Automatic production equipment for integrated busbar
By designing integrated busbar automated production equipment, including feeding, thermal riveting, laser welding, air cooling, electrical testing and automatic optical inspection, the existing technology is solved by using a double-layer transmission mechanism, a scanning code and a visual inspection mechanism. The problems of low assembly efficiency and difficult quality are difficult to guarantee, and a high degree of automation is achieved.
Patent Information
- Application Number
- CN202411628574.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-01-07
AI Technical Summary
During the production process, the existing integrated busbar system has low assembly efficiency and difficulty in ensuring product quality, and lacks automated production capacity.
An integrated busbar automated production equipment was designed, including feeding stations, thermal rivet stations, laser welding stations, air-cooling stations, electrical testing stations, automatic optical detection stations and feeding stations, and materials were realized through a double-layer conveying mechanism. Automatic transmission and processing, and the use of code scanning mechanisms and visual inspection mechanisms to improve the degree of automation of production.
It realizes automated production of integrated busbars, improves assembly efficiency and product quality, has a high degree of automation, and can be recycled to reduce manual operation errors.
Smart Images

Figure CN119277750A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of new energy technology, and in particular to an integrated busbar automation production device. Background Art
[0002] In the prior art, the integrated busbar system (CCS) is mainly composed of signal acquisition components (such as flexible circuit boards, printed circuit boards, flexible flat cables, etc.), plastic structural parts, copper and aluminum busbars, etc. These components are connected into a whole through processes such as hot pressing or riveting to achieve high-voltage series and parallel connection of battery cells, and have the functions of battery temperature sampling and battery cell voltage sampling.
[0003] In the traditional production process, operators assemble signal acquisition components, plastic structural parts, copper and aluminum bars and other components at the loading station, and then use the carrier to send them to the production line for subsequent operations. However, due to the different sizes and shapes of signal acquisition components, plastic structural parts, copper and aluminum bars and other components, errors are prone to occur during the assembly process, resulting in low assembly efficiency and difficulty in ensuring product quality, which urgently needs to be improved. Summary of the invention
[0004] The purpose of the present invention is to provide an integrated busbar automated production device to solve the technical problem in the prior art that integrated busbars are difficult to produce automatically.
[0005] The present invention provides an integrated busbar automated production device, comprising:
[0006] A loading station, which includes a loading window, through which materials are added to the carrier;
[0007] Hot riveting station, which receives the carrier from the loading station and performs hot riveting operations on the materials on the carrier;
[0008] Laser welding station: the laser welding station receives the carrier from the hot riveting station and performs laser welding on the materials on the carrier;
[0009] Air cooling station: the air cooling station receives the carrier from the laser welding station and performs air cooling on the materials on the carrier;
[0010] Electrical testing station: The electrical testing station receives the carrier from the air cooling station and performs air cooling on the materials on the carrier;
[0011] An automatic optical inspection station receives the carrier from the electrical testing station and performs automatic optical inspection on the material on the carrier;
[0012] A material unloading station, which receives materials from the automatic optical inspection station. The material unloading station includes a material unloading window, through which the materials are removed from the material unloading station;
[0013] The double-layer conveying mechanism includes an upper conveying mechanism and a lower conveying mechanism. The upper conveying mechanism conveys the carrier from the loading station to the unloading station in sequence and continuously, and the lower conveying mechanism conveys the carrier from the unloading station to the loading station continuously. The double-layer conveying mechanism also includes a carrier lifting mechanism. Both the loading station and the unloading station are equipped with a carrier lifting mechanism. The carrier lifting mechanism lifts and lowers the carrier in the lower conveying mechanism and the upper conveying mechanism.
[0014] In an optional embodiment, the loading station includes a carrier lifting position and a loading position. At the carrier lifting position, the carrier lifting mechanism lifts the carrier from the lower conveying mechanism to the upper conveying mechanism, and the upper conveying mechanism conveys the carrier from the carrier lifting position to the loading position.
[0015] In an optional embodiment, the loading position includes a first loading position and a second loading position, the first loading position adds a conductive row and a substrate to the carrier, the second loading position adds a circuit board to the conductive row and the substrate, and the upper conveying mechanism conveys the carrier from the first loading position to the second loading position.
[0016] In an optional embodiment, the material is provided with an information code, and the hot riveting station, laser welding station, electrical testing station and automatic optical inspection station are all provided with a scanning mechanism, which scans the information code of the material and uploads it to the production management system.
[0017] In an optional embodiment, the loading station is provided with a visual inspection mechanism, which detects the integrity of the material on the carrier.
[0018] In an optional embodiment, the visual inspection mechanism is provided with a local cache, and the inspection results of the visual inspection are saved in the local cache and uploaded to the production management system with a delay.
[0019] In an optional embodiment, the hot riveting station, the laser welding station, the air cooling station, the electrical testing station and the automatic optical inspection station are all provided with a lifting and blocking mechanism, which prevents the carrier from moving with the upper conveying mechanism in a raised state.
[0020] In an optional embodiment, the hot riveting station, laser welding station, electrical testing station and automatic optical inspection station are all equipped with a carrier lifting mechanism, which lifts the carrier from the upper conveying mechanism to the working station, and retracts the carrier from the working position to the upper conveying mechanism after the work is completed.
[0021] In an optional embodiment, the upper conveying mechanism and the lower conveying mechanism each include at least two independent conveying units, each conveying unit corresponds to one or any multiple of a loading station, a hot riveting station, a laser welding station, an air cooling station, an electrical testing station, an automatic optical inspection station and an unloading station, and the conveying unit adopts chain conveyance or belt conveyance.
[0022] In an optional embodiment, the carrier lifting mechanism lifts and lowers the transfer unit between the upper transfer mechanism and the lower transfer mechanism.
[0023] The integrated busbar automated production equipment provided by the present invention has the following beneficial effects:
[0024] 1. The integrated busbar automated production equipment includes a loading station, a hot riveting station, a laser welding station, an air cooling station, an electrical testing station, an automatic optical inspection station and an unloading station, which can complete the main processes of integrated busbar loading, hot riveting, laser welding, electrical testing, unloading, etc. The air cooling station can also cool the materials after laser welding, and the automatic optical inspection station can also use automatic optics to detect the materials, which can realize the automated production of integrated busbars.
[0025] 2. The double-layer conveying mechanism can not only transport carriers loaded with materials between various workstations, but also transport empty carriers to the loading station after the materials on the carriers are unloaded. The carriers can be recycled, and the integrated busbar automated production equipment has a high degree of automation. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0027] Figure 1 A schematic diagram of the overall structure of an integrated busbar automation production device provided by an embodiment of the present invention;
[0028] Figure 2 One of the structural schematic diagrams of the double-layer conveying mechanism of the integrated busbar automation production equipment provided in an embodiment of the present invention;
[0029] Figure 3 A schematic diagram of the structure of a lifting and blocking mechanism of an integrated busbar automation production equipment provided by an embodiment of the present invention;
[0030] Figure 4 A schematic diagram of the structure of a carrier lifting mechanism of an integrated busbar automation production equipment provided by an embodiment of the present invention;
[0031] Figure 5 The second structural schematic diagram of the double-layer conveying mechanism of the integrated busbar automation production equipment provided in an embodiment of the present invention.
[0032] Icons: 111-carrier lifting position; 112-first loading position; 113-second loading position; 120-hot riveting station; 130-laser welding station; 140-air cooling station; 150-electrical testing station; 160-automatic optical inspection station; 170-unloading station; 200-lifting and blocking mechanism; 300-carrier lifting mechanism; 410-upper conveying mechanism; 420-lower conveying mechanism; 430-conveying unit; 500-carrier lifting mechanism; 600-carrier; 700-material. DETAILED DESCRIPTION
[0033] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.
[0034] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention claimed for protection, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0036] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, or the positions or positional relationships in which the product of the invention is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0037] In addition, the terms "horizontal", "vertical", "overhanging" and the like do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0038] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0039] Some embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the absence of conflict, the following embodiments and features in the embodiments can be combined with each other.
[0040] An embodiment of the present invention provides an integrated busbar automated production device, comprising:
[0041] A loading station, which includes a loading window, through which materials 700 are added to the carrier 600;
[0042] A hot riveting station 120, which receives a carrier 600 from a loading station, and performs hot riveting operations on a material 700 on the carrier 600;
[0043] The laser welding station 130 receives the carrier 600 from the hot riveting station 120 and performs laser welding on the material 700 on the carrier 600;
[0044] The air cooling station 140 receives the carrier 600 from the laser welding station 130 and performs air cooling on the material 700 on the carrier 600;
[0045] The electrical testing station 150 receives the carrier 600 from the air cooling station 140 and performs air cooling on the material 700 on the carrier 600;
[0046] An automatic optical inspection station 160 , which receives the carrier 600 from the electrical testing station 150 , and performs automatic optical inspection on the material 700 on the carrier 600 ;
[0047] A material unloading station 170, where the material unloading station 170 receives the material 700 from the automatic optical inspection station 160, and the material unloading station 170 includes a material unloading window, through which the material 700 is removed from the material unloading station 170;
[0048] The double-layer conveying mechanism includes an upper conveying mechanism 410 and a lower conveying mechanism 420. The upper conveying mechanism 410 sequentially and continuously conveys the carrier 600 from the loading station to the unloading station 170. The lower conveying mechanism 420 sequentially conveys the carrier 600 from the unloading station 170 to the loading station. The double-layer conveying mechanism also includes a carrier lifting mechanism 500. Both the loading station and the unloading station 170 are provided with a carrier lifting mechanism 500. The carrier lifting mechanism 500 lifts and lowers the carrier 600 on the lower conveying mechanism 420 and the upper conveying mechanism 410.
[0049] Figure 1 The overall structural diagram of the integrated busbar automation production equipment provided by the embodiment of the present invention is as follows: Figure 1 As shown, the loading station, the hot riveting station 120, the laser welding station 130, the air cooling station 140, the electrical testing station 150, the automatic optical inspection station 160 and the unloading station 170 are arranged in sequence, wherein each station can be provided with multiple, such as Figure 1 There are two middle material unloading stations 170 .
[0050] Figure 2 One of the structural schematic diagrams of the double-layer conveying mechanism of the integrated busbar automation production equipment provided by the embodiment of the present invention, Figure 2 The specific workstation in the embodiment is a laser welding station 130, such as Figure 2 As shown, the double-layer conveying mechanism includes an upper conveying mechanism 410 and a lower conveying mechanism 420 .
[0051] The integrated busbar automation production equipment provided by the embodiment of the present invention has the following beneficial effects:
[0052] 1. The integrated busbar automated production equipment includes a loading station, a hot riveting station 120, a laser welding station 130, an air cooling station 140, an electrical testing station 150, an automatic optical inspection station 160 and an unloading station 170, which can complete the main processes of loading, hot riveting, laser welding, electrical testing, unloading and the like of the integrated busbar. The air cooling station 140 can also cool the material 700 after laser welding, and the automatic optical inspection station 160 can also use automatic optics to inspect the material 700, thereby realizing the automated production of the integrated busbar.
[0053] 2. The double-layer conveying mechanism can not only convey the carrier 600 loaded with materials 700 between various workstations, but also convey the empty carrier 600 to the loading station after the material 700 on the carrier 600 is unloaded. The carrier 600 can be recycled, and the integrated busbar automated production equipment has a high degree of automation.
[0054] In an optional embodiment, if Figure 1As shown, the loading station includes a carrier lifting position 111 and a loading position. At the carrier lifting position 111, the carrier lifting mechanism 500 lifts the carrier 600 from the lower conveying mechanism 420 to the upper conveying mechanism 410, and the upper conveying mechanism 410 conveys the carrier 600 from the carrier lifting position 111 to the loading position.
[0055] Dividing the loading station into a carrier lifting position 111 and a loading position can avoid loading operations on the material 700 when the carrier 600 is lifted, and can avoid misoperation in loading the material 700. The carrier 600 can be pre-lifted to the upper conveying mechanism 410 at the carrier lifting position 111, and conveyed to the loading position by the upper conveying mechanism 410. During the loading operation at the loading position, the carrier 600 can be at the same height as other workstations, thereby increasing the uniformity of operations between the workstations and facilitating accurate and stable addition of material 700 to the carrier 600.
[0056] In an optional embodiment, if Figure 1 As shown, the loading positions include a first loading position 112 and a second loading position 113. The first loading position 112 adds conductive rows and substrates to the carrier 600, and the second loading position 113 adds circuit boards to the conductive rows and substrates. The upper conveying mechanism 410 conveys the carrier 600 from the first loading position 112 to the second loading position 113.
[0057] The material 700 of the integrated busbar generally includes only a substrate, a conductive bar and a circuit board, and is stacked in sequence according to the order of the substrate, the conductive bar and the circuit board. The substrate and the conductive bar are generally hard structural parts, and the substrate and the conductive bar are conveniently pre-assembled or pre-connected using a physical structure. The substrate and the conductive bar are added simultaneously at the first loading station 112 to improve loading efficiency.
[0058] In the integrated busbar, the circuit boards are divided into flexible circuit boards (FPC) and general hard printed circuit boards (PCB). Loading the circuit boards separately at the second loading position 113 can better adapt to the characteristics of various circuit boards and avoid misoperation during loading.
[0059] In an optional embodiment, the material 700 is provided with an information code, and the hot riveting station 120, the laser welding station 130, the electrical testing station 150 and the automatic optical inspection station 160 are all provided with a scanning mechanism, which scans the information code of the material 700 and uploads it to the production management system, thereby recording the material 700 and the operations of each workstation, which is convenient for tracking and management of the workpiece processing quality.
[0060] In an optional embodiment, the loading station is provided with a visual inspection mechanism, which detects the integrity of the material 700 on the carrier 600 to prevent errors in loading the material 700. When the loading station includes a first loading position 112 and a second loading position 113, the visual inspection mechanism can be provided at both the first loading position 112 and the second loading position 113, or only at the second loading position 113.
[0061] In an optional embodiment, the visual inspection mechanism is provided with a local buffer, and the inspection results of the visual inspection are saved in the local buffer and delayed to be uploaded to the production management system. The visual inspection mechanism can prompt in real time when an error is detected in the loading. At this time, the material 700 has not been processed yet and can be easily remedied. The inspection results do not need to be uploaded to the production management system immediately. The local buffer can reduce the operating load of the production management system. Delaying the uploading of the inspection results of the visual inspection to the production management system facilitates the production management system to count, track and manage the loading efficiency of the loading station.
[0062] In the above embodiments, the loading station may adopt manual loading or automatic loading devices such as a robotic arm, and the present invention does not impose any specific limitation on this.
[0063] In an optional embodiment, if Figure 3 As shown, the hot riveting station 120 , the laser welding station 130 , the air cooling station 140 , the electrical testing station 150 and the automatic optical inspection station 160 are all provided with a lifting blocking mechanism 200 , which prevents the carrier 600 from moving with the upper conveying mechanism 410 in the raised state. Figure 3 The structural diagram of the lifting and blocking mechanism 200 of the integrated busbar automation production equipment provided by the embodiment of the present invention is as follows: Figure 3 Taking the laser welding station 130 as an example, the structure of the lifting and blocking mechanism 200 is shown. Figure 3 In the embodiment, the lifting and blocking mechanism 200 is already in the raised state. Figure 3 As shown, the upper conveying mechanism 410 conveys the carrier 600 from left to right. When the carrier 600 reaches the laser welding station 130, the lifting and blocking mechanism 200 rises to block the carrier 600, so that the carrier 600 cannot be conveyed to the next station with the upper conveying mechanism 410. When the lifting and blocking mechanism 200 is lowered, the carrier 600 can be conveyed to the next station with the upper conveying mechanism 410.
[0064] In an optional embodiment, if Figure 4 As shown, the hot riveting station 120, the laser welding station 130, the electrical testing station 150 and the automatic optical inspection station 160 are all provided with a carrier lifting mechanism 300, which lifts the carrier 600 from the upper conveying mechanism 410 to the working station, and retracts the carrier 600 from the working position to the upper conveying mechanism 410 after the operation is completed. Figure 4 The structural diagram of the carrier lifting mechanism 500 of the integrated busbar automated production equipment provided by the embodiment of the present invention is as follows: Figure 4 Taking the laser welding station 130 as an example, the structure of the carrier lifting mechanism 300 is shown. Figure 4 In the embodiment, the upper conveying mechanism 410 is hidden, and the carrier lifting mechanism 300 is in a descending state. When the carrier lifting mechanism 300 is raised, the carrier 600 will be lifted from the upper conveying mechanism 410 to the operation work by the carrier lifting mechanism 300.
[0065] The operation station of the hot riveting station 120 is to perform hot riveting on the material 700, for example, to fix the substrate and the conductive bar by hot riveting. The hot riveted parts of the present invention are not specifically limited.
[0066] The laser welding station 130 performs laser welding on the material 700, for example, laser welding the conductive bar and the components on the circuit board that need to be electrically connected. The present invention does not impose any specific restrictions on the specific components and locations for laser welding.
[0067] The electrical testing station 150 performs electrical testing on the conductive bus and the circuit board after laser welding, such as whether they are conductive, whether the resistance is abnormal, etc. The present invention does not impose any specific restrictions on the specific testing functions of the electrical testing.
[0068] The automatic optical inspection station 160 is used to detect the integrity of the material 700 components and the yield of assembly and processing of some components by automatic optical inspection, such as inspecting solder joints, pins on circuit boards, etc. The present invention does not impose specific restrictions on the specific objects of optical inspection.
[0069] The operations of the hot riveting station 120, the laser welding station 130, the electrical testing station 150 and the automatic optical inspection station 160 are not suitable for direct operation on the upper conveying mechanism 410. The operation can be performed after being lifted by the carrier lifting mechanism 300 to ensure the operation effect.
[0070] In contrast, the air cooling station 140 only needs to cool the material 700 after laser welding, and no lifting operation is required, and there is no need to set up a carrier lifting mechanism 300.
[0071] In an optional embodiment, if Figure 2As shown, the upper conveying mechanism 410 and the lower conveying mechanism 420 each include at least two independent conveying units 430, each conveying unit 430 corresponds to one or more of the loading station, the hot riveting station 120, the laser welding station 130, the air cooling station 140, the electrical testing station 150, the automatic optical inspection station 160 and the unloading station 170, and the conveying unit 430 adopts chain transmission or belt transmission. The upper conveying mechanism 410 and the lower conveying mechanism 420 are composed of independent conveying units 430, which can avoid the longitudinal dimensions of the upper conveying mechanism 410 and the lower conveying mechanism 420 being too long. The independent conveying unit 430 is easier to install and easier to ensure the installation effect. It can also be combined with each workstation to facilitate the installation of the conveying unit 430 in each workstation, thereby simplifying the production and installation of the entire integrated busbar automation production equipment.
[0072] In specific configuration, each workstation may be provided with a transmission unit 430 , or several related workstations may be provided with the same transmission unit 430 .
[0073] The conveying unit 430 can be a chain conveyor or a belt conveyor. Figure 3 As shown, each workstation corresponds to only one carrier 600 , and the carrier 600 can move between multiple transfer units 430 .
[0074] In an optional embodiment, if Figure 5 As shown, the carrier lifting mechanism 500 lifts and lowers the conveying unit 430 between the upper conveying mechanism 410 and the lower conveying mechanism 420 . Figure 5 The second structural diagram of the double-layer transmission mechanism of the integrated busbar automation production equipment provided by the embodiment of the present invention, specifically, Figure 5 The structure of the carrier lifting mechanism 500 is illustrated by taking the carrier lifting position 111 as an example.
[0075] like Figure 5 As shown, at the carrier lifting position 111, only one conveying unit 430 is provided. The carrier lifting mechanism 500 lifts and lowers the conveying unit 430 so that they respectively form an upper conveying mechanism 410 and a lower conveying mechanism 420. The conveying unit 430 receives an empty carrier 600 at the lower conveying mechanism 420. After the carrier lifting mechanism 500 lifts the carrier 600, the conveying unit 430 conveys the carrier 600 to the next workstation of the upper conveying mechanism 410.
[0076] The carrier lifting mechanism 500 can use driving components such as linear motors and servo motors, and cooperate with guiding mechanisms such as linear guides to achieve the lifting and lowering of the entire transmission unit 430 and the empty carrier 600.
[0077] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. An integrated busbar automation production equipment, characterized in that: include: A loading station, the loading station comprising a loading window, through which materials (700) are added to the carrier (600); A hot riveting station (120), the hot riveting station (120) receiving the carrier (600) from the loading station, the loading station performing a hot riveting operation on the material (700) on the carrier (600); A laser welding station (130), wherein the laser welding station (130) receives the carrier (600) from the hot riveting station (120), and the laser welding station (130) performs a laser welding operation on the material (700) on the carrier (600); An air cooling station (140), the air cooling station (140) receiving the carrier (600) from the laser welding station (130), the air cooling station (140) performing an air cooling operation on the material (700) on the carrier (600); An electrical testing station (150), the electrical testing station (150) receiving the carrier (600) from the air cooling station (140), the electrical testing station (150) performing an air cooling operation on the material (700) on the carrier (600); An automatic optical inspection station (160), the automatic optical inspection station (160) receiving the carrier (600) from the electrical testing station (150), the automatic optical inspection station (160) performing automatic optical inspection on the material (700) on the carrier (600); A material unloading station (170), the material unloading station (170) receiving the material (700) from the automatic optical inspection station (160), the material unloading station (170) comprising a material unloading window, the material (700) being removed from the material unloading station (170) through the material unloading window; A double-layer conveying mechanism, the double-layer conveying mechanism comprising an upper conveying mechanism (410) and a lower conveying mechanism (420), the upper conveying mechanism (410) sequentially and continuously conveys the carrier (600) from the loading station to the unloading station (170), the lower conveying mechanism (420) continuously conveys the carrier (600) from the unloading station (170) to the loading station, the double-layer conveying mechanism also comprising a carrier lifting mechanism (500), the loading station and the unloading station (170) are both provided with the carrier lifting mechanism (500), the carrier lifting mechanism (500) lifts and lowers the carrier (600) on the lower conveying mechanism (420) and the upper conveying mechanism (410).
2. The integrated busbar automation production equipment according to claim 1 is characterized in that: The loading station comprises a carrier lifting position (111) and a loading position. At the carrier lifting position (111), the carrier lifting mechanism (500) lifts the carrier (600) from the lower conveying mechanism (420) to the upper conveying mechanism (410), and the upper conveying mechanism (410) conveys the carrier (600) from the carrier lifting position (111) to the loading position.
3. The integrated busbar automation production equipment according to claim 2 is characterized in that: The loading positions include a first loading position (112) and a second loading position (113), wherein the first loading position (112) adds a conductive row and a substrate to the carrier (600), and the second loading position (113) adds a circuit board to the conductive row and the substrate, and the upper conveying mechanism (410) conveys the carrier (600) from the first loading position (112) to the second loading position (113).
4. The integrated busbar automation production equipment according to claim 1 is characterized in that: The material (700) is provided with an information code, and the hot riveting station (120), the laser welding station (130), the electrical testing station (150) and the automatic optical inspection station (160) are all provided with a code scanning mechanism, and the code scanning mechanism scans the information code of the material (700) and uploads it to the production management system.
5. The integrated busbar automation production equipment according to claim 1 is characterized in that: The loading station is provided with a visual inspection mechanism, and the visual inspection mechanism detects the integrity of the material (700) on the carrier (600).
6. The integrated busbar automation production equipment according to claim 5, characterized in that: The visual inspection mechanism is provided with a local buffer, and the inspection results of the visual inspection are stored in the local buffer and uploaded to the production management system with a delay.
7. The integrated busbar automation production equipment according to claim 1 is characterized in that: The hot riveting station (120), the laser welding station (130), the air cooling station (140), the electrical testing station (150) and the automatic optical inspection station (160) are all provided with a lifting and blocking mechanism (200), and the lifting and blocking mechanism (200) prevents the carrier (600) from moving with the upper conveying mechanism (410) in a raised state.
8. The integrated busbar automation production equipment according to claim 1, characterized in that: The hot riveting station (120), the laser welding station (130), the electrical testing station (150) and the automatic optical inspection station (160) are all provided with a carrier lifting mechanism (300), and the carrier lifting mechanism (300) lifts the carrier (600) from the upper conveying mechanism (410) to the operation station, and after the operation is completed, retracts the carrier (600) from the operation position to the upper conveying mechanism (410).
9. The integrated busbar automation production equipment according to claim 1, characterized in that: The upper conveying mechanism (410) and the lower conveying mechanism (420) each include at least two independent conveying units (430), each of the conveying units (430) corresponds to one or any multiple of the loading station, the hot riveting station (120), the laser welding station (130), the air cooling station (140), the electrical testing station (150), the automatic optical inspection station (160) and the unloading station (170), and the conveying unit (430) adopts chain transmission or belt transmission.
10. The integrated busbar automation production equipment according to claim 9, characterized in that: The carrier lifting mechanism (500) lifts and lowers the conveying unit (430) between the upper conveying mechanism (410) and the lower conveying mechanism (420).