Support structure for capping beam construction and construction method

The hoop spacing is adjusted through the combined structure of guide frame, guide plate and anti-bolt removal, and the hoop positioning is achieved by using brackets and butt bolts, which solves the problem of cumbersome installation of hoops in the existing technology, and improves the efficiency and stability of the cover beam construction sex.

CN119266103APending Publication Date: 2025-01-07CHINA RAILWAY BRIDGE BUREAU OF THE NINTH ENG CO LTD
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Patent Information

Application Number
CN202411461469.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-01-07

AI Technical Summary

Technical Problem

The installation and positioning of the hoop holder method during the existing cover beam construction is complicated, especially the difficulty in adjusting the hoop distance and horizontal alignment, which leads to cumbersome construction and easily leads to inclination of the cover beam.

Method used

Adopt a combined structure of guide frame, guide plate and anti-detachment bolts to facilitate adjustment of the hoop spacing, and realize the positioning and support of the hoop through brackets and butt bolts, simplifying the installation process; at the same time, the chassis, fences and limit parts are set to reduce construction Difficulty and security risks.

Benefits of technology

The installation process of the clamping hoop is simplified, the accuracy of horizontal alignment is improved, the construction time is reduced, the bracket stability is ensured and the operational risks of staff are reduced.

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Abstract

The invention discloses a support structure for capping beam construction and a construction method, and relates to the technical field of constructional engineering.The support structure comprises a pier, a first hoop and a second cross beam, a bracket is fixed to one side of the bottom of the first hoop, a guide frame is fixed to one side of the first hoop, a guide plate is connected to the outer surface of the guide frame, and an anti-disengaging bolt is connected between the guide frame and the guide plate; a bottom frame is connected to the top of the second beam, a fence is connected to the top of the bottom frame, a limiting piece penetrates through one side of the bottom frame, and a butt-joint bolt penetrates through the other side of the bottom frame. Through the arrangement of the guide frame, the guide plate and the anti-falling bolts, the guide frame and the guide plate are conveniently assembled through the anti-falling bolts, so that the two first hoops are combined together, and the distance between the two first hoops is conveniently adjusted through sliding of the guide frame and the guide plate so as to be matched with the distance between piers; through cooperation of the guide frame and the guide plate, the two first hoops can be in a horizontal state, and it is not needed to waste too much time to horizontally align the first hoops; operation is simplified, and installation is convenient.
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Description

Technical Field

[0001] The invention relates to the technical field of construction engineering, and in particular to a support structure for cap beam construction and a construction method. Background Art

[0002] The cap beam is an important component that connects the upper and lower structures. Its main function is to support the superstructure of the bridge and transfer all loads to the lower structure, that is, the crossbeam of the bridge. When constructing the cap beam, it is necessary to set up a support system on the piers, then hoist the mold and tie the steel bars inside the mold, pour concrete after tying the steel bars, and complete the construction of the cap beam after the concrete solidifies.

[0003] The support structure used for cap beam construction is mainly divided into the cross-steel rod method, the corbel bracket method, the floor-standing bracket method and the clamp method. The clamp method has the advantages of no requirements for low level, flexible installation, economy and no damage to bridge piers, so it is widely used.

[0004] The existing cap beam is supported by a hoop method, and the number of hoops is usually equal to the number of piers. Therefore, the following problems are easily encountered: first, the installation and positioning between the hoops is rather complicated, because the hoops are lifted by lifting equipment and then pushed to the designated position for installation by staff. The specific height adjustment is rather complicated. The staff on the crane cannot see it and can only communicate with the high-altitude staff through walkie-talkies. Fine-tuning is rather complicated, which makes horizontal installation between multiple hoops difficult and may require multiple debugging. If the hoops are not distributed horizontally, it is easy to cause the cap beam to tilt to one side. Second, a double-hoop support system is used. The spacing adjustment between the two hoops will also cause the above-mentioned problems, which makes the support more complicated during the actual construction process. Summary of the invention

[0005] Based on this, the purpose of the present invention is to provide a support structure and a construction method for cap beam construction to solve the technical problems mentioned in the above background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a support structure for cap beam construction, comprising a pier, a first clamp and a second cross beam, a bracket is fixed to one side of the bottom of the first clamp, a guide frame is fixed to one side of the first clamp, and a guide plate is connected to the outer surface of the guide frame, and anti-detachment bolts are connected between the guide frame and the guide plate; the top of the second cross beam is connected to a base frame, and the top of the base frame is connected to a fence, a limiting piece passes through one side of the base frame, and a docking bolt passes through the other side of the base frame, and a support net is installed on the top of the base frame.

[0007] By adopting the above technical solution, the guide frame and the guide plate are conveniently assembled by the anti-slip bolts, so that the two first hoops are combined together, and the distance between the two first hoops is conveniently adjusted by the sliding of the guide frame and the guide plate to adapt to the distance between the piers, and the two first hoops can be in a horizontal state by the cooperation of the guide frame and the guide plate, without wasting too much time to align the first hoops horizontally; the second hoop is conveniently supported and positioned when the second hoop is not assembled by the setting of the bracket, so as to facilitate the assembly of the second hoop, avoid the phenomenon that the subsequent support frame cannot contact with the first beam for support due to the deviation of the installation position of the second hoop, and avoid the phenomenon that the first hoop cannot contact with the first beam for support due to the support frame being too high; the two base frames are conveniently docked by the docking bolts, and the base frame can be removed by removing the docking bolts during disassembly, and the limiter can be against the first beam, so as to limit the base frame, so that the staff can walk on the base frame, which is convenient for assembling the mold, tying the steel bars and other operations, and at the same time, the support frame is hollowed out by the setting of the support net to reduce the weight of the base frame, and the fence is used to prevent the staff from falling.

[0008] Furthermore, the longitudinal section of the bracket is in an "L" shape, and the cross section of the bracket is in an arc shape.

[0009] By adopting the above technical solution, the bracket is provided to facilitate supporting and positioning the second clamp when the second clamp is not assembled, thereby facilitating the assembly of the second clamp.

[0010] Furthermore, the guide plate is slidably connected to the guide frame, and the anti-drop bolt is slidably connected to the guide plate and the guide frame.

[0011] By adopting the above technical solution, the guide frame and the guide plate are easily assembled through the anti-drop bolts, so that the two first hoops are combined together, and the distance between the two first hoops is easily adjusted by sliding the guide frame and the guide plate to adapt to the distance between the piers.

[0012] Furthermore, two base frames are provided, and the two base frames are arranged in a mirror image.

[0013] By adopting the above technical solution, the two base frames can be conveniently butted together by the butt bolts, and the base frame can be removed by simply removing the butt bolts during disassembly.

[0014] Furthermore, the outer surface of the pier is respectively connected with a first hoop and a second hoop, and the top of the second hoop is connected with a support frame, two first beams are placed on the top of the first hoop and the support frame, and a pull rod is connected between the two first beams, and the second beam is placed on the top of the first beam.

[0015] By adopting the above technical solution, the staff places the two first beams on the top of the first clamp, and at the same time, auxiliary support is provided to the first beams through the support frame. Then the staff pulls the two first beams through the pull rod, and then the staff places the second beam on the top of the first beam to complete the construction.

[0016] Furthermore, the second hoop is in contact with the bracket, and the pier, the first hoop, the second hoop and the bracket are each provided with four.

[0017] By adopting the above technical solution, four first hoops and four second hoops are respectively assembled on the outer surfaces of the two piers, so as to facilitate the support of the two first beams, and at the same time, the four brackets facilitate the positioning of the installation positions of the four second hoops.

[0018] Furthermore, the limiting member abuts against the first cross beam, and the limiting member is threadedly connected to the base frame.

[0019] By adopting the above technical solution, the staff rotates the limiting parts so that two groups of limiting parts abut against the two sides of the two first beams respectively, and the other two groups of limiting parts abut against the outer surfaces and backs of the two first beams respectively, thereby completing the limiting.

[0020] Furthermore, there are eight limit members, two in a group, and four groups in total.

[0021] By adopting the above technical solution and increasing the number of limiting members, the contact area between the base frame and the first crossbeam is increased, thereby increasing the stability of the connection.

[0022] Furthermore, one end of the limiting member is connected to a hand wheel, and the diameter of the other end of the limiting member is greater than the diameter of one end of the limiting member.

[0023] By adopting the above technical solution and setting the handwheel, it is convenient for the staff to rotate the limit piece; the diameter of the other end of the limit piece is larger than the diameter of one end of the limit piece, and the handwheel at one end of the limit piece is cooperated to prevent the limit piece from falling off the base frame.

[0024] A method for constructing a support for cap beam construction, the specific steps of which are as follows:

[0025] Step 1: The staff fits the guide plate and the guide frame together and screws in the anti-drop bolts, so that the two first hoops are combined together. Then the staff installs the two first hoops on the two piers respectively. At this time, the two first hoops are limited by the guide frame and the guide plate, and the anti-drop bolts are used to prevent the guide frame and the guide plate from falling off, so that the two first hoops are on the same horizontal plane. Then the staff assembles the other two first hoops with bolts;

[0026] Step 2: The staff place the four second hoops on the top of the four brackets respectively, and locate the installation position of the second hoops through the brackets to avoid the deviation of the installation position of the second hoops, which causes the subsequent support frame to be unable to contact with the first beam for support, and to avoid the support frame being too high, which causes the first hoop to be unable to contact with the first beam for support. Then the staff tightens the four second hoops with bolts;

[0027] Step 3: The staff places the two first beams on the top of the first hoop, and at the same time, the first beams are auxiliary supported by the support frame. Then, the staff pulls the two first beams by the pull rod, and then the staff places the second beam on the top of the first beam;

[0028] Step 4: The staff connects the two base frames through docking bolts, and then places the base frame on the top of the second beam. The staff then rotates the limit pieces so that the two sets of limit pieces are respectively abutted against the two sides of the two first beams, and the other two sets of limit pieces are respectively abutted against the outer surface and back of the two first beams to complete the limiting. After that, the staff can walk on the base frame to facilitate operations such as assembling molds and tying steel bars. At the same time, the support net is set to make the frame hollow to reduce the weight of the base frame, and cooperate with the fence to prevent the staff from falling.

[0029] In summary, the present invention mainly has the following beneficial effects:

[0030] 1. The present invention provides a guide frame, a guide plate and anti-detachment bolts, and the guide frame and the guide plate are easily assembled by the anti-detachment bolts, so that the two first hoops are combined together, and the distance between the two first hoops is easily adjusted by sliding the guide frame and the guide plate to adapt to the distance between the piers, and the two first hoops can be in a horizontal state by the cooperation of the guide frame and the guide plate, without wasting too much time to align the first hoops horizontally; the operation is simplified and the installation is convenient;

[0031] 2. The present invention provides a bracket, which facilitates the support and positioning of the second hoop when the second hoop is not assembled, thereby facilitating the assembly of the second hoop, avoiding the phenomenon that the subsequent support frame cannot contact the first beam for support due to the deviation of the installation position of the second hoop, and avoiding the phenomenon that the first hoop cannot contact the first beam for support due to the support frame being too high; and facilitating the installation of the support frame of the double hoop system;

[0032] 3. The present invention arranges a base frame, a fence, a docking bolt, a limiting piece and a supporting net. The docking bolts facilitate the docking of two base frames. When disassembling, the base frame can be removed by simply removing the docking bolts. The limiting piece can abut against the first crossbeam to limit the base frame, so that the staff can walk on the base frame, which is convenient for assembling molds, tying steel bars and other operations. At the same time, the supporting net is arranged to make the supporting frame hollow to reduce the weight of the base frame, and cooperate with the fence to prevent the staff from falling; it is convenient for the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 It is a bottom view structural schematic diagram of the present invention;

[0034] Figure 2 This is a bottom view of the structure of the first clamp of the present invention;

[0035] Figure 3 This is a schematic diagram of the explosion structure of the first clamp of the present invention;

[0036] Figure 4 This is a schematic diagram of the explosion structure of the second clamp of the present invention;

[0037] Figure 5 It is a structural schematic diagram of the present invention;

[0038] Figure 6 It is a schematic diagram of the chassis structure of the present invention.

[0039] In the figure: 1, bridge pier; 2, first clamp; 3, second clamp; 4, support frame; 5, first cross beam; 6, pull rod; 7, second cross beam; 8, bracket; 9, guide frame; 10, guide plate; 11, anti-slip bolt; 12, base frame; 13, fence; 14, docking bolt; 15, limit piece; 16, support net. DETAILED DESCRIPTION

[0040] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0041] The following describes an embodiment of the present invention based on its overall structure.

[0042] Embodiment 1:

[0043] A support structure for cap beam construction, such as Figure 1-Figure 6As shown, it includes a pier 1, a first hoop 2 and a second cross beam 7. A bracket 8 is fixed to one side of the bottom of the first hoop 2. The longitudinal section of the bracket 8 is in an "L" shape, and the cross section of the bracket 8 is in an arc shape. The second hoop 3 abuts against the bracket 8. The installation position of the second hoop 3 is positioned by the bracket 8 to avoid the deviation of the installation position of the second hoop 3, which causes the subsequent support frame 4 to be unable to contact with the first cross beam 5 for support, and to avoid the support frame 4 being too high, which causes the first hoop 2 to be unable to contact with the first cross beam 5 for support.

[0044] A guide frame 9 is fixed to one side of the first clamp 2, and a guide plate 10 is connected to the outer surface of the guide frame 9. The guide plate 10 is slidably connected to the guide frame 9, and an anti-drop bolt 11 is connected between the guide frame 9 and the guide plate 10. The anti-drop bolt 11 is slidably connected to the guide plate 10 and the guide frame 9. The two first clamps 2 are limited by the guide frame 9 and the guide plate 10, and the anti-drop bolt 11 prevents the guide frame 9 and the guide plate 10 from falling off, so that the two first clamps 2 are in the same horizontal plane;

[0045] A base frame 12 is connected to the top of the second crossbeam 7. Two base frames 12 are arranged in a mirror image. You can walk on the base frames 12, which is convenient for assembling molds, tying steel bars and other operations; a support net 16 is installed on the top of the base frame 12. A fence 13 is connected to the top of the base frame 12. The support net 16 makes the support frame hollow to reduce the weight of the base frame 12, and cooperates with the fence 13 to prevent workers from falling; a limiting member 15 runs through one side of the base frame 12, the limiting member 15 abuts against the first crossbeam 5, and the limiting member 15 is threadedly connected to the base frame 12. There are eight limiting members 15, two for one There are four groups in total. The staff puts the base frame 12 on the top of the second beam 7. Then the staff rotates the limit pieces 15 to make two groups of limit pieces 15 abut against the two sides of the two first beams 5 respectively, and the other two groups of limit pieces 15 abut against the outer surfaces and backs of the two first beams 5 respectively, to complete the limiting. A docking bolt 14 runs through the other side of the base frame 12. During assembly, the staff connects the two base frames 12 through the docking bolts 14. During disassembly, the two base frames 12 are separated when the staff removes the docking bolts 14, thereby facilitating the removal of the base frame 12 from the construction bracket.

[0046] See also Figure 1-Figure 6 In the above embodiment, the outer surface of the pier 1 is respectively connected with the first hoop 2 and the second hoop 3, and the pier 1, the first hoop 2, the second hoop 3 and the bracket 8 are each provided with four. The top of the second hoop 3 is connected with the support frame 4, and two first cross beams 5 are placed on the top of the first hoop 2 and the support frame 4. A pull rod 6 is connected between the two first cross beams 5, and the second cross beam 7 is placed on the top of the first cross beam 5, forming a good support system, so as to support the mold of the cap beam and facilitate the construction of the cap beam.

[0047] A method for constructing a support for cap beam construction, the specific steps of which are as follows:

[0048] Step 1: The staff fits the guide plate 10 with the guide frame 9 and screws in the anti-drop bolts 11, so that the two first hoops 2 are combined together. Then the staff installs the two first hoops 2 on the two piers 1 respectively. At this time, the two first hoops 2 are limited by the guide frame 9 and the guide plate 10, and the anti-drop bolts 11 are used to prevent the guide frame 9 and the guide plate 10 from falling off, so that the two first hoops 2 are in the same horizontal plane. Then the staff assembles the other two first hoops 2 with bolts;

[0049] Step 2: The staff place the four second hoops 3 on the top of the four brackets 8 respectively, and locate the installation position of the second hoops 3 through the brackets 8 to avoid the deviation of the installation position of the second hoops 3, which causes the subsequent support frame 4 to be unable to contact with the first beam 5 for support, and to avoid the support frame 4 being too high, which causes the first hoop 2 to be unable to contact with the first beam 5 for support. Then the staff fastens the four second hoops 3 with bolts;

[0050] Step 3: The staff places two first beams 5 on the top of the first hoop 2, and at the same time, the first beams 5 are auxiliary supported by the support frame 4, and then the staff pulls the two first beams 5 through the pull rod 6, and then the staff places the second beam 7 on the top of the first beam 5;

[0051] Step 4: The staff connects the two base frames 12 through the docking bolts 14, and then the staff places the base frame 12 on the top of the second beam 7. Then the staff rotates the limit pieces 15 to make the two groups of limit pieces 15 respectively abut against the two sides of the two first beams 5, and the other two groups of limit pieces 15 respectively abut against the outer surface and back of the two first beams 5 to complete the limiting. After that, the staff can walk on the base frame 12, which is convenient for assembling molds, tying steel bars and other operations. At the same time, the support net 16 is set to make the frame hollow to reduce the weight of the base frame 12, and cooperate with the fence 13 to prevent the staff from falling.

[0052] Embodiment 2:

[0053] On the basis of the above-mentioned first embodiment, in order to prevent the limiting member 15 from falling off from the side of the bottom frame 12, the following configuration is adopted.

[0054] See also Figure 1 , Figure 5 and Figure 6 In the above embodiment, a hand wheel is connected to one end of the limit member 15 to facilitate the staff to rotate the limit member 15; the diameter of the other end of the limit member 15 is larger than the diameter of one end of the limit member 15, and cooperates with the hand wheel at one end of the limit member 15 to prevent the limit member 15 from falling off the base frame 12.

[0055] Although an embodiment of the present invention has been shown and described, this specific embodiment is only an explanation of the present invention and is not a limitation of the invention. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the present invention. However, as long as they are within the scope of the claims of the present invention, they are protected by patent law.

Claims

1. A support structure for cap beam construction, comprising a bridge pier (1), a first hoop (2) and a second cross beam (7), characterized in that: A bracket (8) is fixed to one side of the bottom of the first hoop (2), a guide frame (9) is fixed to one side of the first hoop (2), and a guide plate (10) is connected to the outer surface of the guide frame (9), and an anti-drop bolt (11) is connected between the guide frame (9) and the guide plate (10); the top of the second crossbeam (7) is connected to a base frame (12), and the top of the base frame (12) is connected to a fence (13), one side of the base frame (12) passes through a limiting member (15), the other side of the base frame (12) passes through a docking bolt (14), and the top of the base frame (12) is installed with a support net (16).

2. The support structure for cap beam construction according to claim 1, characterized in that: The bracket (8) has an L-shaped longitudinal section, and an arc-shaped cross section.

3. The support structure for cap beam construction according to claim 1, characterized in that: The guide plate (10) is slidably connected to the guide frame (9), and the anti-drop bolt (11) is slidably connected to the guide plate (10) and the guide frame (9).

4. The support structure for cap beam construction according to claim 1, characterized in that: Two base frames (12) are provided, and the two base frames (12) are arranged in a mirror image.

5. The support structure for cap beam construction according to claim 1, characterized in that: The outer surface of the pier (1) is respectively connected to a first clamp (2) and a second clamp (3), and the top of the second clamp (3) is connected to a support frame (4), two first cross beams (5) are placed on the top of the first clamp (2) and the support frame (4), and a pull rod (6) is connected between the two first cross beams (5), and the second cross beam (7) is placed on the top of the first cross beam (5).

6. The support structure for cap beam construction according to claim 5, characterized in that: The second hoop (3) is in contact with the bracket (8), and the pier (1), the first hoop (2), the second hoop (3) and the bracket (8) are each provided with four.

7. The support structure for cap beam construction according to claim 5, characterized in that: The limiting member (15) abuts against the first cross beam (5), and the limiting member (15) is threadedly connected to the base frame (12).

8. The support structure for cap beam construction according to claim 7, characterized in that: The limiting members (15) are provided in eight numbers, two in a group, and are divided into four groups in total.

9. The support structure for cap beam construction according to claim 8, characterized in that: One end of the limiting member (15) is connected to a hand wheel, and the diameter of the other end of the limiting member (15) is greater than the diameter of one end of the limiting member (15).

10. The method for constructing a support for cap beam construction according to any one of claims 1 to 9, wherein the specific steps are as follows: Step 1: The staff fits the guide plate (10) and the guide frame (9) together and screws in the anti-drop bolt (11), so that the two first hoops (2) are combined together. Then the staff installs the two first hoops (2) on the two bridge piers (1) respectively. At this time, the two first hoops (2) are limited by the guide frame (9) and the guide plate (10), and the anti-drop bolt (11) is used to prevent the guide frame (9) and the guide plate (10) from falling off, so that the two first hoops (2) are in the same horizontal plane. Then the staff assembles the other two first hoops (2) by bolts. Step 2: The staff place the four second hoops (3) on the top of the four brackets (8) respectively, and locate the installation position of the second hoops (3) through the brackets (8) to avoid the second hoops (3) being deviated from the installation position, which causes the subsequent support frame (4) to be unable to contact and support the first beam (5), and to avoid the support frame (4) being too high, which causes the first hoops (2) to be unable to contact and support the first beam (5). Then, the staff fastens the four second hoops (3) with bolts; Step 3: The staff places the two first beams (5) on the top of the first hoop (2), and at the same time, the first beams (5) are auxiliary supported by the support frame (4), and then the staff pulls the two first beams (5) through the pull rod (6), and then the staff places the second beam (7) on the top of the first beam (5); Step 4: The staff connects the two base frames (12) through the docking bolts (14), and then the staff places the base frame (12) on the top of the second beam (7). The staff then rotates the limit pieces (15) so that the two groups of limit pieces (15) are respectively in contact with the two sides of the two first beams (5), and the other two groups of limit pieces (15) are respectively in contact with the outer surface and back of the two first beams (5), completing the limiting. After that, the staff can walk on the base frame (12), which is convenient for assembling molds, tying steel bars, etc. At the same time, the support net (16) is set to make the support frame hollow to reduce the weight of the base frame (12), and cooperate with the fence (13) to prevent the staff from falling.