Tower crane safety monitoring and early warning system

Abstract

The invention discloses a tower crane safety monitoring and early warning system which comprises a cross beam anti-falling detection device arranged on a jacking cross beam of a tower crane. The sleeve frame horizontal detection device is arranged on a sleeve frame of the tower crane; the jacking oil cylinder extension detection device is assembled on a jacking oil cylinder of the tower crane; the jacking cross beam support hinge point shaft in-place detection device is assembled on the jacking cross beam support, and the jacking cross beam support hinge point shaft in-place detection device is assembled on the jacking cross beam support; the anemograph device is arranged at the top of an operation room of the tower crane; and monitoring the warning device. The device has the beneficial effects that the whole process of mounting, dismounting and jacking operation of the tower crane can be monitored in real time, 'unsafe behaviors of people 'can be monitored and warned, several typical'unsafe states of objects' can be monitored, operation is forcibly stopped, and safety in the operation process is effectively ensured.

Description

Technical Field

[0001] The invention relates to the technical field of safety monitoring of tower cranes, and in particular to a safety monitoring and early warning system for tower cranes. Background Art

[0002] Tower cranes are commonly used lifting equipment at construction sites, but they pose great safety risks. In recent years, many safety accidents during the installation and lifting of tower cranes have occurred almost every year across the country, causing huge losses of life and property. Most of these accidents are caused by operators violating safety regulations or being negligent at work. Therefore, it is necessary to develop a safety warning system that monitors the entire process of tower crane installation and lifting operations, from confirming the identity of the operator, to monitoring the unsafe behavior of workers and issuing warnings, to monitoring and forcing shutdowns of several typical unsafe conditions, thereby ensuring the safety of tower cranes during installation and lifting operations. After searching, no technical solutions identical to the present invention were found. Summary of the invention

[0003] The main technical problem solved by the present invention is to provide a tower crane safety monitoring and early warning system to solve one or more of the above-mentioned prior art problems.

[0004] In order to solve the above technical problems, a technical solution adopted by the present invention is: a tower crane safety monitoring and early warning system, characterized in that: it includes:

[0005] A beam anti-slip detection device, which is arranged on the jacking beam of the tower crane;

[0006] A sleeve horizontal detection device, which is arranged on the sleeve of the tower crane;

[0007] A lifting cylinder elongation detection device, which is mounted on the lifting cylinder of the tower crane;

[0008] A lifting beam support hinge point axis in place detection device, the lifting beam support hinge point axis in place detection device is assembled on the lifting beam support;

[0009] An anemometer device, which is arranged on the top of the operating room of the tower crane;

[0010] A monitoring and warning device is provided in the operating room and on the frame of the tower crane;

[0011] The central control box is arranged on the ground, and the central control box is connected with the crossbeam anti-falling detection device, the sleeve frame horizontal detection device,

[0012] The jacking cylinder extension detection device, the jacking beam support hinge point axis in place detection device, the anemometer device and the monitoring and warning device are all electrically connected.

[0013] In some embodiments, the tower crane safety monitoring and early warning system further includes an operator identity verification device, which is embedded in the central control box.

[0014] In some implementations, the tower crane safety monitoring and early warning system further includes a mobile client, which is wirelessly connected to the central control box.

[0015] In some embodiments, the central control box is equipped with a display screen, and the display screen is electrically connected to the central control box.

[0016] In some embodiments, the mobile client has all the functions of the central control box built in.

[0017] The beneficial effects of the present invention are as follows: the present technical solution can monitor the entire process of tower crane installation and jacking operation in real time, can monitor and warn "unsafe human behavior", can monitor and force the operation to stop several typical "unsafe conditions of objects", and effectively ensure safety during the operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative work, among which:

[0019] Figure 1 The present invention is a schematic diagram of the installation positions of various parts of a tower crane safety monitoring and early warning system on a tower crane.

[0020] Figure 2 The invention is a schematic diagram of the installation positions of various parts of a tower crane safety monitoring and early warning system on a sleeve horizontal detection device on a tower crane.

[0021] Figure 3 yes Figure 2 Schematic diagram of the top view framework.

[0022] Figure 4 The invention is a schematic diagram of the installation positions of various parts of a tower crane safety monitoring and early warning system on a crossbeam anti-slip detection device on a tower crane.

[0023] Figure 5 The invention is a schematic diagram of the installation positions of various parts of a safety monitoring and early warning system for a tower crane on an oil cylinder elongation detection device of the tower crane. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention are described clearly and completely below. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] like Figure 1 As shown, the embodiment of the present invention includes:

[0026] A tower crane safety monitoring and early warning system, the system consists of an operator identity authentication device 8, a beam anti-detachment detection device 2, a sleeve horizontal detection device 3, a jacking cylinder extension detection device 4, a jacking beam support hinge axis in place detection device 5, an anemometer device 6, a monitoring and warning device 7, a central control box 1 and a mobile client 9.

[0027] Preferably, the operator identity verification device 8 of the tower crane safety monitoring and early warning system is installed on the central control box 1. Before each installation or jacking operation of the tower crane, the operating workers, safety officers and other staff members need to log in by face recognition on the central control box 1. The operation can only be started after the background confirms that the personnel and the number of people are correct. Otherwise, the central control box 1 will not start the power supply of the tower crane.

[0028] Preferred as Figure 2 The beam anti-detachment detection device 2 of the tower crane safety monitoring and early warning system is fixed on the jacking beam through a bracket, and the photoelectric switch detection part is aligned with the beam anti-detachment device. When the anti-detachment device is not installed in place, the photoelectric switch will issue a warning through the alarm and cut off the power supply of the jacking cylinder to prevent the jacking operation from being carried out. In addition, a warning signal will be sent to the central control box 1.

[0029] Preferred as Figure 2 and Figure 3 As shown, the frame level detection device 3 of the tower crane safety monitoring and early warning system is composed of a bracket and a photoelectric switch. The bracket is installed on the tower crane frame and connected to the tower crane frame by bolts; the photoelectric switches are symmetrically arranged on the bracket and evenly distributed on the four sides of the frame. The horizontal condition of the frame is judged by the different monitoring values ​​of the photoelectric switches. When the frame level value exceeds the preset range, an alarm is issued and the power supply for the jacking operation is stopped, and a warning signal is sent to the central control box 1.

[0030] Preferred as Figure 5As shown, the jacking cylinder extension detection device 4 of the tower crane safety monitoring and early warning system is composed of a jacking cylinder and a pull-wire sensor; the pull-wire sensor is arranged at both ends of the jacking cylinders on both sides, and measures the telescopic length of the jacking cylinder in real time during operation. When the jacking length reaches a preset value, it prompts that the jacking operation is completed. When the jacking length exceeds the preset value, the power supply of the jacking equipment is cut off, and a warning signal is sent to the central control box 1 at the same time.

[0031] Preferably, the jacking beam support hinge axis in place detection device 5 of the tower crane safety monitoring and early warning system is composed of a tower crane jacking beam support, a photoelectric switch, a jacking beam, and an indicator light. The photoelectric switch monitors whether the jacking beam hinge axis enters the jacking beam support and sends a signal to the indicator light; when the tower crane jacking beam hinge axis enters the jacking beam support, it displays green; when the tower crane jacking beam hinge axis detaches from the jacking beam support, it displays red and issues an alarm, and the jacking operation cannot be continued, and a warning signal is sent to the central control box 1 at the same time.

[0032] Preferably, the anemometer device 6 of the tower crane safety monitoring and early warning system is no different from the existing anemometer device 6, except that when it detects that the wind speed is too high, it will send a warning signal to the central control box 1 to stop the operation.

[0033] Preferably, the monitoring and warning device 7 of the tower crane safety monitoring and early warning system is composed of multiple cameras and speakers, which are installed in the tower crane operating room and the frame, and are connected to the central control box 1 through lines; when the monitor of the central control box 1 or the mobile client 9 sees that the operator has unsafe behavior through the camera, a reminder can be issued to the operator or driver through the speaker.

[0034] Preferably, in the central control box 1 of the tower crane safety monitoring and early warning system, the aforementioned seven devices are connected to the central control box 1 by wires, the lines and wires are laid on the tower crane together, and the central control box 1 is operated on the ground; there is a display screen on the box, which can display the picture taken by the camera in the monitoring and warning device 7 in real time, and will issue an alarm and display the cause of the alarm when receiving the alarm signal from other devices; in addition, the central control box 1 can remotely shut down the power supply of the jacking cylinder, and issue a warning to the operator through the speaker of the monitoring and warning device 7.

[0035] Preferably, the mobile client 9 of the tower crane safety monitoring and early warning system is connected to the central control box 1 via a wireless network, has all the functions of the central control box 1, and can be remotely operated.

[0036] Compared with the existing technology, this invention monitors the entire process of tower crane installation, disassembly and jacking operations in real time, can monitor and warn "unsafe human behavior", monitor and force the operation to stop several typical "unsafe conditions of objects", and effectively ensure safety during the operation.

[0037] The above descriptions are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A tower crane safety monitoring and early warning system, characterized in that: include A crossbeam anti-detachment detection device (2), wherein the crossbeam anti-detachment detection device (2) is arranged on a jacking crossbeam of a tower crane; A casing horizontal detection device (3), wherein the casing horizontal detection device (3) is arranged on the casing of the tower crane; A lifting cylinder elongation detection device (4), wherein the lifting cylinder elongation detection device (4) is mounted on the lifting cylinder of the tower crane; A lifting beam support hinge point axis in place detection device (5), the lifting beam support hinge point axis in place detection device (5) is assembled on the lifting beam support; An anemometer device (6), the anemometer device (6) being arranged on the top of the operating room of the tower crane; A monitoring and warning device (7), which is arranged in the operating room and on the frame of the tower crane; A central control box (1) is arranged on the ground, and the central control box (1) is connected to a beam anti-falling detection device (2), a sleeve horizontal detection device (3), The lifting cylinder extension detection device (4), the lifting crossbeam support hinge point axis arrival detection device (5), the anemometer device (6) and the monitoring warning device (7) are all electrically connected.

2. A tower crane safety monitoring and early warning system according to claim 1, characterized in that: The tower crane safety monitoring and early warning system further comprises an operator identity verification device (8), and the operator identity verification device (8) is embedded in the central control box (1).

3. A tower crane safety monitoring and early warning system according to claim 1, characterized in that: The tower crane safety monitoring and early warning system also includes a mobile phone client (9), which is wirelessly connected to the central control box (1).

4. A tower crane safety monitoring and early warning system according to claim 2, characterized in that: The central control box (1) is equipped with a display screen, and the display screen is electrically connected to the central control box (1).

5. A tower crane safety monitoring and early warning system according to claim 3, characterized in that: The mobile phone client (9) has all the functions of the central control box (1) built in.

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