Large-diameter spinning cathode roller titanium cylinder machining device

By adopting the operation table, mounting base, core mold, drive assembly and swing frame in the large diameter spinning cathode roller titanium cylinder processing device, the problem of high mold design cost and complex curved surface processing is solved, and high precision and efficiency are achieved Spinning processing improves the adaptability of the equipment and the service life of the spinning wheel.

CN119281963APending Publication Date: 2025-01-10SHANGHAI ZHAOSHENG ELECTROMECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202411510581.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-01-10

AI Technical Summary

Technical Problem

In the processing of large-diameter spinning cathode rollers, there are problems such as high mold design cost, difficult to accurately control complex curved surface processing, high-temperature processing affects material performance, and serious wear of traditional rolling tools, resulting in low processing accuracy and efficiency.

Method used

A processing device including an operating table, mounting base, core mold, drive assembly, spinning wheel and swing frame is designed. Multi-directional pressure application is realized through the drive assembly and adjustment frame, and the swing frame adjusts the position and angle of the spinning wheel, and limits the The position component fixes the blast material, and the arc-shaped block reduces friction and improves spinning accuracy and efficiency.

Benefits of technology

High-precision spin processing of titanium cylinder molding blast material is achieved, the flexibility and processing efficiency of the equipment are improved, the stability and service life of the spindle wheel are ensured, and the processing quality is improved.

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Abstract

The invention relates to a large-diameter spinning cathode roller titanium cylinder machining device which comprises an operation table, a core mold, a rotating shaft, a rotating shaft and a rotating shaft. The driving assemblies are circumferentially arranged on the operation table at equal intervals and distributed on the periphery of the core mold, and adjusting frames are arranged on the connecting parts of the driving assemblies; the spinning wheel is rotationally arranged in the adjusting frame, and the driving assembly is used for adjusting the spinning wheel, so that the spinning wheel applies pressure to the blank to gradually fit the shape of the core mold; and one end of the swing frame is rotationally arranged on the operation table, and the supporting part of one driving assembly is arranged on the swing frame in a sliding mode. The machining precision of the large-diameter spinning cathode roller titanium cylinder is improved, gradual forming of the blank is achieved, and the machining efficiency is remarkably improved.
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Description

Technical Field

[0001] The present application relates to the technical field of titanium cylinder manufacturing for spun cathode rollers, and in particular to a large-diameter titanium cylinder processing device for spun cathode rollers. Background Art

[0002] At present, large-diameter titanium cylinders for spinning cathode rollers have good corrosion resistance and mechanical properties. With the continuous improvement of industrial automation level. In the actual production process, the processing of large-diameter spinning cathode rollers still faces a variety of technical bottlenecks, especially the problems that may arise during the spinning process restrict the development of titanium cylinder processing technology. Existing titanium cylinder processing technology faces many challenges in achieving mass production of large-diameter, high-precision titanium cylinders.

[0003] In the process of spinning into a cathode roller in the prior art, possible problems include: high mold design and manufacturing costs, and difficulty in achieving precise control over the processing of complex curved surfaces; high-temperature processing will change material properties, and surface quality and internal structure are difficult to meet requirements; traditional rolling tools are severely worn when faced with high-hardness titanium alloys, which increases maintenance costs and affects processing accuracy and efficiency.

[0004] Although the above-mentioned traditional processing technologies have met the basic production needs to a certain extent, for large-diameter spun cathode roller titanium cylinder products that require precise parameter control and adapt to various size changes, how to improve the equipment adjustment flexibility and ensure processing accuracy is still a technical problem that needs to be solved urgently.

[0005] Therefore, it is necessary to propose a large-diameter spinning cathode roller titanium cylinder processing device to solve one of the above-mentioned technical problems. Summary of the invention

[0006] In order to solve one of the above-mentioned technical problems, the present application provides a large-diameter spinning cathode roller titanium cylinder processing device.

[0007] The present application provides a large diameter spinning cathode roller titanium cylinder processing device adopts the following technical solution: A large diameter spinning cathode roller titanium cylinder processing device, comprising: An operating table is arranged on a mounting seat, and a core mold is rotatably arranged on the mounting seat for carrying a titanium cylinder forming blank; The driving components are arranged on the operating table at equal intervals in a circle and distributed around the core mold, and the connecting parts of the driving components are provided with adjustment frames; A spinning wheel is rotatably arranged in the adjustment frame, and the driving assembly is used to adjust the spinning wheel so that the spinning wheel applies pressure to the blank to gradually fit the shape of the core mold; and A swing frame, one end of which is rotatably arranged on the operating table, wherein a group of support parts of the driving assembly are slidably arranged on the swing frame, and wherein a group of spinning wheels are adjusted at the swing frame through the support parts of the driving assembly to realize the change of the spinning position and angle.

[0008] By adopting the above-mentioned technical scheme, the large-diameter spinning cathode roller titanium cylinder processing device can realize effective spinning processing of titanium cylinder forming blanks. Specifically, the mounting seat on the operating table and the core mold on the mounting seat can stably support the titanium cylinder forming blanks. At the same time, the driving component cooperates with the spinning wheel in the adjustment frame to realize multi-directional pressure application, so that the spinning wheel can accurately pressurize the blank to gradually fit the shape of the core mold. The design of the swing frame allows the driving component to be adjusted at different angles and positions, so as to flexibly respond to the needs of different sizes or shapes, thereby improving the overall adaptability and flexibility of the equipment.

[0009] Optionally, a limiting assembly is provided at the diagonal of the operating table, and the limiting assembly includes a limiting cylinder, a combination plate and a limiting rotating rod. The bottom of the limiting cylinder is provided at the diagonal of the operating table, the combination plate is installed on the output end of the limiting cylinder, and the limiting rotating rod is provided on one side of the bottom of the combination plate so as to rotate above the core mold.

[0010] By adopting the above technical solution, the limit assembly can effectively fix the blank and improve processing accuracy and efficiency. Specifically, the limit cylinder drives the combination plate and the limit rotating rod to move. The position of the limit rotating rod above the core mold can fix the blank and prevent the blank from shifting during processing, thereby improving the processing quality.

[0011] Optionally, an arc block is provided on the inner side of the regulating frame corresponding to the spinning surface of the spinning wheel, and the inner arc surface of the arc block contacts the spinning surface of the spinning wheel.

[0012] By adopting the above technical solution, the arc block arranged on the inner side of the adjusting frame corresponding to the spinning surface of the spinning wheel can ensure full contact between the spinning wheel and the blank on the core mold, thereby improving the stability and processing accuracy of the spinning process, while reducing the vibration generated during the spinning process and extending the service life of the spinning wheel.

[0013] Optionally, a lubricant is applied to the arc surface of the arc block.

[0014] By adopting the above technical solution, the friction between the spinning wheel and the arc block during the spinning process can be effectively reduced, the spinning efficiency of the spinning wheel can be improved, and the service life of the arc block and the spinning wheel can be extended.

[0015] Optionally, positioning blocks are provided on both sides of the swing frame, one end of the positioning block is fixedly connected to a moving cylinder, and the output end of the moving cylinder is connected to a supporting portion of one group of the driving components.

[0016] By adopting the above technical solution, the positioning blocks and movable cylinders arranged on both sides of the swing frame can accurately adjust the support part of the drive assembly, realize the precise change of the spinning position and angle of the spinning wheel, thereby improving the accuracy and efficiency of applying pressure to the titanium tube forming blank to gradually fit the shape of the core mold.

[0017] Optionally, a swing motor is provided on the operating table corresponding to the swing frame, and an output end of the swing motor is connected to an end of the swing frame close to the core mold.

[0018] By adopting the above technical solution, setting a swing motor can accurately control the position change of the swing frame, so that the spinning wheel can spin the blank at different angles, thereby improving the accuracy and flexibility of the spinning process, thereby improving the quality and efficiency of titanium tube forming.

[0019] Optionally, the driving assembly includes a support seat, a lifting cylinder, a rotating frame and a telescopic frame. The support seat is arranged on the operating table as a supporting part, the bottom of the lifting cylinder is nested on the support seat, the bottom of the rotating frame is installed on the output end of the lifting cylinder, the tail end of the telescopic frame is rotatably connected to the rotating frame, and the end of the telescopic frame is connected to the adjustment frame as a connecting part to realize the spinning adjustment of the spinning wheel.

[0020] By adopting the above technical solution, the driving assembly can achieve precise adjustment of the spinning wheel in multiple directions through the cooperation of the support seat, the lifting cylinder, the rotating frame and the telescopic frame, thereby improving the accuracy and stability of the spinning forming.

[0021] Optionally, a rotating motor is provided through the outside of the rotating frame, and an output end of the rotating motor is connected to one side of the tail end of the telescopic frame.

[0022] By adopting the above technical solution, the telescopic frame can perform precise angle adjustment in the rotating frame, thereby achieving precise control of the spinning wheel at different positions and angles, and improving the accuracy and stability of pressure application on the titanium tube forming blank.

[0023] Optionally, a telescopic rod is provided at the end of the telescopic frame, and the telescopic rod is telescoped by pneumatic drive at the telescopic frame.

[0024] By adopting the above technical solution, the position of the spinning wheel can be accurately adjusted to improve processing accuracy and efficiency.

[0025] Optionally, the outside of the limit cylinder is fixedly connected to a limit plate, and the limit plate is fixedly connected to the top of the operating table by bolts.

[0026] By adopting the above technical solution, the limit cylinder is fixedly connected to the top of the operating table through the limit plate, which enhances the overall stability of the limit assembly, thereby improving the stability and reliability of the device during operation.

[0027] In summary, the present application includes at least one of the following beneficial technical effects: 1. By setting the operating table and the mounting seat, mounting seat and core mold thereon, and cooperating with the arc block inside the adjustment frame, the titanium cylinder forming blank can be effectively carried and formed, thereby improving the processing accuracy of the large-diameter spinning cathode roller titanium cylinder; 2. The design of the driving assembly and its connection parts in conjunction with the adjustment frame and the spinning wheel can flexibly adjust the position of the spinning wheel to achieve gradual forming of the blank, significantly improving processing efficiency; 3. The coordinated use of the swing frame and the driving assembly enables the position and angle of one set of spinning wheels to be flexibly adjusted, thereby improving the adjustment flexibility and processing accuracy of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a three-dimensional view of a large-diameter spinning cathode roller titanium cylinder processing device in this application.

[0029] Figure 2 It is a top view of a large-diameter spinning cathode roller titanium cylinder processing device in the present application.

[0030] Figure 3 It is a front view of a large-diameter spinning cathode roller titanium cylinder processing device (with blank) in the present application; Figure 4 yes Figure 1 A schematic diagram of the enlarged structure at point A in the middle.

[0031] In the figure: 1. operating table; 11. mounting base; 12. swing motor; 2. core mold; 3. driving assembly; 31. supporting base; 32. lifting cylinder; 33. rotating frame; 34. telescopic frame; 35. rotating motor; 36. telescopic rod; 4. adjusting frame; 41. arc block; 5. spinning wheel; 6. swing frame; 61. positioning block; 62. moving cylinder; 7. limiting assembly; 71. limiting cylinder; 72. combination plate; 73. limiting rotating rod; 74. limiting disk. DETAILED DESCRIPTION

[0032] The following is combined with Figure 1-4 This application is described in further detail.

[0033] refer to Figure 1-4The embodiment of the present application discloses a large-diameter spinning cathode roller titanium tube processing device, including: an operating table 1, a driving component 3, an adjustment frame 4, a spinning wheel 5 and a swing frame 6.

[0034] The operating table 1 is provided with a mounting seat 11, on which a core mold 2 is rotatably arranged for carrying a titanium tube forming blank. A rotating motor 35 is nested in the mounting seat 11, and the output end of the rotating motor 35 is connected to the bottom of the core mold 2 so as to realize the rotation of the core mold 2; the driving components 3 are arranged on the operating table 1 at equal intervals on the circumference and distributed around the core mold 2, and an adjustment frame 4 is provided at the connecting part of the driving component 3; the spinning wheel 5 is rotatably arranged in the adjusting frame 4, and the driving component 3 is used to adjust the spinning wheel 5 so that the spinning wheel 5 applies pressure to the blank to gradually fit the shape of the core mold 2; one end of the swing frame 6 is rotatably arranged on the operating table 1, and one group of the supporting parts of the driving components 3 are slidably arranged on the swing frame 6, and one group of the spinning wheels 5 are adjusted at the swing frame 6 by the supporting parts of the driving components 3 to realize the change of the spinning position and angle.

[0035] The large-diameter spinning cathode roller titanium cylinder processing device can realize effective spinning processing of titanium cylinder forming blanks. Specifically, the mounting seat 11 on the operating table 1 and the core mold 2 on the mounting seat 11 can stably support the titanium cylinder forming blank. At the same time, the driving component 3 cooperates with the spinning wheel 5 in the adjustment frame 4 to realize multi-directional pressure application, so that the spinning wheel 5 can accurately pressurize the blank to gradually fit the shape of the core mold 2. The design of the swing frame 6 allows the driving component 3 to be adjusted at different angles and positions, so as to flexibly respond to the needs of different sizes or shapes, thereby improving the overall adaptability and flexibility of the equipment.

[0036] In this embodiment, more specifically, a limit assembly 7 is provided at the diagonal of the operating table 1, and the limit assembly 7 includes a limit cylinder 71, a combination plate 72 and a limit rotating rod 73. The bottom of the limit cylinder 71 is provided at the diagonal of the operating table 1, and the combination plate 72 is installed on the output end of the limit cylinder 71. The limit rotating rod 73 is provided on one side of the bottom of the combination plate 72 corresponding to the upper rotation of the core mold 2. The limit assembly 7 can effectively fix the blank and improve the processing accuracy and efficiency. Specifically, the limit cylinder 71 drives the combination plate 72 and the limit rotating rod 73 to move. The position of the limit rotating rod 73 above the core mold 2 can fix the blank and prevent the blank from shifting during the processing, thereby improving the processing quality.

[0037] In this embodiment, more specifically, an arc block 41 is provided on the inner side of the adjusting frame 4 corresponding to the spinning surface of the spinning wheel 5, and the inner arc surface of the arc block 41 contacts the spinning surface of the spinning wheel 5. The arc block 41 provided on the inner side of the adjusting frame 4 corresponding to the spinning surface of the spinning wheel 5 can ensure that the spinning wheel 5 is in full contact with the blank on the core mold 2, thereby improving the stability and processing accuracy of the spinning process, while reducing the vibration generated during the spinning process, and extending the service life of the spinning wheel 5.

[0038] In this embodiment, more specifically, applying lubricant on the arc surface of the arc block 41 can effectively reduce the friction between the spinning wheel 5 and the arc block 41 during the spinning process, improve the spinning efficiency of the spinning wheel 5, and extend the service life of the arc block 41 and the spinning wheel 5.

[0039] In this embodiment, more specifically, positioning blocks 61 are provided on both sides of the swing frame 6, and one end of the positioning block 61 is fixedly connected to a movable cylinder 62, and the output end of the movable cylinder 62 is connected to one group of support parts of the driving assembly 3. The positioning blocks 61 and movable cylinder 62 provided on both sides of the swing frame 6 can accurately adjust the support part of the driving assembly 3 to achieve precise changes in the spinning position and angle of the spinning wheel 5, thereby improving the accuracy and efficiency of applying pressure to the titanium tube forming blank to gradually fit the shape of the core mold 2.

[0040] In this embodiment, more specifically, a swing motor 12 is provided on the operating table 1 corresponding to the swing frame 6, and the output end of the swing motor 12 is connected to one end of the swing frame 6 close to the core mold 2. The swing motor 12 can accurately control the position change of the swing frame 6, so that the spinning wheel 5 can spin the blank at different angles, thereby improving the accuracy and flexibility of the spinning process, thereby improving the quality and efficiency of titanium tube forming.

[0041] In this embodiment, more specifically, the driving assembly 3 includes a support seat 31, a lifting cylinder 32, a rotating frame 33 and a telescopic frame 34. The support seat 31 is arranged on the operating table 1 as a supporting part, the bottom of the lifting cylinder 32 is nested on the support seat 31, the bottom of the rotating frame 33 is installed on the output end of the lifting cylinder 32, the tail end of the telescopic frame 34 is rotatably connected in the rotating frame 33, and the end of the telescopic frame 34 is connected to the adjustment frame 4 as a connecting part to realize the spinning adjustment of the spinning wheel 5. The driving assembly 3 can realize the precise adjustment of the spinning wheel 5 in multiple directions through the cooperation of the support seat 31, the lifting cylinder 32, the rotating frame 33 and the telescopic frame 34, thereby improving the accuracy and stability of the spinning forming.

[0042] In this embodiment, more specifically, a rotating motor 35 is provided on the outside of the rotating frame 33, and the output end of the rotating motor 35 is connected to one side of the tail end of the telescopic frame 34, so that the telescopic frame 34 can perform precise angle adjustment in the rotating frame 33, thereby realizing precise control of the spinning wheel 5 at different positions and angles, and improving the accuracy and stability of pressure application to the titanium tube forming blank.

[0043] In this embodiment, more specifically, a telescopic rod 36 is provided at the end of the telescopic frame 34. The telescopic rod 36 is pneumatically driven at the telescopic frame 34 to achieve telescopic expansion and contraction, and can accurately adjust the position of the spinning wheel 5, thereby improving processing accuracy and efficiency.

[0044] In this embodiment, more specifically, the outer part of the limit cylinder 71 is fixedly connected to a limit plate 74, and the limit plate 74 is fixedly connected to the top of the operating table 1 by bolts. The limit cylinder 71 is fixedly connected to the top of the operating table 1 by the limit plate 74, thereby enhancing the overall stability of the limit assembly 7, thereby improving the stability and reliability of the device during operation.

[0045] The implementation principle of a large-diameter spinning cathode roller titanium cylinder processing device according to an embodiment of the present application is as follows: the mounting seat 11 on the operating table 1 and the core mold 2 on the mounting seat 11 can stably support the titanium cylinder forming blank, and the blank is fixed in cooperation with the limiting component 7 to prevent position displacement during the processing. At the same time, the driving component 3 cooperates with the spinning wheel 5 in the adjustment frame 4 to achieve multi-directional pressure application, so that the spinning wheel 5 can accurately apply pressure to the blank to make it gradually fit the shape of the core mold 2. The design of the swing frame 6 allows the driving component 3 to be adjusted at different angles and positions.

[0046] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A large diameter spinning cathode roller titanium cylinder processing device, characterized in that: include: An operating table (1), wherein a mounting seat (11) is arranged on the operating table (1), and a core mold (2) is rotatably arranged on the mounting seat (11) for carrying a titanium cylinder forming blank; The driving components (3) are arranged on the operating table (1) at equal intervals in a circle and distributed around the core mold (2); the connecting part of the driving components (3) is provided with an adjustment frame (4); A spinning wheel (5) is rotatably arranged in the adjustment frame (4), and the driving assembly (3) is used to adjust the spinning wheel (5) so that the spinning wheel (5) applies pressure to the blank so that the blank gradually fits the shape of the core mold (2); as well as A swing frame (6), one end of which is rotatably arranged on the operating table (1), wherein a group of supporting parts of the driving assembly (3) are slidably arranged on the swing frame (6), and wherein a group of spinning wheels (5) are adjusted at the swing frame (6) through the supporting parts of the driving assembly (3) to achieve changes in the spinning position and angle.

2. A large diameter spinning cathode roller titanium cylinder processing device according to claim 1, characterized in that: A limiting assembly (7) is arranged at the diagonal position of the operating table (1), and the limiting assembly (7) comprises a limiting cylinder (71), a combination plate (72) and a limiting rotating rod (73). The bottom of the limiting cylinder (71) is arranged at the diagonal position of the operating table (1), the combination plate (72) is installed on the output end of the limiting cylinder (71), and the limiting rotating rod (73) is arranged on one side of the bottom of the combination plate (72) so as to rotate above the core mold (2).

3. A large diameter spinning cathode roller titanium cylinder processing device according to claim 1, characterized in that: An arc block (41) is provided on the inner side of the regulating frame (4) corresponding to the spinning surface of the spinning wheel (5), and the inner arc surface of the arc block (41) is in contact with the spinning surface of the spinning wheel (5).

4. A large diameter spinning cathode roller titanium cylinder processing device according to claim 3, characterized in that: Lubricant is applied on the arc surface of the arc block (41).

5. The large diameter spinning cathode roller titanium cylinder processing device according to claim 1 is characterized in that: Positioning blocks (61) are provided on both sides of the swing frame (6), one end of the positioning block (61) is fixedly connected to a movable cylinder (62), and the output end of the movable cylinder (62) is connected to a supporting portion of one group of the drive components (3).

6. A large diameter spinning cathode roller titanium cylinder processing device according to claim 1, characterized in that: A swing motor (12) is provided on the operating table (1) corresponding to the swing frame (6), and an output end of the swing motor (12) is connected to an end of the swing frame (6) close to the core mold (2).

7. The large diameter spinning cathode roller titanium cylinder processing device according to claim 1 is characterized in that: The driving assembly (3) comprises a support seat (31), a lifting cylinder (32), a rotating frame (33) and a telescopic frame (34); the support seat (31) is arranged on the operating table (1) as a supporting part; the bottom of the lifting cylinder (32) is nested on the support seat (31); the bottom of the rotating frame (33) is installed on the output end of the lifting cylinder (32); the tail end of the telescopic frame (34) is rotatably connected in the rotating frame (33); the end of the telescopic frame (34) is connected to the adjustment frame (4) as a connecting part to realize the spinning adjustment of the spinning wheel (5).

8. A large diameter spinning cathode roller titanium cylinder processing device according to claim 7, characterized in that: A rotating motor (35) is provided through the outside of the rotating frame (33), and an output end of the rotating motor (35) is connected to one side of the tail end of the telescopic frame (34).

9. A large diameter spinning cathode roller titanium cylinder processing device according to claim 7, characterized in that: A telescopic rod (36) is provided at the end of the telescopic frame (34), and the telescopic rod (36) is telescopically driven at the telescopic frame (34).

10. The large diameter spinning cathode roller titanium cylinder processing device according to claim 2, characterized in that: The outside of the limiting cylinder (71) is fixedly connected to a limiting plate (74), and the limiting plate (74) is fixedly connected to the top of the operating table (1) via bolts.