Splitting inserting frame device

Abstract

The invention provides a piece splitting and frame inserting device which comprises a rack and a material frame transferring mechanism arranged on the rack, the material frame transferring mechanism is provided with a conveying channel, the conveying channel is used for conveying a material frame, the conveying channel is provided with a first end and a second end which are oppositely arranged in the horizontal direction, and the first end is used for feeding or discharging of the material frame; the splitting mechanism is provided with a feeding port and a discharging port which are oppositely formed in the horizontal direction, the splitting mechanism is used for splitting a single piece of glass into a plurality of pieces of glass, and the split glass flows into the material frame located at the second end from the discharging port; the material frame conveying mechanism is arranged on the rack and close to the first end, and the material frame conveying mechanism is used for providing or receiving a material frame for the first end; and the machine arms can grab the glass or the material frame so as to transfer the position of the glass or the material frame. According to the technical scheme provided by the invention, the problem that in the prior art, glass splitting and frame inserting are both manually operated, and the efficiency is low can be solved.

Description

Technical Field

[0001] The present invention relates to the technical field of glass splinters, and in particular to a splinter rack device. Background Art

[0002] At present, in the processing and manufacturing of mobile phone cover glass products, the glass cracking and rack insertion operations mainly rely on manual operation. The specific process is as follows: the operator needs to take out the whole glass plate from the cutting machine, manually crack the strip glass into small pieces, and insert them into the rack one by one. This process not only requires high operator proficiency and physical strength, but also has low efficiency and is prone to uneven cracking, thus affecting the qualification rate and production speed of the final product. Summary of the invention

[0003] The invention provides a glass splitting rack device to solve the problem that both the glass splitting and the rack insertion in the prior art are manually operated and have low efficiency.

[0004] The present invention provides a split rack insertion device, which comprises: a frame, a material rack transfer mechanism, which is arranged on the frame, the material rack transfer mechanism has a conveying channel, the conveying channel is used to transport the material rack, the conveying channel has a first end and a second end which are relatively arranged in a horizontal direction, the first end is used to load or unload the material rack; a splitting mechanism, which is arranged on the frame and close to the second end, the splitting mechanism has a feed port and a discharge port which are relatively arranged in a horizontal direction, the splitting mechanism is used to split a single piece of glass into multiple pieces, and the split glass flows from the discharge port to the material rack at the second end; a material rack transport mechanism, which is arranged on the frame and close to the first end, the material rack transport mechanism is used to provide or receive the material rack to the first end; a plurality of robot arms, which are arranged on the frame, the robot arms can grab the glass or the material rack to transfer the position of the glass or the material rack.

[0005] Furthermore, the material rack transport mechanism has a loading line and a unloading line spaced apart in the vertical direction. The loading line is used to transport the material rack toward the material rack transfer mechanism, and the unloading line is used to transport the material rack away from the material rack transfer mechanism. The robot arm can transfer the material rack located on the loading line to the first end, or transfer the material rack located on the first end to the unloading line.

[0006] Furthermore, the material rack transport mechanism includes: a first conveyor belt extending in a horizontal direction, the extension direction of the first conveyor belt is perpendicular to the material rack transfer mechanism, the first conveyor belt forms a loading line, and the end of the first conveyor belt close to the material rack transport mechanism has a first preset position; a second conveyor belt extending in a horizontal direction, the extension direction of the first conveyor belt is arranged parallel to the first conveyor belt, and is located above the first conveyor belt, and the second conveyor belt forms a unloading line; a first lifting assembly is arranged in a vertical direction at one end of the first conveyor belt close to the material rack transport mechanism, and the top of the first lifting assembly has a second preset position; a clamp is movably arranged on the first lifting assembly, the clamp is used to clamp the material rack, and the first lifting assembly can drive the clamp to drive the material rack to switch between the first preset position and the second preset position.

[0007] Furthermore, the rack transfer mechanism has a first transport channel and a second transport channel spaced apart in the vertical direction, and the extension direction of the first transport channel and the second transport channel are the same as the extension direction of the transmission channel. The first transport channel is used to transfer the empty rack located at the first end to the second end, and the second transport channel is used to transfer the fully loaded rack located at the second end to the first end.

[0008] Further, the first transport channel includes a pallet and a first driving module, the first driving module has a first guide member and a pushing assembly, the extension direction of the first guide member is the same as the extension direction of the conveying channel, the first guide member has a third preset position and a fourth preset position, the third preset position is located at the first end, and the fourth preset position is located at the second end, the pallet is movably arranged on the first guide member, and the pushing assembly is driven and connected to the pallet to drive the pallet to move from the third preset position to the fourth preset position.

[0009] Further, the second transport channel includes: the second transport channel includes a support assembly and a second drive module, the second drive module has a second guide member and a first drive member, the second drive module is arranged on the frame, and the extension direction is the same as the extension direction of the transport channel, the second guide member has a fifth preset position and a sixth preset position, the fifth preset position is located at the second end and above the fourth preset position, the sixth preset position is located at the first end and above the third preset position, the support assembly is movably arranged on the second guide member, and the first drive member is drivingly connected to the support assembly to drive the support assembly to move from the fifth preset position to the sixth preset position.

[0010] Furthermore, the support assembly includes: a plurality of support columns, which are movably arranged in the vertical direction below the pallet and are located outside the first guide member, and the support columns are used to support the pallet; a fixed plate and a movable plate, the movable plate is located below the fixed plate, one end of the support column is fixed on the movable plate, and the other end of the support column is movably passed through the fixed plate; a second lifting assembly, which is drivingly connected to the movable plate, and the second lifting member is used to drive the movable plate to approach or move away from the fixed plate, so as to drive the support column to drive the pallet to rise and fall.

[0011] Furthermore, the material rack transfer mechanism also includes two positioning components, one of which is set corresponding to the third preset position, and the other positioning component is set corresponding to the fifth preset position. The positioning components are used to adjust the positions of the tray and the material rack.

[0012] Furthermore, the positioning assembly includes: a positioning frame, which is arranged on the frame and located on a side of the conveying channel away from the material rack transport mechanism, the pallet positioning frame has a first section and a second section connected in sequence, the first section extends in a horizontal direction, and the second section extends in a vertical direction, the first section is located below the pallet, and the second section abuts against the edge of the pallet to position the pallet; an adjusting frame, which is movably arranged on the frame and located on a side of the conveying channel close to the material rack transport mechanism, the adjusting frame includes a bottom plate and a plurality of second driving members, the bottom plate abuts against the pallet, and the bottom plate cooperates with the positioning frame to position the pallet; the second driving member is located above the bottom plate, and the piston rod of the second driving member abuts against the material rack to adjust the relative position of the material rack and the pallet, and the plurality of second driving members are arranged in a one-to-one correspondence with the plurality of material racks.

[0013] Furthermore, the splitting mechanism includes: a conveying component, which is arranged on the frame, the extension direction of the conveying component is the same as the extension direction of the splitting mechanism, and the conveying component has a feed port and a discharge port; a splitting component, which is arranged on the conveying component and is located between the feed port and the discharge port, and the splitting component has a pressing part and a breaking part arranged in sequence, the pressing part is arranged close to the feed port, the pressing part cooperates with the conveying component to fix the glass, and the breaking part is used to press down the glass to break the glass.

[0014] Furthermore, the conveying assembly includes: a plurality of third conveyor belts, the extension direction of the third conveyor belts is the same as the extension direction of the splitting mechanism, and the third conveyor belts are used to convey the glass; a support block, which is arranged on the frame, and the support block has a plurality of adjacently arranged protrusions and recesses. When the third conveyor belt conveys the glass, the third conveyor belt is located above the recess, and the protrusion can cooperate with the pressing part to fix the glass. At this time, the third conveyor belt is located in the recess.

[0015] Furthermore, the split rack insertion device also includes a glass positioning mechanism, which is arranged on the frame and located between the split mechanism and the material rack transfer mechanism. The glass positioning mechanism is used to position the broken glass.

[0016] Furthermore, the glass positioning mechanism includes: a support table, which is arranged on the frame, the extension direction of the support table is the same as the extension direction of the material rack transfer mechanism, and the support table has a plurality of placement grooves arranged at intervals; an adsorption component, which is arranged in the placement groove, and the adsorption component is used to adsorb the glass; a plurality of adjustment columns, which are movably arranged on the support table, and the plurality of adjustment columns can be close to or away from the glass to adjust the position of the glass in the placement groove, and the plurality of adjustment columns are arranged around the periphery of the glass at intervals.

[0017] By applying the technical solution of the present invention, the shard mechanism can ensure that the glass shards are uniform and accurate in size. The rack transfer mechanism, rack transportation mechanism and robot arm cooperate with each other, the rack transportation mechanism can realize continuous loading, avoid the empty rack and affect the overall efficiency, the rack transfer mechanism can accurately position the rack, avoid the alignment error that may be generated when the rack is manually inserted, thereby improving the qualified rate of the finished product, and also enable the shard rack insertion device to efficiently and accurately complete the automated process of glass sharding and rack insertion, while reducing the operator's chance of direct contact with the glass, reducing the risk of occupational injuries such as glass scratches and repetitive strain. Through the above settings, the efficiency of sharding and insertion is improved, the automated shard mechanism, the automated rack transportation mechanism and the flexible operation of the robot arm are integrated into one, and the automation of the glass shard rack insertion operation is realized, which greatly improves the working efficiency of the equipment, while ensuring the safety of the operation and the quality of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The drawings constituting a part of the present application are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0019] Figure 1 A schematic structural diagram of a split rack device provided by the present invention is shown;

[0020] Figure 2 A schematic structural diagram of the rack transport mechanism provided by the present invention is shown;

[0021] Figure 3 A schematic structural diagram of a first lifting assembly provided by the present invention is shown;

[0022] Figure 4 A schematic diagram of the structure of the splitting mechanism provided by the present invention is shown;

[0023] Figure 5 A partial structural schematic diagram of a transmission assembly provided by the present invention is shown;

[0024] Figure 6 A partial structural schematic diagram of the material rack transfer mechanism provided by the present invention is shown;

[0025] Figure 7 A partial structural schematic diagram of the material rack transfer mechanism provided by the present invention is shown;

[0026] Figure 8 A structural schematic diagram of a glass positioning mechanism provided by the present invention is shown;

[0027] Fig. 9 A schematic structural diagram of a first mechanical arm provided by the present invention is shown;

[0028] Fig.10 A schematic structural diagram of a second mechanical arm provided by the present invention is shown;

[0029] Fig.11 A schematic structural diagram of the third mechanical arm provided by the present invention is shown.

[0030] The above drawings include the following reference numerals:

[0031] 10. Rack;

[0032] 20. Material rack transfer mechanism; 21. First end; 22. Second end; 221. Fourth sensor; 23. Tray; 231. Roller track; 232. Support pulley; 24. First guide member; 25. Pushing assembly;

[0033] 26. Support assembly; 261. Support column; 2611. Handle; 262. Fixed plate; 263. Moving plate; 264. Second lifting assembly; 27. Second guide member;

[0034] 29, positioning assembly; 291, positioning frame; 292, adjustment frame; 2921, bottom plate; 2922, second driving member; 2923, top plate; 2924, top column;

[0035] 30. Splitting mechanism; 31. Feeding port; 32. Discharging port; 33. Conveying assembly; 331. Support block; 3311. Raised portion; 3312. Concave portion; 332. Third conveyor belt; 34. Splitting assembly; 341. Pressing portion; 342. Cutting portion;

[0036] 40. Material rack transport mechanism; 41. First conveyor belt; 411. Feed baffle; 412. First sensor; 413. Second sensor; 414. Third sensor; 42. Second conveyor belt; 43. First lifting assembly; 44. Gripper; 45. First section; 46. Second section; 47. Positioning cylinder;

[0037] 50. Glass positioning mechanism; 51. Support platform; 511. Placement slot; 52. Adjustment column;

[0038] 61. first robot arm; 611. first X-axis module; 63. first Z-axis module; 64. first U-axis module; 65. first vacuum generator; 66. first suction cup;

[0039] 62, second robot arm; 67, transfer module; 68, lifting module; 691, second suction cup; 692, second vacuum generator;

[0040] 70. The third robot arm; 71. The second X-axis module; 72. The Y-axis module; 73. The second Z-axis module; 74. The second U-axis module; 75. The clamping part; 76. The industrial camera. DETAILED DESCRIPTION

[0041] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means intended to limit the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0042] like Figures 1 to 11 As shown, an embodiment of the present invention provides a split rack device, which includes: a frame 10, a material rack transfer mechanism 20, a splitting mechanism 30, a material rack transport mechanism 40 and a plurality of robot arms. Among them, the material rack transfer mechanism 20 is arranged on the frame 10, and the material rack transfer mechanism 20 has a transmission channel, which is used to transport the material rack, and the transmission channel has a first end 21 and a second end 22 arranged oppositely in the horizontal direction, and the first end 21 is used for loading or unloading the material rack. The splitting mechanism 30 is arranged on the frame 10 and is close to the second end 22. The splitting mechanism 30 has a feed port 31 and a discharge port 32 arranged oppositely in the horizontal direction. The splitting mechanism 30 is used to split a single piece of glass into multiple pieces, and the split glass flows from the discharge port 32 to the material rack located at the second end 22. The material rack transport mechanism 40 is arranged on the frame 10 and is close to the first end 21. The material rack transport mechanism 40 is used to provide or receive the material rack to the first end 21. A plurality of robot arms are arranged on the frame 10, and the robot arms can grab glass or material racks to transfer the positions of the glass or material racks.

[0043] By applying the technical solution of the present invention, the shard mechanism 30 can ensure that the glass shards are uniform and accurate in size. The rack transfer mechanism 20, the rack transport mechanism 40 and the robot arm cooperate with each other, and the rack transport mechanism 40 can realize continuous loading, avoiding the empty rack and affecting the overall efficiency. The rack transfer mechanism 20 can accurately position the rack, avoiding the alignment error that may be generated when the rack is manually inserted, thereby improving the qualified rate of the finished product, and also enabling the shard rack insertion device to efficiently and accurately complete the automated process of glass shards and rack insertion, while reducing the opportunity for the operator to directly contact the glass, and reducing the risk of occupational injuries, such as glass scratches and repetitive strain injuries. Through the above-mentioned settings, the efficiency of glass shards and insertion is improved, and the automated shard mechanism 30, the automated rack transport mechanism 40 and the flexible operation of the robot arm are integrated into one, realizing the automation of the glass shard rack insertion operation, greatly improving the working efficiency of the equipment, and ensuring the safety of the operation and product quality.

[0044] Among them, the split rack insertion device also includes a control system, which is electrically connected to the rack transfer mechanism 20, the splitting mechanism 30, the rack transportation mechanism 40 and multiple robot arms and other components to achieve automated operations of different processes.

[0045] Specifically, the rack transport mechanism 40 has a loading line and a unloading line arranged at intervals in the vertical direction. The loading line is used to transport the rack toward the rack transfer mechanism 20, and the unloading line is used to transport the rack away from the rack transfer mechanism 20. The robot arm can transfer the rack located on the loading line to the first end 21, or transfer the rack located on the first end 21 to the unloading line. In this way, the operator only needs to put the empty rack into the loading line or take the full rack from the unloading line at a specific time point, which further simplifies the operation and reduces the input of human resources. Through the separate design of the loading line and the unloading line, the interference of the rack during transportation is avoided, the efficiency and accuracy of the rack transportation are improved, and the loading and unloading operations of multiple racks can be handled at the same time, which greatly improves the efficiency of logistics processing. In addition, the loading line and the unloading line are arranged at intervals in the vertical direction, which can be designed more compactly, while ensuring the smoothness of the rack transportation, which is conducive to the optimization of the layout, improves the space utilization rate, and reduces the floor space of the equipment.

[0046] like Figure 2 and Figure 3As shown, the rack transport mechanism 40 includes: a first conveyor belt 41, a second conveyor belt 42, a first lifting assembly 43 and a clamp 44. The first conveyor belt 41 extends in the horizontal direction, and the extension direction of the first conveyor belt 41 is perpendicular to the rack transfer mechanism 20. The first conveyor belt 41 forms a loading line, and the end of the first conveyor belt 41 close to the rack transport mechanism 40 has a first preset position. The second conveyor belt 42 extends in the horizontal direction, and the extension direction of the first conveyor belt 41 is arranged parallel to the first conveyor belt 41, and is located above the first conveyor belt 41, and the second conveyor belt 42 forms a unloading line. The first lifting assembly 43 is arranged in the vertical direction at one end of the first conveyor belt 41 close to the rack transport mechanism 40, and the top of the first lifting assembly 43 has a second preset position. The clamp 44 is movably arranged on the first lifting assembly 43, and the clamp 44 is used to clamp the rack. The first lifting assembly 43 can drive the clamp 44 to drive the rack to switch between the first preset position and the second preset position. This not only realizes the automatic loading and unloading of the racks, but also avoids the stacking of the racks through the cooperation of the lifting components, ensuring the smooth transition of the racks between different positions on the transport line.

[0047] The second conveyor belt 42 can be used to place racks fully loaded with glass, and can also be used to place racks with poor structures.

[0048] Specifically, the first conveyor belt 41 has a first section 45 and a second section 46 arranged in sequence. A feed baffle 411 and a first sensor 412 are also arranged on both sides of the feed of the first section 45. The feed baffle 411 is used to limit and guide the material rack that has just entered the first conveyor belt 41, and the first sensor 412 is used to detect whether there is a material rack at the feed of the first conveyor belt 41. A second sensor 413 is also arranged between the first section 45 and the second section 46. The second sensor 413 is used to sense that when an empty material rack is about to run to the first preset position, the first section 45 stops conveying to avoid collision between the material racks. A third sensor 414 is also arranged at the first preset position. The third sensor 414 is used to detect whether the empty material rack has reached the first preset position. At this time, the second section 46 stops running to avoid collision between the material racks. The gripper 44 will then transfer the rack to a second preset position and wait for one of the robotic arms to take the rack away. The robotic arm is provided with an industrial camera 76 that can perform image recognition on the rack. If the rack is a poorly structured rack, the robotic arm will place the rack on the second conveyor belt 42 and transport it away.

[0049] Among them, the material rack transport mechanism 40 also includes two positioning cylinders 47, which are arranged on the frame 10 and located at the second preset position. The two positioning cylinders 47 are respectively arranged at both ends of the material rack. The piston rods of the two positioning cylinders 47 can adjust and position the material rack located at the second preset position to facilitate the robot arm to clamp the material rack, avoid clamping errors, and improve clamping efficiency.

[0050] Furthermore, the rack transfer mechanism 20 has a first transport channel and a second transport channel arranged at intervals in the vertical direction, and the extension direction of the first transport channel and the second transport channel are the same as the extension direction of the transmission channel. The first transport channel is used to transfer the empty rack at the first end 21 to the second end 22, and the second transport channel is used to transfer the fully loaded rack at the second end 22 to the first end 21. By setting up two transport channels, efficient circulation of empty racks and fully loaded racks is achieved, waiting time is reduced, overall production efficiency is improved, and the needs of high-intensity production are met.

[0051] like Figure 6 and Figure 7 As shown, the first transport channel includes a tray 23 and a first driving module, and the tray 23 is provided with a plurality of grooves for placing the material rack. The first driving module has a first guide 24 and a pushing assembly 25, the extension direction of the first guide 24 is the same as the extension direction of the transport channel, the first guide 24 has a third preset position and a fourth preset position, the third preset position is located at the first end 21, and the fourth preset position is located at the second end 22, the tray 23 is movably arranged on the first guide 24, and the pushing assembly 25 is drivingly connected with the tray 23 to drive the tray 23 to move from the third preset position to the fourth preset position, so as to facilitate the subsequent position adjustment and operation. The pushing assembly 25 includes a slider and a motor, and the slider is movably arranged on the first guide 24 through the motor to push the tray 23 to move on the first guide 24. This precise guiding and pushing mechanism ensures the stability and positioning accuracy of the material rack during transportation, can effectively avoid the problem of subsequent glass insertion offset due to the offset of the position of the material rack, and ensures the transfer efficiency of the material rack and the quality of subsequent glass insertion.

[0052] The second transport channel includes: the second transport channel includes a support assembly 26 and a second drive module, the second drive module has a second guide 27 and a first drive, the second drive module is arranged on the frame, and the extension direction is the same as the extension direction of the transport channel, the second guide 27 has a fifth preset position and a sixth preset position, the fifth preset position is located at the second end 22, and is located above the fourth preset position, and the fifth preset position is used to insert glass into an empty rack. The sixth preset position is located at the first end 21, and is located above the third preset position, and the sixth preset position is used to place a rack full of glass, waiting for the robot arm to transfer the full rack to the second conveyor belt 42. The support assembly 26 is movably arranged on the second guide 27, and the first drive is connected to the support assembly 26 to drive the support assembly 26 to move from the fifth preset position to the sixth preset position. By setting the fifth preset position and the sixth preset position on the second guide 27, the second transport channel realizes the transport of racks in the vertical direction, which saves horizontal space for the equipment, makes the layout of the transport line more compact, and further improves the space utilization. This design not only realizes the automatic circulation of fully loaded racks and empty racks, but also ensures the accurate alignment of racks at different stages through precise preset positions. The design of the second transport channel enables the fully loaded rack to be quickly moved from the fifth preset position to the sixth preset position. After the fully loaded rack is taken away, the tray 23 returns to the third preset position. This design ensures the continuity of the split rack insertion operation, avoids the stagnation of transfer caused by the rack transmission bottleneck, and improves the overall transfer rhythm and efficiency. The second guide member 27 is a conveyor belt.

[0053] like Figure 6 As shown, the second transport channel also includes a roller track 231, and the extension direction of the roller track 231 is the same as the extension direction of the tray 23. The roller track 231 is used to carry the tray 23 and improve the stability of the movement of the tray 23. The second end 22 is also provided with a fourth sensor 221, which is used to sense whether the tray 23 reaches the fourth preset position. When reaching the fourth preset position, the second driving module stops pushing.

[0054] The third preset position also includes four support pulleys 232 spaced apart in the horizontal direction. The four support pulleys 232 are used to adjust the horizontality of the tray 23 located at the fourth preset position to facilitate subsequent lifting and lowering and glass insertion.

[0055] like Figure 7As shown, the support assembly 26 includes: a plurality of support columns 261, a fixed plate 262, a movable plate 263 and a second lifting assembly 264. Among them, the plurality of support columns 261 are movably arranged below the pallet 23 in the vertical direction and are located outside the first guide member 24, so that the support columns 261 can avoid interference with other components located in the first transport channel when moving. The support columns 261 are used to support the pallet 23. The movable plate 263 is located below the fixed plate 262, one end of the support column 261 is fixed on the movable plate 263, and the other end of the support column 261 is movably penetrated on the fixed plate 262. The second lifting assembly 264 is drivingly connected to the movable plate 263, and the second lifting member is used to drive the movable plate 263 to approach or move away from the fixed plate 262, so as to drive the support columns 261 to drive the pallet 23 to be lifted and lowered. The above design, the cooperation of the fixed plate 262 and the movable plate 263 improves the stability and reliability of the lifting, and combined with the precise control of the second lifting component 264, ensures the stable lifting and precise positioning of the tray 23 in the vertical direction, with a simple structure and convenient maintenance. Among them, the second lifting component 264 can be set to be a cylinder or a rotating screw, which can drive the movable plate 263 to lift.

[0056] The tops of the plurality of support columns 261 are also provided with support arms 2611 for supporting the tray 23 and improving the stability of the support columns 261 .

[0057] Furthermore, the rack transfer mechanism 20 further includes two positioning components 29, one of which is set corresponding to the third preset position, and the other is set corresponding to the fifth preset position. The positioning components 29 are used to adjust the positions of the tray 23 and the rack. The setting of the positioning components 29 further improves the positioning accuracy of the tray 23 and the rack on the tray, ensures the accuracy of the glass fragments in the subsequent insertion process, improves the insertion accuracy of the glass, and avoids damage.

[0058] like Figure 6As shown, the positioning assembly 29 includes: a positioning frame 291 and an adjustment frame 292. The positioning frame 291 is arranged on the frame 10 and is located on the side of the conveying channel away from the rack transport mechanism 40. The pallet 23 positioning frame 291 has a first section and a second section connected in sequence. The first section extends in the horizontal direction, and the second section extends in the vertical direction. The first section is located below the pallet 23, and the second section abuts against the edge of the pallet 23 to position the pallet 23. The structure is simple and convenient for processing. The adjustment frame 292 is movably arranged on the frame 10 and is located on one side of the conveying channel close to the rack transport mechanism 40. The adjustment frame 292 includes a bottom plate 2921 and a plurality of second driving members 2922. The bottom plate 2921 is driven by a moving cylinder. The second driving members 2922 are located above the bottom plate 2921. The number of the second driving members 2922 is the same as the number of racks on the tray 23. The bottom plate 2921 abuts against the tray 23. The bottom plate 2921 cooperates with the positioning frame 291 to position the tray 23. The second driving member 2922 is located above the bottom plate 2921. The piston rod of the second driving member 2922 abuts against the rack to adjust the relative position of the rack and the tray 23. The plurality of second driving members 2922 are arranged in a one-to-one correspondence with the plurality of racks. Through the above-mentioned arrangement, not only the position of the material pallet 23 in the transport channel can be ensured, but also the position of the material rack on the pallet 23 can be adjusted, and the above-mentioned structure can quickly adapt to pallets 23 and material racks of different sizes, ensuring that each material rack can be accurately positioned on the pallet 23, thereby improving the flexibility and applicability of the positioning component 29.

[0059] In other embodiments, the adjustment frame 292 includes a top plate 2923 and a plurality of top columns 2924, the top columns 2924 are located above the top plate 2923, the number of the top columns 2924 is the same as the number of material racks on the pallet 23, the top plate 2923 abuts against the pallet 23, the top plate 2923 and the positioning frame 291 cooperate with each other to position the pallet 23, and the top columns 2924 abut against the material racks to position the material racks.

[0060] like Figure 4 and Figure 5As shown, the splitting mechanism 30 includes: a conveying assembly 33 and a splitting assembly 34. The conveying assembly 33 is arranged on the frame 10, and the extending direction of the conveying assembly 33 is the same as the extending direction of the splitting mechanism 30. The conveying assembly 33 has a feed port 31 and a discharge port 32. The whole piece of glass enters the conveying assembly 33 from the feed port 31, and is conveyed to the splitting assembly 34 for fracturing. The fracturing glass flows out through the discharge port 32 of the conveying assembly 33. The splitting assembly 34 is arranged on the conveying assembly 33 and is located between the feed port 31 and the discharge port 32. The conveying assembly 33 enables the glass to move continuously and smoothly from the feed port 31 to the discharge port 32, and seamlessly connects with the splitting operation of the splitting assembly 34, thereby improving the continuity and efficiency of the operation. Compared with traditional manual splitting, the automatic splitting mechanism can significantly increase the splitting speed and improve productivity. The splitting assembly 34 has a pressing part 341 and a breaking part 342 which are arranged in sequence. The pressing part 341 is arranged near the feed port 31. The pressing part 341 cooperates with the conveying assembly 33 to fix the glass. The breaking part 342 is used to press down the glass to break the glass. The sequential arrangement of the pressing part 341 and the breaking part 342 in the splitting assembly 34 ensures that the glass is accurately fixed and broken during the splitting process. When the glass enters the splitting station, the pressing part 341 cooperates with the conveying assembly 33 to firmly fix the glass, avoid displacement during the splitting process, and ensure the quality and accuracy of the splits.

[0061] Specifically, the splitting mechanism 30 also includes a plurality of sensors arranged in sequence for sensing the glass being conveyed to different positions, so as to ensure the accuracy and efficiency of the glass conveying.

[0062] like Figure 5 As shown, the conveying assembly 33 includes: a support block 331 and a plurality of third conveyor belts 332. The extension direction of the third conveyor belt 332 is the same as the extension direction of the splitting mechanism 30, and the third conveyor belt 332 is used to convey glass. The support block 331 is arranged on the frame 10, and the support block 331 has a plurality of adjacently arranged protrusions 3311 and recesses 3312. When the third conveyor belt 332 conveys glass, the third conveyor belt 332 is located above the recesses 3312, and the protrusions 3311 can cooperate with the pressing part 341 to fix the glass. At this time, the third conveyor belt 332 is located in the recesses 3312. The cooperation between the protrusions on the support block and the pressing part 341 can accurately fix the glass located above the recesses, ensure the stability and positioning accuracy of the glass during the splitting process, avoid uneven splitting or splitting failure due to displacement, and improve the splitting quality and yield rate.

[0063] like Figure 8As shown, the split rack insertion device also includes a glass positioning mechanism 50, which is arranged on the frame 10 and located between the split mechanism 30 and the material rack transfer mechanism 20. The glass positioning mechanism 50 is used to position the broken glass. The setting of the glass positioning mechanism 50 allows the broken glass to be placed and positioned on the glass positioning mechanism 50, so as to facilitate the robot arm to clamp and transfer.

[0064] Furthermore, the glass positioning mechanism 50 includes: a support platform 51, an adsorbent, and a plurality of adjustment columns 52. The support platform 51 is arranged on the frame 10, and the extension direction of the support platform 51 is the same as the extension direction of the material rack transfer mechanism 20. The support platform 51 has a plurality of placement slots 511 arranged at intervals. The adsorbent is arranged in the placement slot 511, and the adsorbent is used to adsorb the glass. The plurality of adjustment columns 52 are movably arranged on the support platform 51, and the plurality of adjustment columns 52 can approach or move away from the glass to adjust the position of the glass in the placement slot 511. The plurality of adjustment columns 52 are arranged around the periphery of the glass at intervals. Through the above arrangement, the position of the glass in the placement slot 511 can be accurately positioned, the positioning accuracy is improved, and then the accuracy of the robot arm in picking up the glass on the glass positioning mechanism 50 is improved, so as to avoid picking up the wrong position or damaging the glass, and at the same time improve the picking rate.

[0065] like Figures 9 to 11 As shown, the robot arm includes a first robot arm 61, a second robot arm 62 and a third robot arm 70. The first robot arm 61 includes a first X-axis module 611, a first Z-axis module 63 and a first U-axis module 64. The first X-axis module 611 is arranged on the frame 10, the first Z-axis module 63 is movably arranged on the first X-axis module 611 in the horizontal direction, and the first U-axis module 64 is rotatably arranged at the bottom of the first Z-axis module 63, and the rotation axis of the first U-axis module 64 extends in the horizontal direction. The first robot arm 61 also includes a first vacuum generator 65 and a plurality of first suction cups 66. The first vacuum generator 65 and the plurality of first suction cups 66 cooperate with each other to absorb the glass on the glass positioning mechanism 50 and insert it into the material rack.

[0066] Specifically, the second robotic arm 62 includes a transfer module 67, a lifting module 68 and a suction cup assembly, the suction cup assembly includes a second vacuum generator 692 and a plurality of second suction cups 691, the transfer module 67 extends in a horizontal direction, the lifting module 68 is movably arranged on the transfer module 67 in a horizontal direction, and the second suction cup 691 is used to absorb the glass on the discharge port 32 and transfer it to the glass positioning mechanism 50.

[0067] The third robot arm 70 includes a second X-axis module 71, a Y-axis module 72, a second Z-axis module 73 and a second U-axis module 74. The second X-axis module 71 is arranged on the frame 10, the Y-axis module 72 is movably arranged on the second X-axis module 71 in the horizontal direction, the second Z-axis module 73 is movably arranged on the Y-axis module 72 in the vertical direction, and the second U-axis module 74 is rotatably arranged at the bottom of the second Z-axis module 73, and the rotation axis of the second U-axis module 74 extends in the vertical direction. The third robot arm 70 also includes a clamping member 75 and an industrial camera 76, the clamping member 75 is used to clamp the material rack, and the industrial camera 76 is used to visually identify the material rack. The third robot arm 70 identifies the material rack located at the second preset position through the industrial camera 76, and then transfers the well-structured material rack to the third preset position.

[0068] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0069] Unless otherwise specifically stated, the relative arrangement, numerical expressions and numerical values ​​of the parts and steps set forth in these embodiments do not limit the scope of the present invention. Meanwhile, it should be understood that, for ease of description, the sizes of the various parts shown in the accompanying drawings are not drawn according to the actual proportional relationship. The technology, method and equipment known to those of ordinary skill in the relevant art may not be discussed in detail, but in appropriate cases, the technology, method and equipment should be considered as a part of the specification. In all examples shown and discussed here, any specific value should be interpreted as being merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters represent similar items in the following drawings, and therefore, once a certain item is defined in an accompanying drawing, it does not need to be further discussed in subsequent drawings.

[0070] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the devices or elements referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention. The directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.

[0071] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.

[0072] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the present invention.

[0073] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A split rack device, characterized in that: The split rack device comprises: Frame (10); A material rack transfer mechanism (20) is arranged on the frame (10), the material rack transfer mechanism (20) has a conveying channel, the conveying channel is used to transport the material rack, the conveying channel has a first end (21) and a second end (22) arranged opposite to each other in the horizontal direction, the first end (21) is used for loading or unloading the material rack; A splitting mechanism (30) is arranged on the frame (10) and close to the second end (22), the splitting mechanism (30) having a feed port (31) and a discharge port (32) arranged opposite to each other in a horizontal direction, the splitting mechanism (30) is used to split a single piece of glass into multiple pieces, and the split glass flows from the discharge port (32) into a material rack located at the second end (22); a material rack transport mechanism (40), arranged on the frame (10) and close to the first end (21), the material rack transport mechanism (40) being used to provide or receive the material rack to the first end (21); A plurality of robot arms are arranged on the frame (10), and the robot arms are capable of grabbing the glass or the material rack to transfer the position of the glass or the material rack.

2. The split rack device according to claim 1, characterized in that: The material rack transport mechanism (40) has a loading line and a unloading line spaced apart in the vertical direction, the loading line is used to transport the material rack in the direction toward the material rack transfer mechanism (20), and the unloading line is used to transport the material rack in the direction away from the material rack transfer mechanism (20), and the robot arm can transfer the material rack located on the loading line to the first end (21), or transfer the material rack located on the first end (21) to the unloading line.

3. The split rack device according to claim 2, characterized in that: The rack transport mechanism (40) comprises: A first conveyor belt (41) extends in a horizontal direction, the extension direction of the first conveyor belt (41) is perpendicular to the material rack transfer mechanism (20), the first conveyor belt (41) forms the loading line, and one end of the first conveyor belt (41) close to the material rack transport mechanism (40) has a first preset position; A second conveyor belt (42) extending in a horizontal direction, the extension direction of the first conveyor belt (41) being arranged parallel to the first conveyor belt (41) and being located above the first conveyor belt (41), the second conveyor belt (42) forming the unloading line; A first lifting component (43) is arranged in a vertical direction at one end of the first conveyor belt (41) close to the rack transport mechanism (40), and the top of the first lifting component (43) has a second preset position; A clamping claw (44) is movably arranged on the first lifting component (43), and the clamping claw (44) is used to clamp the material rack. The first lifting component (43) can drive the clamping claw (44) to drive the material rack to switch between the first preset position and the second preset position.

4. The split rack device according to claim 1, characterized in that: The material rack transfer mechanism (20) includes a first transport channel and a second transport channel spaced apart in a vertical direction, wherein the extension direction of the first transport channel and the second transport channel are both the same as the extension direction of the transfer channel, and the first transport channel is used to transfer the empty material rack located at the first end (21) to the second end (22), and the second transport channel is used to transfer the fully loaded material rack located at the second end (22) to the first end (21).

5. The split rack device according to claim 4, characterized in that: The first transport channel comprises a tray (23) and a first driving module, the first driving module has a first guide member (24) and a pushing assembly (25), the extension direction of the first guide member (24) is the same as the extension direction of the transport channel, the first guide member (24) has a third preset position and a fourth preset position, the third preset position is located at the first end (21), and the fourth preset position is located at the second end (22), the tray (23) is movably arranged on the first guide member (24), and the pushing assembly (25) is drivingly connected to the tray (23) so as to drive the tray (23) to move from the third preset position to the fourth preset position.

6. The split rack device according to claim 5, characterized in that: The second transport channel comprises: The second transport channel comprises a support assembly (26) and a second drive module, the second drive module having a second guide member (27) and a first drive member, the second drive module being arranged on the frame (10) and having an extension direction which is the same as the extension direction of the transport channel, the second guide member (27) having a fifth preset position and a sixth preset position, the fifth preset position being located at the second end (22) and above the fourth preset position, the sixth preset position being located at the first end (21) and above the third preset position, the support assembly (26) being movably arranged on the second guide member (27), the first drive member being drivingly connected to the support assembly (26) so as to drive the support assembly (26) to move from the fifth preset position to the sixth preset position.

7. The split rack device according to claim 6, characterized in that: The support assembly (26) comprises: a plurality of support columns (261) movably disposed in a vertical direction below the tray (23) and outside the first guide member (24), the support columns (261) being used to support the tray (23); A fixed plate (262) and a movable plate (263), wherein the movable plate (263) is located below the fixed plate (262), one end of the support column (261) is fixed on the movable plate (263), and the other end of the support column (261) is movably disposed on the fixed plate (262); The second lifting component (264) is drivingly connected to the movable plate (263), and is used to drive the movable plate (263) to approach or move away from the fixed plate (262), so as to drive the support column (261) to drive the tray (23) to move up and down.

8. The split rack device according to claim 7, characterized in that: The material rack transfer mechanism (20) further comprises two positioning components (29), wherein one positioning component (29) is arranged corresponding to the third preset position, and the other positioning component (29) is arranged corresponding to the fifth preset position, and the positioning component (29) is used to adjust the position of the tray (23) and the material rack.

9. The split rack device according to claim 8, characterized in that: The positioning assembly (29) comprises: A positioning frame (291) is arranged on the frame (10) and is located on a side of the conveying channel away from the material rack transport mechanism (40), the pallet (23) positioning frame (291) having a first section and a second section connected in sequence, the first section extending in a horizontal direction, the second section extending in a vertical direction, the first section being located below the pallet (23), and the second section abutting against an edge of the pallet (23) to position the pallet (23); An adjusting frame (292) is movably arranged on the frame (10) and is located on a side of the conveying channel close to the material rack transport mechanism (40). The adjusting frame (292) includes a bottom plate (2921) and a plurality of second driving members (2922). The bottom plate (2921) abuts against the tray (23). The bottom plate (2921) and the positioning frame (291) cooperate with each other to position the tray (23). The second driving member (2922) is located above the bottom plate (2921). The piston rod of the second driving member (2922) abuts against the material rack to adjust the relative position of the material rack and the tray (23). The plurality of second driving members (2922) are arranged in a one-to-one correspondence with the plurality of material racks.

10. The split rack device according to claim 1, characterized in that: The splitting mechanism (30) comprises: A conveying assembly (33) is arranged on the frame (10), the extending direction of the conveying assembly (33) is the same as the extending direction of the splitting mechanism (30), and the conveying assembly (33) has the feeding port (31) and the discharging port (32); A splitting assembly (34) is arranged on the conveying assembly (33) and is located between the feed port (31) and the discharge port (32). The splitting assembly (34) has a pressing portion (341) and a breaking portion (342) arranged in sequence. The pressing portion (341) is arranged close to the feed port (31). The pressing portion (341) cooperates with the conveying assembly (33) to fix the glass. The breaking portion (342) is used to press down the glass to break the glass.

11. The split rack device according to claim 10, characterized in that: The transmission component (33) comprises: a plurality of third conveyor belts, wherein the extension direction of the third conveyor belts is the same as the extension direction of the splitting mechanism (30), and the third conveyor belts are used to convey the glass; A support block is arranged on the frame (10), and the support block has a plurality of adjacently arranged protrusions and recesses. When the third conveyor belt conveys the glass, the third conveyor belt is located above the recesses, and the protrusions can cooperate with the pressing part (341) to fix the glass. At this time, the third conveyor belt is located in the recesses.

12. The split rack device according to claim 11, characterized in that: The split rack insertion device also includes a glass positioning mechanism (50), which is arranged on the frame (10) and located between the split mechanism (30) and the material rack transfer mechanism (20), and the glass positioning mechanism (50) is used to position the broken glass.

13. The split rack device according to claim 12, characterized in that: The glass positioning mechanism (50) comprises: A support platform (51) is arranged on the frame (10); the extension direction of the support platform (51) is the same as the extension direction of the material rack transfer mechanism (20); and the support platform (51) has a plurality of placement slots (511) arranged at intervals; An adsorbent, arranged in the placement groove (511), the adsorbent being used to adsorb the glass; A plurality of adjustment columns (52) are movably arranged on the support platform (51); the plurality of adjustment columns (52) can be moved closer to or farther away from the glass to adjust the position of the glass in the placement groove (511); and the plurality of adjustment columns (52) are arranged at intervals around the periphery of the glass.

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