod part is rotatably arranged on the frame body and the adjusting screw rod part spirally passes through the middle of the U-shaped load-bearing seat, the output end of the adjusting motor is connected to one end of the adjusting screw rod part, one end of the angle adjustment cylinder is hinged to the U-shaped load-bearing seat and the other end is hinged to the side wall of the grouting support frame.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] 1. The hollow spiral grouting drill rod of the present invention is drilled into the roadbed in a rotating downward manner, which can effectively reduce the obstruction of the roadbed base material to the drilling construction. The grouting liquid is introduced into the roadbed through the hollow spiral grouting drill rod, which can achieve precise operation.
[0016] 2. The lower plugging piece of the present invention can block the lower port of the hollow spiral grouting drill rod when the hollow spiral grouting drill rod is drilling a hole, so as to prevent the roadbed base material from entering the hollow spiral grouting drill rod and causing blockage. At the same time, when the hollow spiral grouting drill rod moves upward, the lower plugging piece can scrape off the grouting liquid adhered to the inner wall of the hollow spiral grouting drill rod from the top of the hollow spiral grouting drill rod, so as to prevent the grouting liquid from solidifying on the inner wall of the hollow spiral grouting drill rod and affecting the subsequent grouting construction;
[0017] 3. The present invention has a simple structure and can effectively clean the blockage inside the hollow spiral grouting drill rod, ensuring the orderly progress of the grouting construction and the grouting liquid can be accurately introduced into the roadbed reinforcement position, effectively improving the bearing capacity of the roadbed, and is convenient for practical use. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the construction equipment in one embodiment of the present invention.
[0019] Figure 2 It is a schematic diagram of the structure of the drilling and grouting mechanism in one embodiment of the present invention.
[0020] Figure 3 The figure is a schematic diagram of the structure of a hollow spiral grouting drill rod in one embodiment of the present invention.
[0021] Figure 4 The figure is a schematic diagram of the structure of the lower blocking piece and the blocking top rod in one embodiment of the present invention.
[0022] Figure 5 for Figure 3 Enlarged structural diagram at A in the middle.
[0023] Figure 6 for Figure 4 Enlarged structural diagram at B in the middle.
[0024] Figure 7 Schematic diagram of the switching unit structure in one embodiment of the present invention.
[0025] 1. Reference numerals: frame body 100, bearing block 110, guide sleeve 120, slurry storage tank 200, drilling grouting mechanism 300, grouting support frame 310, lifting guide rod portion 320, lifting support table 330, hollow spiral grouting drill rod 340, lower plugging piece 341, plugging top rod portion 342, slurry guide rotating end sleeve 350, fastening flange 360, locking portion 370, top plate portion 371, radially extending support arm 372, fastening rod arm 373, fastening shaft portion 374, fastening block 375, transmission gear portion 376, cutting The exchange unit 378, the upper disk body 3781, the lower disk body 3782, the connecting rack part 3783, the switching spring part 3784, the drilling drive assembly 380, the spiral sleeve 381, the external fixed sleeve 382, the drilling motor 383, the drilling gear 384, the suspension rope unit 390, the upper pulling rope 391, the reel part 392, the winding motor 393, the guide pulley 394, the load-bearing adjustment assembly 400, the U-shaped load-bearing seat 410, the adjusting screw rod part 420, the adjusting motor 430, the angle adjusting cylinder 440, the slurry guide pipe 500, and the grouting pump 510. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments; in the drawings or descriptions, similar or identical parts use the same reference numerals, and in practical applications, the shape, thickness or height of each component can be enlarged or reduced. The various embodiments listed in the present invention are only used to illustrate the present invention and are not used to limit the scope of the present invention. Any obvious modifications or changes made to the present invention do not depart from the spirit and scope of the present invention.
[0027] The left, right, up, and down positions of the various components given in the drawings are only one arrangement method, and the specific positions are set according to specific needs.
[0028] In one embodiment, Figure 1-Figure 5As shown, a railway roadbed grouting reinforcement construction equipment includes a frame body 100 with rollers, a slurry storage tank 200 filled with grouting liquid, and a drilling grouting mechanism 300 arranged on the side of the frame body 100, the bottom of the slurry storage tank 200 is fixed to the frame body 100 through a bearing block 110, and a grouting pump 510 is arranged near the bottom of the side wall of the slurry storage tank 200, and a grouting pipe 500 is connected to the grouting pump 510; the drilling grouting mechanism 300 includes a grouting support frame 310, a lifting support plate 330, a hollow spiral grouting drill rod 340, a grouting guide rotating The end sleeve 350, the locking part 370, the rope unit 390 and the drilling drive assembly 380, the middle position of the grouting support frame 310 is connected to the side of the frame body 100, the lifting support plate 330 is arranged on the inner side of the grouting support frame 310 and is vertically slidably connected to the inner wall, and the lifting guide rod part 320 is arranged on the inner side of the grouting support frame 310; the top of the hollow spiral grouting drill rod 340 is rotatably arranged on the lifting support plate 330 and the hollow spiral grouting drill rod 340 is provided with a lower blocking piece 341 and a blocking top rod part 342; the hollow spiral grouting drill rod 34 The top of the grouting guide rotating end sleeve 350 is rotatably connected, and the side wall of the grouting guide rotating end sleeve 350 is connected to the end of the grouting pipe 500 away from the grouting pump 510. The top edge of the grouting guide rotating end sleeve 350 is provided with a fastening flange 360. The lower blocking piece 341 can block the lower port of the hollow spiral grouting drill rod 340, and the lower end of the blocking top rod 342 is fixedly connected to the lower blocking piece 341. The top of the blocking top rod 342 slides through the grouting guide rotating end sleeve 350 and is provided with a locking part 370. The rope unit 390 is provided on the top of the grouting support frame 310, and the rope unit 390 is connected to the locking part 370. 70; in the initial state, the locking portion 370 is stuck on the fastening flange 360 and when the rope unit 390 pulls the locking portion 370 upward, the locking portion 370 can be disengaged from the fastening flange 360 and pull the blocking top rod portion 342 to move upward; the drilling drive assembly 380 is arranged on the lifting support platform 330 and the lifting guide rod portion 320 and the hollow spiral grouting drill rod member 340 are both connected to the drilling drive assembly 380, and the drilling drive assembly 380 can drive the lifting support platform 330 to move along the lifting guide rod portion 320 and make the lifting guide rod portion 320 rotate.
[0029] In the embodiment of the present invention, the entire device moves to the roadbed drilling and grouting position. In the initial state, the rope unit 390 is in a closed state and does not restrict the vertical movement of the locking portion 370. The locking portion 370 is stuck on the fastening flange 360 and the lower blocking piece 341 blocks the lower port of the hollow spiral grouting drill rod 340. The drilling drive component 380 starts to work. The drilling drive component 380 drives the lifting support plate 330 to move downward and the hollow spiral grouting drill rod 340 to rotate. The hollow spiral grouting drill rod 340 is screwed into the railway roadbed. Since the locking portion 370 is always stuck on the fastening flange 360, The plugging top rod portion 342 and the lower plugging piece 341 move downward with the lower plugging piece 341, so that the lower plugging piece 341 is always at the lower port of the hollow spiral grouting drill rod 340 and prevents the roadbed soil from entering the hollow spiral grouting drill rod 340, thereby preventing the hollow spiral grouting drill rod 340 from being blocked by entering the soil. After the drilling is completed, the rope unit 390 starts to work and the rope unit 390 pulls the locking portion 370 upward. The locking portion 370 is subjected to the upward pulling force and is separated from the fastening flange 360. Therefore, the locking portion 370 drives the lower plugging piece 341 and the plugging top rod portion under the pulling of the rope unit 390 342 moves upward along the inner wall of the hollow spiral grouting drill rod 340. When the lower plugging piece 341 moves to the inside of the grouting rotating end sleeve 350 and is on the upper side of the connection between the grouting rotating end sleeve 350 and the end of the grouting pipe 500, the rope unit 390 stops working and remains in a stable state. At this time, the grouting pump 510 starts working and the grouting pump 510 introduces the grouting liquid inside the slurry storage tank 200 into the hollow spiral grouting drill rod 340 through the grouting pipe 500. The grouting liquid is injected into the bottom of the roadbed through the lower port of the hollow spiral grouting drill rod 340. After the grouting is completed, the drilling drive assembly 380 works and drives The hollow spiral grouting drill rod 340 moves upward, and the slurry guiding rotating end sleeve 350 moves with the hollow spiral grouting drill rod 340 and the lower sealing piece 341 is gradually located inside the hollow spiral grouting drill rod 340, so that the hollow spiral grouting drill rod 340 and the lower sealing piece 341 move relatively to each other and the lower sealing piece 341 can push the grouting liquid on the inner wall of the hollow spiral grouting drill rod 340 out through the lower port of the hollow spiral grouting drill rod 340, thereby effectively cleaning the grouting liquid on the inner wall of the hollow spiral grouting drill rod 340 and preventing the grouting liquid from solidifying on the inner wall of the hollow spiral grouting drill rod 340 and affecting the subsequent grouting construction.
[0030] In one embodiment, Figure 1-Figure 5As shown, the lifting guide rod part 320 is a screw rod part, and the drilling drive assembly 380 includes a spiral sleeve 381, an external fixed sleeve 382 and a drilling motor 383. The spiral sleeve 381 is rotatably arranged on the lifting support plate 330 and the lifting guide rod part 320 spirally penetrates the spiral sleeve 381. The external fixed sleeve 382 is fixedly sleeved on the outside of the hollow spiral grouting drill rod part 340 and is located near the top of the hollow spiral grouting drill rod part 340. The external fixed sleeve 382 is rotatably connected to the lifting support plate 330; the drilling motor 383 is arranged on the lifting support plate 330 and is located between the external fixed sleeve 382 and the spiral sleeve 381. The spiral sleeve 381, the external fixed sleeve 382 and the drilling motor 383 are all provided with a drilling gear 384, and the drilling motor 383 83 is meshed with the other two drilling gears 384; in the embodiment of the present invention, the drilling motor 383 works and the outer fixed sleeve 382 and the spiral sleeve 381 are rotated through the meshing between the spiral sleeve 381, the outer fixed sleeve 382 and the drilling gear 384 on the drilling motor 383, and the rotating spiral sleeve 381 drives the lifting support plate 330 to move vertically along the grouting support frame 310 through the spiral cooperation with the lifting guide rod part 320; the rotating outer fixed sleeve 382 drives the hollow spiral grouting drill rod 340 to rotate and the hollow spiral grouting drill rod 340 also moves vertically with the lifting support plate 330, so that the hollow spiral grouting drill rod 340 can be drilled into the railway roadbed in a rotating downward manner to reduce the obstruction of the base material in the roadbed. The spiral sleeve 381, the outer fixed sleeve 382 and the drilling motor 383, the drilling gear 384 includes a top plate portion 371, a radially extending support arm 372, a clamping arm 373, a clamping shaft portion 374 and a clamping block 375, a transmission gear portion 376, a switching unit 378.
[0031] In one embodiment, Figure 2-Figure 6As shown, the locking portion 370 includes a top plate portion 371, a switching unit 378 and a plurality of hook units, the top plate portion 371 is fixed to the top of the blocking top rod portion 342 and a plurality of circumferentially distributed radially extending arms 372 are provided on the edge of the top plate portion 371, and the plurality of hook units are respectively correspondingly arranged on the plurality of radially extending arms 372, the top of the hook unit is rotatably connected to the radially extending arms 372 and the lower end of the hook unit can extend to the lower side of the fastening flange 360; the switching unit 378 is arranged on the top plate portion 371 in a manner of sliding with elastic damping and the switching unit 378 is connected to the plurality of hook units, the top of the switching unit 378 is also connected to the hanging rope unit 390, and the vertically moving switching unit 378 can drive the plurality of hook units to rotate around the connection between the switching unit 378 and the radially extending arms 372; in the embodiment of the present invention, in the initial state, the switching unit 378 is not subjected to the upward movement of the hanging rope unit 390. The lower end of the hook unit is always at the lower side of the fastening flange 360. When the fastening flange 360 moves downward along with the guide grouting rotating end sleeve 350 and the hollow spiral grouting drill rod 340, the entire locking portion 370 moves downward along with the hollow spiral grouting drill rod 340, and the lower blocking piece 341 and the blocking top rod 342 move downward along with the hollow spiral grouting drill rod 340. When the rope unit 390 pulls the switching unit 378 upward, the switching unit 37 8 moves upward relative to the top plate portion 371, the switching unit 378 acts on the multiple hook units and causes the hook units to rotate upward, so that the bottom of the hook unit is disengaged from the lower side of the fastening flange 360, and the switching unit 378 moves upward for a certain distance and also pulls the top plate portion 371 upward, so that the lower blocking piece 341 and the blocking top rod portion 342 move upward, so that the grouting pump 510 can introduce the grouting liquid into the hollow spiral grouting drill rod 340 and complete the grouting.
[0032] In one embodiment, Figure 2-Figure 6As shown, the hook unit includes a locking lever arm 373, a locking shaft portion 374 and a locking block 375, the end of the locking shaft portion 374 is rotatably arranged on the radially extending arm 372 through a support, and a spring bearing is provided between the end of the radially extending arm 372 and the support, one end of the locking lever arm 373 is fixedly connected to the locking shaft portion 374 and the other end extends downward, the locking block 375 is arranged at the end of the locking lever arm 373 away from the locking shaft portion 374 and the locking block 375 can hook the edge of the locking flange 360, and the switching unit 378 is connected to the locking shaft portion 374; in the embodiment of the present invention, when the switching unit 378 is not When the pulling force from the rope unit 390 is applied, the fastening arm 373 rotates downward under the elastic force of the spring bearing and the fastening block 375 hooks the edge of the fastening flange 360, and the fastening block 375 can move vertically along with the fastening flange 360; when the switching unit 378 is subjected to the upward pulling force from the rope unit 390, the switching unit 378 moves upward relative to the top plate 371, and the switching unit 378 acts on the fastening shaft portion 374 and causes the fastening shaft portion 374 to rotate, so that the fastening block 375 rotates upward and disengages from the fastening flange 360; wherein, the spring bearing is a structure in which a spring is arranged between the inner ring and the outer ring of the bearing.
[0033] In one embodiment, Figure 2-Figure 6 As shown, the locking shaft portion 374 is provided with a transmission gear portion 376, and the switching unit 378 includes an upper disk body 3781 and a lower disk body 3782, wherein the lower disk body 3782 is provided at the lower side of the top plate portion 371 and the top of the blocking top rod portion 342 slides through the lower disk body 3782, the upper disk body 3781 is provided at the upper side of the top plate portion 371 and the top of the upper disk body 3781 is connected to the suspension rope unit 390, the upper disk body 3781 and the lower disk body 3782 are also connected by a plurality of connecting rack portions 3783 and the connecting rack portions 3783 slide through the corresponding radially extending support arms 372, and the connecting rack portions 3783 are also meshed with the corresponding transmission gear portion 376; the lower disk body 3782 is connected to the lower end of the top plate portion 371 The surfaces are also connected by a switching spring portion 3784; in an embodiment of the present invention, when the upper disk body 3781 is subjected to the upward pulling force of the suspension rope unit 390, the upper disk body 3781, the lower disk body 3782 and the connecting rack portion 3783 all move upward, and the connecting rack portion 3783 rotates the fastening shaft portion 374 through engagement with the transmission gear portion 376, thereby causing the fastening lever arm 373 and the fastening block 375 to rotate upward and the fastening block 375 to disengage from the fastening flange 360; when the upper disk body 3781 is not subjected to the upward pulling force of the suspension rope unit 390, the lower disk body 3782 moves downward under the elastic force of the switching spring portion 3784, so that the fastening shaft portion 374 rotates and the fastening block 375 can rotate to the lower side of the fastening flange 360.
[0034] In one embodiment, Figure 1-Figure 6 As shown, the rope unit 390 includes an upper pulling rope 391, a reel portion 392, a winding motor 393 and a guide pulley 394, the reel portion 392 is rotatably arranged at the top of the grouting support frame 310 and the output end of the winding motor 393 is connected to the rotating shaft of the reel portion 392, the guide pulley 394 is arranged on one side of the top of the grouting support frame 310 and is located on the upper side of the hollow spiral grouting drill rod 340, one end of the upper pulling rope 391 is wound around the reel portion 392, and the other end passes around the guide pulley 394 and is connected to the top of the locking portion 370; in this embodiment of the present invention, the winding motor 393 is provided with a braking structure, and in the initial state, the winding motor 393 stops working and The winding motor 393 does not limit the rotation of the reel part 392, so that when the hollow spiral grouting drill rod 340 and the locking part 370 move downward, the locking part 370 can pull the upper pulling rope 391 and the upper pulling rope 391 no longer limits the downward movement of the locking part 370; when the winding motor 393 works and drives the reel part 392 to rotate, the reel part 392 can reel in the upper pulling rope 391 and the upper pulling rope 391 pulls the locking part 370 upward; when the winding motor 393 stops working and the winding motor 393 limits the rotation of the reel part 392, the locking part 370 maintains a stable state and the hollow spiral grouting drill rod 340 can move upward relative to the lower blocking piece 341 and the blocking top rod part 342.
[0035] In one embodiment, Figure 1 and Figure 2 As shown, the frame body 100 is also provided with a load-bearing adjustment component 400, and the load-bearing adjustment component 400 includes a U-shaped load-bearing seat 410, an adjusting screw rod portion 420, an adjusting motor 430 and an angle adjustment cylinder 440. The two ends of the U-shaped load-bearing seat 410 are slidably arranged on the frame body 100 through a guide sleeve 120, and the two ends of the U-shaped load-bearing seat 410 are also rotatably connected to the side of the grouting support frame 310. The adjusting screw rod portion 420 is rotatably arranged on the frame body 100 and the adjusting screw rod portion 420 spirally penetrates the middle part of the U-shaped load-bearing seat 410. The output end of the adjusting motor 430 is connected to one end of the adjusting screw rod portion 420. The angle adjustment One end of the throttling cylinder 440 is hinged to the U-shaped bearing seat 410 and the other end is hinged to the side wall of the grouting support frame 310; in the embodiment of the present invention, the adjusting motor 430 works and drives the adjusting screw rod portion 420 to rotate, and the rotating adjusting screw rod portion 420 can drive the U-shaped bearing seat 410 to move, thereby adjusting the horizontal position of the entire drilling and grouting mechanism 300 relative to the frame body 100 to increase the construction range; at the same time, the angle adjustment cylinder 440 retracts and drives the drilling and grouting mechanism 300 to rotate around the connection with the U-shaped bearing seat 410, thereby adjusting the inclination angle of the drilling and grouting mechanism 300 to facilitate grouting construction on the railway roadbed slope.
[0036] The above embodiment provides a railway roadbed grouting reinforcement construction equipment, wherein, in the initial state, the rope unit 390 is in a closed state and does not restrict the vertical movement of the locking portion 370, the locking portion 370 is stuck on the fastening flange 360 and the lower blocking piece 341 blocks the lower port of the hollow spiral grouting drill rod 340, and the drilling drive assembly 380 starts to work, the drilling drive assembly 380 drives the lifting support plate 330 to move downward and the hollow spiral grouting drill rod 340 to rotate, and the hollow spiral grouting drill rod 340 is screwed into the railway roadbed; because the locking portion 370 is always stuck on the fastening flange 360, Therefore, the blocking top rod portion 342 and the lower blocking piece 341 move downward with the lower blocking piece 341, so that the lower blocking piece 341 is always at the lower port of the hollow spiral grouting drill rod 340 and prevents the roadbed soil from entering the hollow spiral grouting drill rod 340, thereby preventing the hollow spiral grouting drill rod 340 from being blocked by entering the soil. After the drilling is completed, the rope unit 390 starts to work and the rope unit 390 pulls the locking portion 370 upward. The locking portion 370 is subjected to the upward pulling force and is separated from the fastening flange 360. Therefore, the locking portion 370 drives the lower blocking piece 341 and the blocking top rod under the pulling of the rope unit 390. When the lower plugging piece 341 moves to the inside of the grouting rotating end sleeve 350 and is located on the upper side of the connection between the grouting rotating end sleeve 350 and the end of the grouting pipe 500, the rope unit 390 stops working and remains in a stable state. At this time, the grouting pump 510 starts working and the grouting pump 510 introduces the grouting liquid inside the slurry storage tank 200 into the hollow spiral grouting drill rod 340 through the grouting pipe 500, and the grouting liquid is injected into the bottom of the roadbed through the lower port of the hollow spiral grouting drill rod 340. After the grouting is completed, the drilling drive assembly 380 starts working and drives The movable hollow spiral grouting drill rod 340 moves upward, and the slurry guiding rotating end sleeve 350 moves with the hollow spiral grouting drill rod 340 and the lower sealing piece 341 is gradually located inside the hollow spiral grouting drill rod 340, so that the hollow spiral grouting drill rod 340 and the lower sealing piece 341 move relatively, and the lower sealing piece 341 can push the grouting liquid on the inner wall of the hollow spiral grouting drill rod 340 through the lower port of the hollow spiral grouting drill rod 340, thereby effectively cleaning the grouting liquid on the inner wall of the hollow spiral grouting drill rod 340 and preventing the grouting liquid from solidifying on the inner wall of the hollow spiral grouting drill rod 340 and affecting the subsequent grouting construction.
[0037] The above is only a specific embodiment of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any person skilled in the art who is familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.
Claims
1. A railway roadbed grouting reinforcement construction equipment, comprising a frame body with rollers, a slurry storage tank filled with grouting liquid and a punching grouting mechanism arranged on the side of the frame body, the bottom of the slurry storage tank is fixed to the frame body through a bearing block, and a grouting pump is arranged near the bottom of the side wall of the slurry storage tank, and a grouting pipe is connected to the grouting pump, characterized in that: The drilling and grouting mechanism comprises a grouting support frame, a lifting support plate, a hollow spiral grouting drill rod, a grouting guide rotating end sleeve, a locking part, a suspension rope unit and a drilling drive assembly; The middle part of the grouting support frame is connected to the side of the frame body, the lifting support plate is arranged on the inner side of the grouting support frame and is vertically slidably connected to the inner wall, and a lifting guide rod is arranged on the inner side of the grouting support frame; The top of the hollow spiral grouting drill rod is rotatably arranged on the lifting support plate, and a lower plugging piece and a plugging top rod portion are arranged inside the hollow spiral grouting drill rod; The top of the hollow spiral grouting drill rod is rotatably connected with a slurry guide rotating end sleeve, and the side wall of the slurry guide rotating end sleeve is connected to the end of the slurry guide pipe away from the grouting pump, and a fastening flange is provided on the top edge of the slurry guide rotating end sleeve, and the lower plugging piece can block the lower port of the hollow spiral grouting drill rod, and the lower end of the plugging top rod part is fixedly connected to the lower plugging piece, and the top of the plugging top rod part slides through the slurry guide rotating end sleeve and is provided with a locking part; The hanging rope unit is arranged on the top of the grouting support frame and is connected to the top of the locking part; in the initial state, the locking part is clamped on the fastening flange and when the hanging rope unit pulls the locking part upward, the locking part can be disengaged from the fastening flange and pull the plugging top rod part to move upward; The drilling drive assembly is arranged on the lifting support platform, and the lifting guide rod part and the hollow spiral grouting drill rod part are both connected to the drilling drive assembly. The drilling drive assembly can drive the lifting support platform to move along the lifting guide rod part and make the lifting guide rod part rotate.
2. The railway roadbed grouting reinforcement construction equipment according to claim 1 is characterized in that: The lifting guide rod part is a screw rod part, and the drilling drive assembly includes a spiral sleeve, an external fixed sleeve and a drilling motor; The spiral sleeve is rotatably arranged on the lifting support platform and the lifting guide rod portion spirally penetrates the spiral sleeve, the outer fixed sleeve is fixedly sleeved on the outside of the hollow spiral grouting drill rod and is located near the top of the hollow spiral grouting drill rod, and the outer fixed sleeve is rotatably connected to the lifting support platform; The drilling motor is arranged on the lifting support plate and is located between the outer fixing sleeve and the spiral sleeve. The spiral sleeve, the outer fixing sleeve and the drilling motor are all provided with drilling gears, and the drilling gear on the drilling motor is meshed with the other two drilling gears.
3. The railway roadbed grouting reinforcement construction equipment according to claim 1 is characterized in that: The locking part includes a top plate part, a switching unit and a plurality of hook units; The top plate portion is fixed to the top of the plugging top rod portion and a plurality of circumferentially distributed radially extending arms are arranged on the edge of the top plate portion, and a plurality of hook units are respectively arranged on the plurality of radially extending arms, the top of the hook unit is rotatably connected to the radially extending arms and the lower end of the hook unit can extend to the lower side of the fastening flange; The switching unit is arranged on the top plate in a sliding manner with elastic damping and is connected to multiple hook units. The top of the switching unit is also connected to the suspension rope unit. The vertically movable switching unit can drive multiple hook units to rotate around the connection between it and the radially extending support arm.
4. The railway roadbed grouting reinforcement construction equipment according to claim 3 is characterized in that: The hook unit comprises a fastening lever arm, a fastening shaft portion and a fastening block; The end of the fastening shaft portion is rotatably arranged on the radially extending arm through a support, and a spring bearing is provided between the end of the radially extending arm and the support, one end of the fastening lever arm is fixedly connected to the fastening shaft portion and the other end extends downward; The fastening block is arranged at the end of the fastening lever arm away from the fastening shaft part and the fastening block can hook the edge of the fastening flange, and the switching unit is connected to the fastening shaft part.
5. The railway roadbed grouting reinforcement construction equipment according to claim 4 is characterized in that: The fastening shaft portion is provided with a transmission gear portion, and the switching unit comprises an upper disk body and a lower disk body; The lower plate is arranged at the lower side of the top plate, and the top of the blocking top rod slides through the lower plate. The upper plate is arranged at the upper side of the top plate, and the top of the upper plate is connected to the suspension rope unit. The upper plate and the lower plate are also connected by a plurality of connecting racks, and the connecting racks slide through the corresponding radially extending arms. The connecting racks are also meshed with the corresponding transmission gears. The lower plate body and the lower end surface of the top plate portion are also connected via a switching spring portion.
6. The railway roadbed grouting reinforcement construction equipment according to claim 1, characterized in that: The rope unit comprises an upper pulling rope, a reel portion, a reeling motor and a guide pulley; The reel part is rotatably arranged on the top of the grouting support frame and the output end of the winding motor is connected to the rotating shaft of the reel part. The guide pulley is arranged on one side of the top of the grouting support frame and is located on the upper side of the hollow spiral grouting drill rod. One end of the upper pulling rope is wound on the reel part, and the other end passes around the guide pulley and is connected to the top of the locking part.
7. The railway roadbed grouting reinforcement construction equipment according to any one of claims 1 to 6, characterized in that: The frame body is also provided with a load-bearing adjustment component, and the load-bearing adjustment component includes a U-shaped load-bearing seat, an adjustment screw rod, an adjustment motor and an angle adjustment cylinder; The two ends of the U-shaped bearing seat are slidably arranged on the frame body through guide sleeves, and the two ends of the U-shaped bearing seat are also rotatably connected to the side of the grouting support frame, the adjusting screw rod part is rotatably arranged on the frame body, and the adjusting screw rod part spirally penetrates the middle part of the U-shaped bearing seat, and the output end of the adjusting motor is connected to one end of the adjusting screw rod part; One end of the angle adjustment cylinder is hinged to the U-shaped bearing seat and the other end is hinged to the side wall of the grouting support frame.
Citation Information
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