Oil agent production equipment with filtering structure

By designing oil agent production equipment with filter structure, using components such as rotating filter mesh and hydraulics, the problems of high pressure, flow drop and blockage of existing equipment during the filtration process are solved, and the efficient removal of impurities and solid particles is achieved, and the improvement of the improvement of Product stability and production efficiency.

CN119425204APending Publication Date: 2025-02-14SUQIAN YIDA NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202411734537.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-02-14

AI Technical Summary

Technical Problem

Existing oil agent production equipment is prone to high filtration pressure, fluid flow drop and blockage during the filtration process, resulting in increased production downtime and maintenance costs.

Method used

An oil agent production equipment with a filter structure is designed, including components such as filter box, conical baffle, rotating filter net and hydraulic device. The gear system is driven by the motor to rotate the filter net to achieve uniform filtration and reduce the risk of blockage.

Benefits of technology

Effectively remove impurities and solid particles from oil agents, improve product stability and consistency, reduce product defects and return risks, reduce equipment failure rate and maintenance frequency, optimize oil agent quality and reduce raw material waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses oiling agent production equipment with a filtering structure, and belongs to the technical field of oiling agent production equipment.The oiling agent production equipment with the filtering structure comprises a filtering box body, the interior of the filtering box body is of a hollow structure, the top end of the filtering box body is in an opening state, and a baffle is welded to the inner wall of the filtering box body; the baffle is of a conical structure, a through hole is formed in the center of the baffle in a penetrating mode, the baffle is located at the bottom of the filtering box body, and a filtering effect improving mechanism is installed on the surface of the bottom end in the filtering box body. A mechanism for improving the filtering effect is adopted, the contact time and the contact area of an oil agent mixture and the filtering net can be increased by rotating the filtering net, the filtering efficiency is improved, impurities in an oil agent can be more effectively removed, the quality of a final product is ensured, the detachable filtering net can be rapidly detached and replaced, and the cost is reduced. And the downtime can be reduced and the production efficiency can be improved through the simplified maintenance and cleaning processes.
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Description

Technical Field

[0001] The invention belongs to the technical field of oil preparation production equipment, and in particular relates to an oil preparation production equipment with a filtering structure. Background Art

[0002] During the production process, the filtration and purification of oils may produce some particulate matter and pollutants. If these substances are not effectively controlled, they may have adverse effects on workers' health and the working environment. The oil production process usually involves the processing, mixing and refining of raw materials. These processes may introduce solid particles, suspended matter or other impurities. If these impurities are not effectively removed, they may affect the quality and performance of the final product. Therefore, it is necessary to separate the impurities in the oil. Since the oil mixture needs to be separated from the impurities, these impurities can be removed by equipping the oil production equipment with efficient filtering structure to ensure the purity and quality stability of the oil and meet the quality standards and regulatory requirements of the product.

[0003] Currently, when separating impurities from oils, multiple filter layers are often used for separation. However, the multi-layer filter system may result in higher filtration pressure during the processing process because each layer of filter material increases the resistance to fluid passage. Moreover, as the number of filter layers increases, the total filtration area may not increase linearly because multiple filter layers may cause the fluid flow rate to decrease, resulting in a decrease in flow rate. Multiple filter layers increase the contact area of ​​the filter material, which also means that clogging is more likely to occur, especially when processing oils containing a large amount of solid particles. Clogging will lead to frequent cleaning and maintenance, increasing production downtime and maintenance costs. Summary of the Invention

[0004] The technical problem to be solved by the present invention is to overcome the shortcomings of the above-mentioned prior art and provide an oil production equipment with a filtering structure.

[0005] The technical solution adopted to solve the above technical problems is: an oil agent production equipment with a filtering structure, including a filter box, the interior of the filter box is a hollow structure, and the top of the filter box is open, a baffle is welded to the inner wall of the filter box, the baffle is arranged in a conical structure, and a through hole is opened at the center of the baffle, the baffle is located at the bottom of the filter box, and a mechanism for improving the filtering effect is installed on the bottom surface of the interior of the filter box.

[0006] The above technical solution can effectively remove impurities, solid particles and other unnecessary substances in the oil, improve product stability and consistency, reduce product defects and return risks, and at the same time, increase the normal operation time and production capacity of the production line and improve production efficiency.

[0007] Furthermore, the mechanism for improving the filtering effect includes a sub-gear, which is rotatably connected to the bottom surface of the filter box, and a main gear is transmission-connected to one side of the sub-gear, and the main gear is rotatably connected to the bottom surface inside the filter box. A motor is installed on the bottom surface of the filter box, and the output end of the motor is rotatably connected to the filter box, and the through end of the motor is fixedly connected to the main gear.

[0008] The above technical solution can effectively remove pollutants from the oil, reduce the wear and corrosion of these pollutants on the internal components of the equipment, reduce equipment failure rate and maintenance frequency, and optimize oil quality and reduce raw material waste by reducing downtime caused by equipment failure and maintenance, thereby reducing overall production costs.

[0009] Furthermore, a bearing is fixedly connected at the inner center of the sub-gear, the bearing in the sub-gear is fixedly connected to a fixing frame, and the fixing frame is fixedly connected to the inner diameter of the bearing, the top of the fixing frame is slidably connected to a support rod, and the support rod is a square structure, and a hydraulic press is installed at the center of the bottom surface of the filter box, the telescopic end of the hydraulic press is slidably connected to the filter box and the sub-gear, and the through end of the hydraulic press is fixedly connected to the support rod.

[0010] Through the above technical solution, the rotating filter can reduce the occurrence of local blockage on the surface of the filter. By making the surface of the filter evenly stressed, the rotation can prevent solid particles from accumulating at a certain position, thereby reducing the risk of blockage. In addition, reducing local blockage helps to keep the filtration system unobstructed and reduce the frequency of maintenance and cleaning.

[0011] Furthermore, sleeves are fixedly connected on both sides of the bottom end of the sub-gear, and a slide rod is slidably connected to the other end of the sleeve, and the slide rod is located inside the sleeve. A connecting plate is fixedly connected to the top of the slide rod, and limiting holes are provided on both sides of the connecting plate. The limiting holes and the slide rod are arranged in a cross-shaped structure. A connecting piece is fixedly connected to the center of the bottom end surface of the connecting plate, and the other end of the connecting piece is rotatably connected to the top end of the support rod.

[0012] Through the above technical solution, the rotating filter can change the flow pattern of the oil-agent mixture, making it smoother. This optimized flow helps reduce turbulence and ensures that the oil-agent mixture passes through the filter evenly. Moreover, optimizing fluid flow can reduce unnecessary flow resistance and improve filtration efficiency and stability.

[0013] Furthermore, a filter screen is provided on the top surface of the connecting plate, and the filter screen is arranged in an inverted trapezoidal structure. Two limit blocks are fixedly connected to the bottom surface of the filter screen, and the limit blocks are located in the limit holes, and the connecting plate limits the limit blocks. The connecting plate is located at the top of the through hole in the middle of the baffle, and the connecting plate is the same size as the through hole in the middle of the baffle. A fixing part is fixedly connected to the inside of the filter screen, and the top surface of the fixing part is arranged in a semi-slope structure.

[0014] Through the above technical solution, convenient upgrade and expansion capabilities enable the equipment to adjust as technology advances and market demand changes, extending the equipment life cycle. Since the filter can be quickly disassembled and replaced, the equipment downtime is significantly shortened. For example, when the filter needs to be replaced, it only needs to be quickly replaced instead of large-scale equipment disassembly and reassembly.

[0015] Furthermore, a connection hole is opened through the top of the filter box body, and a cover plate is connected to the top of the filter box body through a hinge. A handle is welded on the top surface of the cover plate, and several drain pipes are welded through the bottom of the outer wall of the filter box body. The several drain pipes are arranged in a circularly symmetrical distribution, and the drain pipes are arranged in an L-shaped structure. The drain pipes are located at the inclined surface of the baffle, and the drain pipes are connected to the baffle.

[0016] Through the above technical solution, centrifugal force accelerates the separation of solid particles and oil, improving the filtration effect, while the combination of centrifugal force and gravity reduces filter clogging and maintains the normal operation of the system.

[0017] The beneficial effects of the present invention are as follows: (1) The present invention drives the main gear to rotate by the operation of the motor, and then mobilizes the secondary gear to rotate, prompting the sleeve and the fixing frame on the top of the secondary gear to rotate at the same time, so that the connecting plate rotates. At the same time, under the action of the limit block and the limit hole, the filter screen rotates synchronously with the connecting plate. The rotating filter screen can help the oil mixture to be evenly distributed on the surface of the filter screen instead of being concentrated in a certain area. This uniform distribution helps to avoid excessive load in certain areas of the filter screen and improve the filtering efficiency; (2) The present invention drives the support rod to move upward by the operation of the hydraulic device. At the same time, the slide rod slides in the sleeve, and then pushes the filter screen out of the filter box. Since the filter screen and the connecting plate adopt a detachable structure design, it is convenient to replace or combine different filter screens according to different oil production requirements. The simplified maintenance and cleaning process can reduce downtime, improve production efficiency, and extend the service life of the equipment. It can be easily disassembled and cleaned, and the filter screen can be taken out separately for cleaning or maintenance without disassembling the entire equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic structural diagram of the first perspective of the present invention;

[0019] Figure 2 It is a schematic structural diagram of the second viewing angle of the present invention;

[0020] Figure 3 This is a schematic diagram of the top structure of the filter box of the present invention;

[0021] Figure 4 It is a schematic diagram of the internal structure of the filter box of the present invention;

[0022] Figure 5 This is a schematic diagram of the structure of the filter screen and the connecting plate after being separated from each other;

[0023] Figure 6 This is a schematic structural diagram of the bottom of the filter box of the present invention from a first perspective;

[0024] Figure 7 This is a schematic structural diagram of the bottom of the filter box body of the present invention from a second viewing angle.

[0025] Figure numerals: 1. filter box; 2. connecting hole; 3. cover plate; 4. handle; 5. hydraulic pressure; 6. motor; 7. drain pipe; 8. filter screen; 9. fixing part; 10. baffle; 11. main gear; 12. secondary gear; 13. limit block; 14. connecting plate; 15. limiting hole; 16. connecting part; 17. support rod; 18. sleeve; 19. fixing frame; 20. slide rod. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0027] like Figure 1-Figure 7 The filter housing 1 has a plurality of inner walls, and the outer walls are connected to the filter housing 1 through a plurality of holes, and the filter housing 1 has ...

[0028] A baffle 10 is welded to the inner wall of the filter box 1, which can effectively remove pollutants in the oil, reduce the wear and corrosion of these pollutants on the internal components of the equipment, and reduce the equipment failure rate and maintenance frequency. In addition, by reducing the downtime caused by equipment failure and maintenance, the oil quality is optimized and the waste of raw materials is reduced, thereby reducing the overall production cost. The baffle 10 is arranged in a conical structure, and a through hole is opened at the center of the baffle 10. The baffle 10 is located at the bottom of the filter box 1. A filtering effect improving mechanism is installed on the bottom surface of the filter box 1. The filtering effect improving mechanism includes a sub-gear 12. Both sides of the bottom end of the sub-gear 12 are fixedly connected with a sleeve 18. The other end of the sleeve 18 A sliding connection is provided with a slide rod 20, and the slide rod 20 is located inside the sleeve 18. A connecting plate 14 is fixedly connected to the top of the slide rod 20. A filter screen 8 is provided on the top surface of the connecting plate 14. The filter screen 8 is provided with an inverted trapezoidal structure. The centrifugal force accelerates the separation of solid particles and oil agent, thereby improving the filtering effect. The combination of centrifugal force and gravity reduces the blockage of the filter screen 8, thereby maintaining the normal operation of the system. Two limit blocks 13 are fixedly connected to the bottom surface of the filter screen 8. The limit block 13 is located in the limit hole 15, and the connecting plate 14 limits the limit block 13. The connecting plate 14 is located at the top of the through hole in the middle of the baffle 10, and the connecting plate 14 is the same size as the through hole in the middle of the baffle 10.

[0029] The rotating filter 8 can reduce the occurrence of local blockage on the surface of the filter 8. By making the surface of the filter 8 evenly stressed, the rotation can prevent solid particles from accumulating in a certain position, thereby reducing the risk of blockage. In addition, reducing local blockage helps to keep the filtration system unobstructed and reduce the frequency of maintenance and cleaning. The filter 8 is fixedly connected to a fixing part 9 inside. The top surface of the fixing part 9 is a semi-slope structure. Limiting holes 15 are provided on both sides of the connecting plate 14. The limiting holes 15 and the sliding rod 20 are arranged in a cross-shaped structure. A connecting part 16 is fixedly connected to the center of the bottom surface of the connecting plate 14. The other end of the connecting part 16 is rotatably connected to the top of the support rod 17. A bearing is fixedly connected to the center of the sub-gear 12. The bearing in the sub-gear 12 is fixedly connected to a fixing frame 19, and the fixing frame 19 is fixedly connected to the inner diameter of the bearing. The rotating filter 8 can change the flow pattern of the oil mixture and make it smoother. This optimized flow helps to reduce turbulence and ensure that the oil mixture passes through the filter 8 evenly. In addition, optimizing the fluid flow can reduce Unnecessary flow resistance is eliminated, which improves the efficiency and stability of filtration. A support rod 17 is slidably connected to the top of the fixed frame 19. The support rod 17 is a square structure. A hydraulic press 5 is installed at the center of the bottom surface of the filter box 1. The telescopic end of the hydraulic press 5 is slidably connected to the filter box 1 and the sub-gear 12. The through end of the hydraulic press 5 is fixedly connected to the support rod 17. The sub-gear 12 is rotatably connected to the bottom surface of the filter box 1. One side of the sub-gear 12 is transmission-connected with the main gear 11. The main gear 11 is rotatably connected to the bottom surface of the filter box 1. A motor 6 is installed on the bottom surface of the filter box 1. The output end of the motor 6 is rotatably connected to the filter box 1. The through end of the motor 6 is fixedly connected to the main gear 11. The convenient upgrade and expansion capabilities enable the equipment to be adjusted as technology advances and market demand changes, thereby extending the life cycle of the equipment. Since the filter screen 8 can be quickly disassembled and replaced, the downtime of the equipment is significantly shortened. For example, when the filter screen 8 needs to be replaced, it only needs to be replaced quickly instead of large-scale disassembly and reassembly of the equipment.

[0030] The working principle of this embodiment is as follows. When in use, the oil-agent output pipe is connected and fixed to the connecting hole 2 at the top of the filter box 1 by bolts, and the oil-agent output pipe is located on the top of the fixing member 9. When the oil-agent mixture is discharged from the oil-agent output pipe, the oil-agent mixture slides to the top slope of the fixing member 9 for preliminary buffering, and then slowly slides to the bottom of the filter screen 8, which can effectively reduce the impact force of the oil-agent mixture, so that its speed gradually decreases before reaching the filter screen 8, thereby reducing the impact on the filter screen 8. At the same time, the motor 6 at the bottom of the filter box 1 drives the main gear 11 to rotate, and then mobilizes the sub-gear 12 to rotate, prompting the sleeve 18 and The fixing frame 19 rotates simultaneously, causing the connecting plate 14 to rotate. At the same time, under the action of the limiting block 13 and the limiting hole 15, the filter screen 8 rotates synchronously with the connecting plate 14. By rotating the filter screen 8, the contact time and contact area between the oil mixture and the filter screen 8 can be increased, thereby improving the filtration efficiency. The rotation causes the mixture to continuously refresh the surface of the filter screen 8, thereby more effectively capturing solid particles and impurities. The filtered oil is thrown onto the inner wall of the filter box 1 under the action of centrifugal force, and then slides downward under the action of gravity. When the oil slides onto the inclined surface of the baffle 10, the filtered oil can be discharged through the drain pipe 7 for collection.

[0031] When the filter 8 needs to be replaced and maintained, the cover 3 is opened and the oil output pipe is loosened. The hydraulic press 5 is operated to drive the support rod 17 to move upward. At the same time, the slide rod 20 slides in the sleeve 18, thereby pushing the filter 8 out of the filter box 1. Since the filter 8 and the connecting plate 14 adopt a detachable structure design, it is convenient to replace or combine different filters 8 according to different oil production needs.

[0032] The above description is merely a preferred embodiment of the present invention and is not intended to limit the scope of protection of the present invention.

Claims

1. An oil production device with a filtering structure, comprising a filtering box (1), characterized in that: The interior of the filter box (1) is a hollow structure, and the top of the filter box (1) is in an open state. A baffle (10) is welded to the inner wall of the filter box (1). The baffle (10) is arranged in a conical structure, and a through hole is opened through the center of the baffle (10). The baffle (10) is located at the bottom of the filter box (1), and a mechanism for improving the filtering effect is installed on the bottom surface of the interior of the filter box (1).

2. The oil production equipment with a filtering structure according to claim 1, characterized in that: The filtering effect improving mechanism comprises a pinion gear (12), the pinion gear (12) being rotatably connected to the bottom surface of the filtering box (1), one side of the pinion gear (12) being drivingly connected to a main gear (11), the main gear (11) being rotatably connected to the bottom surface inside the filtering box (1), a motor (6) being mounted on the bottom surface of the filtering box (1), an output end of the motor (6) being rotatably connected to the filtering box (1), and a through end of the hydraulic press (6) being fixedly connected to the main gear (11).

3. The oil production equipment with a filtering structure according to claim 2, characterized in that: A bearing is fixedly connected at the center of the inner part of the secondary gear (12), and the bearing in the secondary gear (12) is fixedly connected to a fixing frame (19), and the fixing frame (19) is fixedly connected to the inner diameter of the bearing. A support rod (17) is slidably connected through the top of the fixing frame (19), and the support rod (17) is of a square structure. A hydraulic press (5) is installed at the center of the bottom surface of the filter box (1), and the telescopic end of the hydraulic press (5) is slidably connected through the filter box (1) and the secondary gear (12), and the through end of the hydraulic press (5) is fixedly connected to the support rod (17).

4. The oil production equipment with a filtering structure according to claim 3, characterized in that: The two sides of the bottom end of the secondary gear (12) are fixedly connected with sleeves (18), the other end of the sleeve (18) is slidably connected with a slide rod (20), and the slide rod (20) is located inside the sleeve (18). The top of the slide rod (20) is fixedly connected with a connecting plate (14), and limiting holes (15) are provided on both sides of the connecting plate (14). The limiting holes (15) and the slide rod (20) are arranged in a cross-shaped structure. A connecting piece (16) is fixedly connected at the center of the bottom end surface of the connecting plate (14), and the other end of the connecting piece (16) is rotatably connected to the top of the support rod (17).

5. The oil production equipment with a filtering structure according to claim 4, characterized in that: A filter screen (8) is arranged on the top surface of the connecting plate (14), and the filter screen (8) is arranged in an inverted trapezoidal structure. Two limit blocks (13) are fixedly connected to the bottom surface of the filter screen (8), and the limit blocks (13) are located in the limit holes (15), and the connecting plate (14) limits the limit blocks (13). The connecting plate (14) is located at the top of the middle through hole of the baffle (10), and the connecting plate (14) and the middle through hole of the baffle (10) are the same size. A fixing piece (9) is fixedly connected inside the filter screen (8), and the top surface of the fixing piece (9) is arranged in a semi-slope structure.

6. The oil production equipment with a filtering structure according to claim 1, characterized in that: A connection hole (2) is provided through the top of the filter box (1); a cover plate (3) is rotatably connected to the top of the filter box (1) through a hinge; a handle (4) is welded to the top surface of the cover plate (3); a plurality of drain pipes (7) are welded through the bottom of the outer wall of the filter box (1); the plurality of drain pipes (7) are symmetrically distributed in a circle; the drain pipes (7) are arranged in an L-shaped structure; the drain pipes (7) are located at the inclined surface of the baffle (10); and the drain pipes (7) are connected to the baffle (10).

Citation Information

Patent Citations

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