Aerostat cable manufacturing method and aerostat cable

Abstract

The invention provides an aerostat cable manufacturing method and an aerostat cable, and is applied to the technical field of electric appliance assembly. The method comprises the following steps: binding a plurality of single-stranded wires into an aerostat cable; pasting a self-coating film on the aerostat cable according to a preset length interval; determining the diameter of the aerostat cable, and manufacturing a cable sheath according to the diameter of the aerostat cable; and the aerostat cable pasted with the self-covering film is sleeved in the cable sheath.

Description

Technical Field

[0001] The present invention relates to the technical field of electrical equipment assembly, and in particular to an aerostat cable manufacturing method and an aerostat cable. Background Art

[0002] Generally, aerostat cables are used to connect various electrical devices to achieve the transmission of power and signals. For larger aerostats, such as airships, the length of some extravehicular cables can reach 40-70 meters due to the large distance between devices. Based on the laying characteristics of aerostat cables, it is necessary to mark the cables with cable loops every several tens of centimeters.

[0003] In the prior art, aerostat cables are usually composed of multiple single-strand wires and a nylon braided sheath. The traditional marking method is to add marking paper and a transparent heat shrink tube to the nylon braided sheath. The transparent heat shrink tube can fix and protect the marking paper.

[0004] However, during the heat shrinkage fixing process, the heat shrink tube and the nylon braided sheath cannot fit tightly together, which causes the marking paper and the transparent heat shrink tube to move when the aerostat cable is used and transported, thereby affecting the binding and fixing of the cable and the aerostat. Summary of the invention

[0005] The invention provides an aerostat cable manufacturing method and an aerostat cable, which are used to solve the problem that the marking method in the prior art is prone to movement of marking points.

[0006] The present invention provides a method for manufacturing an aerostat cable, comprising: bundling a plurality of single-strand conducting wires into an aerostat cable; pasting a self-covering film on the aerostat cable at preset length intervals; determining the diameter of the aerostat cable and manufacturing a cable sheath according to the diameter of the aerostat cable; and inserting the aerostat cable pasted with the self-covering film into the cable sheath.

[0007] According to a method for manufacturing an aerostat cable provided by the present invention, bundling a plurality of single-strand conductors into an aerostat cable comprises: bundling the plurality of single-strand conductors into an aerostat cable using insulating tape.

[0008] According to a method for manufacturing an aerostat cable provided by the present invention, at least one cable loop marking point is included between two adjacent self-laminating film sticking points, and the at least one cable loop marking point is marked with a paint pen.

[0009] According to a method for manufacturing an aerostat cable provided by the present invention, manufacturing a cable sheath according to the diameter of the aerostat cable comprises: sewing sheath fabric into cable sheaths of various specifications according to the diameter of the aerostat cable.

[0010] According to a method for manufacturing an aerostat cable provided by the present invention, the sheath fabric is a transparent nylon fabric.

[0011] According to a method for manufacturing an aerostat cable provided by the present invention, after the aerostat cable with a self-laminating film is sheathed in the cable sheath, the method further comprises: assembling the port of the aerostat cable sheathed with the cable sheath with an aerostat connector, wherein the aerostat connector is used to connect the aerostat.

[0012] According to a method for manufacturing an aerostat cable provided by the present invention, assembling the port of the aerostat cable covered with a cable sheath with an aerostat connector comprises: assembling the port of the aerostat cable covered with a cable sheath with an aerostat connector by welding and crimping.

[0013] The present invention also provides an aerostat cable, which is manufactured by using any of the above-mentioned aerostat cable manufacturing methods.

[0014] The method for making an aerostat cable provided by the present invention can bundle a plurality of single-strand wires into an aerostat cable; paste a self-covering film on the aerostat cable at preset length intervals; determine the diameter of the aerostat cable, and make a cable sheath according to the diameter of the aerostat cable; and sheath the aerostat cable with the self-covering film pasted on it in the cable sheath. Through this scheme, since the self-covering film can be pasted on the aerostat cable at preset length intervals, and the cable sheath can be sheathed on the aerostat cable with the self-covering film pasted on it, the displacement of the marking point can be effectively avoided, thereby improving the assembly efficiency of the aerostat cable. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0016] Figure 1 It is a schematic flow chart of the method for manufacturing an aerostat cable provided by the present invention; Figure 2 It is a structural schematic diagram of the aerostat cable provided by the present invention. DETAILED DESCRIPTION

[0017] In order to make the purpose, technical solutions and advantages of this application clearer, the technical solutions in this application will be clearly and completely described below in conjunction with the drawings in this application. Obviously, the described embodiments are part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0018] It should be noted that, in the embodiments of the present application, words such as "exemplary" or "for example" are used to indicate examples, illustrations or descriptions. Any embodiment or design described as "exemplary" or "for example" in the embodiments of the present application should not be interpreted as being more preferred or more advantageous than other embodiments or designs. Specifically, the use of words such as "exemplary" or "for example" is intended to present related concepts in a specific way.

[0019] It should be noted that, in this article, the terms "comprise", "include" or any other variant thereof are intended to cover non-exclusive inclusion, so that the process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise one..." do not exclude the presence of other identical elements in the process, method, article or device including the element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of the present application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in reverse order according to the functions involved, for example, the described method may be performed in an order different from that described, and various steps may also be added, omitted, or combined. In addition, the features described with reference to certain examples may be combined in other examples.

[0020] The embodiments of the present application describe some exemplary embodiments for the purpose of explanation. It should be understood that the present application can be implemented in other ways that are not specifically shown in the drawings.

[0021] The aerostat cables in the prior art have the following disadvantages: Disadvantage 1: In order to reduce the weight of the cable, a combination of multiple single-strand wires and nylon braided sheaths is generally selected. Since the nylon braided sheath is woven and has a certain elasticity, it takes a long time to put on the sheath during the cable assembly process. For example, for a 40-meter-long harness, it takes about 2 hours, which greatly reduces the assembly efficiency.

[0022] Disadvantage 2: Due to the laying characteristics of the aerostat cable, it is necessary to mark the cable loops at intervals. The marking method of the prior art is to add marking paper and transparent heat shrink tube to the nylon braided sheath, and the transparent heat shrink tube plays the role of fixing and protecting the marking paper. However, during the heat shrinking and fixing process of the transparent heat shrink tube, the heat shrink tube and the nylon braided sheath cannot fit tightly, which causes the marking paper and the transparent heat shrink tube to move when using and carrying the aerostat cable, thereby affecting the binding and fixing of the cable and the aerostat.

[0023] In order to solve the above problems, Figure 1 As shown, the embodiment of the present application provides a method for manufacturing an aerostat cable, and the method for manufacturing an aerostat cable may include S101-S104: S101. Bundle multiple single-strand conductors into an aerostat cable.

[0024] Specifically, the aerostat cable manufacturing method provided in the present application can lay multiple single-strand conductors into corresponding shapes on a panel according to cable design drawings, and then use insulating tape to bind the multiple single-strand conductors into an aerostat cable.

[0025] S102, pasting a self-laminating film on the aerostat cable at preset length intervals.

[0026] Optionally, at least one cable loop marking point is included between the sticking points of two adjacent self-laminating films, and the at least one cable loop marking point is marked with a paint pen.

[0027] Specifically, after the wiring harness is tied, the airship cable manufacturing method provided in the present application can stick self-covering film on the cable loop identification points of the airship cable according to preset length intervals. For example, the preset length interval may include the length of 3-5 cable loop identification points. The cable loop marking points that are not pasted with self-covering film can be marked with paint pens. In this way, the number of self-covering films used can be reduced and costs can be reduced, while the marking efficiency can also be improved.

[0028] S103: Determine the diameter of the aerostat cable, and manufacture a cable sheath according to the diameter of the aerostat cable.

[0029] Optionally, the aerostat cable manufacturing method provided in the present application can sew the sheath fabric into cable sheaths of various specifications according to the diameter of the aerostat cable.

[0030] Optionally, the sheath fabric is transparent nylon fabric.

[0031] It should be noted that, since the sheath fabric is transparent nylon fabric, it not only does not affect the user's recognition of the position of the marking point, but also can improve the efficiency of the sheath installation.

[0032] S104, inserting the aerostat cable with the self-laminating film into the cable sheath.

[0033] It should be noted that, since the aerostat cable with the self-laminating film attached thereto can be sheathed in the cable sheath, the problem of movement of the marking point can be avoided.

[0034] After the aerostat cable with the self-laminating film is sheathed in the cable sheath, the aerostat cable manufacturing method provided by the present application further comprises assembling the port of the aerostat cable sheathed with the cable sheath with an aerostat connector, wherein the aerostat connector is used to connect the aerostat.

[0035] Optionally, the aerostat cable manufacturing method provided in the present application can assemble the port of the aerostat cable covered with the cable sheath with the aerostat connector by welding and crimping.

[0036] In the embodiment of the present application, since the self-laminating film can be pasted on the aerostat cable at preset length intervals, and the cable sheath is put on the aerostat cable with the self-laminating film pasted, the displacement of the marking point can be effectively avoided, thereby improving the assembly efficiency of the aerostat cable.

[0037] like Figure 2 As shown, an embodiment of the present application provides an aerostat cable. The aerostat cable can be manufactured by any of the above-mentioned aerostat cable manufacturing methods. The aerostat cable includes a cable sheath 10 made of transparent nylon fabric, an aerostat cable 20 formed by binding a plurality of single-strand wires, a cable loop identification point 30 with a self-laminated film attached, and an aerostat connector 40.

[0038] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A method for manufacturing an aerostat cable, characterized in that: include: Bundling multiple single-strand conductors into an aerostat cable; affixing a self-laminating film to the aerostat cable at predetermined length intervals; Determining the diameter of the aerostat cable, and manufacturing a cable sheath according to the diameter of the aerostat cable; The aerostat cable with the self-covering film attached thereto is sheathed in the cable sheath.

2. The method for manufacturing an aerostat cable according to claim 1, characterized in that: The method of bundling a plurality of single-strand conductors into an aerostat cable comprises: Use insulating tape to bundle multiple single-strand wires into an aerostat cable.

3. The method for manufacturing an aerostat cable according to claim 1, characterized in that: At least one cable loop marking point is included between two adjacent self-laminating film sticking points, and the at least one cable loop marking point is marked with a paint pen.

4. The method for manufacturing an aerostat cable according to claim 1, characterized in that: The method of manufacturing a cable sheath according to the diameter of the aerostat cable comprises: The sheath fabric is sewn into cable sheaths of various specifications according to the diameter of the aerostat cable.

5. The method for manufacturing an aerostat cable according to claim 4, characterized in that: The sheath fabric is transparent nylon fabric.

6. The method for manufacturing an aerostat cable according to any one of claims 1 to 5, characterized in that: After the aerostat cable with the self-covering film attached thereto is sheathed in the cable sheath, the method further comprises: The port of the aerostat cable covered with the cable sheath is assembled with the aerostat connector, and the aerostat connector is used to connect the aerostat.

7. The method for manufacturing an aerostat cable according to claim 6, characterized in that: The method of assembling the port of the aerostat cable covered with the cable sheath with the aerostat connector comprises: The port of the aerostat cable covered with the cable sheath is assembled with the aerostat connector by welding and crimping.

8. An aerostat cable, characterized in that: The aerostat cable is manufactured by the manufacturing method of any one of claims 1 to 7.

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