Dispersing assembly for fermented soya bean fermentation and preparation

Abstract

The invention relates to the technical field of food preparation, in particular to a dispersing assembly for fermented soya bean fermentation preparation, which comprises a fermented soya bean fermentation tank provided with a dispersing assembly mechanism for overturning and dispersing fermented soya beans up and down during fermentation; the mounted dispersing assembly mechanism can continuously convey the fermented soybeans at the bottom of the fermented soybean fermentation tank to the top of the fermented soybean fermentation tank and can continuously convey and turn over the fermented soybeans deposited at the bottom of the fermented soybean fermentation tank; according to an up-and-down overturning and dispersing technology of fermented soybeans, efficient dispersing treatment is achieved through reciprocating screw transmission, and a transmission rod drives a straight fluted disc and the reciprocating screw, so that a vertical sliding block moves in a reciprocating mode. Movement and rotation of the stirring frame are controlled by a vertical sliding block and a gear body, and the dispersion plate rotates and moves up and down in the fermentation tank. Environmental monitoring is completed by a sensor on the stirring frame, and environmental data at different heights in the tank are monitored in real time. The brushless motor adjusts the reciprocating screw rod so as to meet the real-time monitoring requirements of different inner diameter ranges.

Description

Technical Field

[0001] The invention relates to the technical field of food preparation, and in particular to a dispersion component used for fermenting and preparing fermented black beans. Background Art

[0002] Douchi is a bean food, generally made from soybeans or black beans after steaming and fermentation, and is mostly used for seasoning. In the production process of Douchi, koji making is a very important step. The purpose of koji making is to make the cooked beans produce corresponding enzymes under the action of mold, produce rich metabolites in the brewing process, and make Douchi have delicious taste and unique flavor, that is, the beans are treated with bacteria, and the Douchi after inoculation needs to be washed. Washing is to wash away the spores and hyphae attached to the surface of the inoculated Douchi. If the spores and hyphae are not washed away, they will continue to remain on the surface of the koji. After fermentation and hydrolysis, they are partially soluble and hydrolyzed. A Chinese patent discloses a dispersed component for the preparation of Douchi (Announcement No. CN111789229A). This patented technology, The invention discloses a dispersing component for preparing fermented black beans, which comprises a mounting frame, a pipeline group and a shovel-turning and dispersing device. The pipeline group comprises a conveying pipeline, a closed pipeline and a discharging pipeline. The shovel-turning and dispersing device comprises a shovel-turning and dispersing mechanism and a trigger mechanism. The shovel-turning and dispersing mechanism is used for dispersing the seed bacteria and fermented black beans in the pipeline group. The trigger mechanism is used for driving the closed pipeline to rotate around its own axis and making the closed pipeline seal or cancel the seal of a feed gap arranged on the conveying pipeline. The component can receive fermented seed bacteria and fermented black beans and disperse the seed bacteria and fermented black beans. The whole process of dispersing the seed bacteria and fermented black beans only requires pouring the seed bacteria and fermented black beans into a feeding funnel. The subsequent process is fully automated, which reduces labor intensity and improves work efficiency. In addition, the seed bacteria and fermented black beans are not damaged during the dispersing process. The patented technology solves the problem that most of the spores and hyphae are still attached to the surface of the fermented black beans, especially the spores have a bitter taste, which will bring bitterness to the fermented black beans and cause a dull color. However, the fermented black beans after inoculation are often a mass of several beans stuck together. Workers have to knead and separate the fermented black beans while cleaning, so that the fermented black beans are in a state of particles, which greatly increases the labor intensity and reduces the cleaning efficiency. For this reason, it is necessary for the present invention to propose a dispersing component for preparing fermented black beans, which can receive the fermented fermented black beans and break them up. After breaking up, the broken fermented black beans can be transported outward. The entire process of breaking up the fermented black beans only requires pouring the fermented black beans into a feeding funnel manually or using existing technology. The subsequent process is fully automated, which reduces the labor intensity, improves the work efficiency, and does not damage the fermented black beans during the breaking up process.

[0003] However, in the prior art, the fermentation process of fermented black beans usually requires the use of a fermentation tank in a sealed environment for fermentation processing, and the problem of being able to disperse the fermented black beans fermented in the fermentation tank in the prior art needs to be solved.

[0004] Therefore, those skilled in the art provide a dispersed component for fermenting and preparing fermented black beans to solve the problems raised in the above background technology. Summary of the invention

[0005] In order to solve the above technical problems, the present invention provides: A dispersing assembly for fermenting and preparing fermented black beans, comprising: a fermented black bean fermentation tank, the fermented black bean fermentation tank being equipped with a dispersing assembly mechanism for turning the fermented black beans upside down and dispersing them during fermentation; The installed dispersing assembly mechanism can continuously transport the fermented black beans at the bottom of the fermented black beans fermentation tank to the top of the fermented black beans fermentation tank, and can continuously transport and flip the fermented black beans precipitated at the bottom of the fermented black beans fermentation tank; The dispersing assembly mechanism includes a mounting structure that can be detachably mounted on the fermentation tank for fermenting fermented black beans; The dispersion component mechanism also includes a dispersion structure for reciprocatingly dispersing the inner space of the fermented black bean curd tank; The dispersion component mechanism also includes an air supply structure for supplying air to the fermented black beans in the fermentation tank; The dispersion component mechanism includes a mounting disc frame located outside the fermentation tank for fermented black beans, and a load-bearing shaft is rotatably installed inside the mounting disc frame, a fixed disc rotatably penetrating the inner wall of the mounting disc frame is fixedly installed at the bottom of the load-bearing shaft, a fixed ring is fixedly installed at the bottom end of the fixed disc, and a vertical circulation cylinder is fixedly installed at the bottom end of the fixed ring as a whole, a transmission rod is rotatably installed inside the vertical circulation cylinder, and a circulation auger is fixedly installed on the outer wall of the transmission rod and is tightly attached to the inner wall of the vertical circulation cylinder.

[0006] Preferably: fermented black bean feed troughs are provided on all four sides of the bottom end of the vertical circulation drum, and fermented black bean discharge troughs are provided on all four sides of the top end of the vertical circulation drum.

[0007] Preferably: the outer wall of the vertical circulation cylinder is provided with four side vertical grooves in an annular shape and at equal distances, and reciprocating screws are rotatably mounted inside the four side vertical grooves, and one side of the four reciprocating screws is provided with vertical gear rods; The four vertical tooth rods are respectively fixedly assembled on the inner walls of the side vertical grooves.

[0008] Preferably: the top ends of the four reciprocating screws rotate and penetrate the side vertical grooves, and a spur gear is fixedly provided at the external position of the vertical circulation cylinder, and the spur gear is meshed with a spur gear disk fixedly provided on the outer wall of the transmission rod.

[0009] Preferably: the top end of the transmission rod rotates and penetrates the outside of the mounting disc frame, and is connected to a servo motor, a gear 4 is mounted on the outside of the output end of the servo motor, a gear 3 is meshed with the gear 4, and the center of the gear 3 is fixedly connected to a positioning rod rotatably arranged on the inside of the mounting disc frame, and a gear 2 is fixedly mounted on the outer wall of the bottom end of the positioning rod; The gear 2 is meshed with the gear 1 which is fixedly arranged on the outer wall of the fixed disk.

[0010] Preferably: the dispersion structure comprises a vertical slider movably arranged inside the side vertical groove, a screw hole is opened on the inner wall of the vertical slider, and the vertical slider is spirally sleeved on the outside of the reciprocating screw through the screw hole; The side wall of the vertical sliding block is provided with a side shaft groove, a shaft rod is rotatably mounted inside the side shaft groove, and a gear body meshing with the vertical gear rod is fixedly mounted on the outer wall of the shaft rod located inside the side shaft groove.

[0011] Preferably: one end of the shaft rod rotates and penetrates the outside of the side shaft groove, and is fixedly equipped with a stirring frame, a reciprocating screw rod is rotatably equipped inside the stirring frame, and a spiral transmission sleeve outside the reciprocating screw rod is provided with a reciprocating screw block movably arranged inside the stirring frame; The reciprocating spiral block is equipped with a monitoring sensor for detecting the temperature, humidity and pH value inside the fermentation tank of fermented black beans; One end of the reciprocating screw rod is connected with a brushless motor.

[0012] Preferably: a plurality of dispersion plates for dispersing the inside of the fermented black bean curd tank are fixedly mounted on four sides of the stirring frame.

[0013] Preferably: a support frame is fixedly mounted on the outer wall of the fermented black bean curd tank, and a controller is installed on the front side wall of the fermented black bean curd tank.

[0014] Preferably: a feed pipe is connected through the top of the fermented black bean curd tank, and a discharge pipe is connected through the bottom of the fermented black bean curd tank.

[0015] The feed pipe is equipped with a second valve body, and the discharge pipe is equipped with a first valve body.

[0016] Technical effects and advantages of the present invention: The dispersed component mechanism design of the present invention realizes the up and down circulation flipping of the fermented black beans by assembling the modular dispersed component mechanism in the fermented black beans tank. The load-bearing inner rod is adjusted according to the specifications of the top of the fermented black beans tank, and is fixed to the vertical frame by external bolts. The gear transmission system, the servo motor drives the gear four and the transmission rod to rotate, and through the multi-stage gear meshing, finally drives the fixed plate and the vertical circulation cylinder to rotate.

[0017] The upside-down inversion dispersion technology of fermented black beans in the present invention drives the circulating auger to rotate in the vertical circulating cylinder through the transmission rod, so as to realize the transportation and discharge of fermented black beans from the bottom to the top. The speed difference is caused by the different pitches of gear four and gear three to enhance the dispersion effect. The efficient dispersion process is achieved by reciprocating screw transmission. The transmission rod drives the spur gear plate and the reciprocating screw to make the vertical slider move back and forth. The movement and rotation of the stirring frame are controlled by the vertical slider and the gear body, and the dispersion plate rotates and moves up and down in the fermentation tank. Environmental monitoring is completed by the sensor on the stirring frame, which monitors the environmental data at different heights in the tank in real time. The brushless motor adjusts the reciprocating screw to meet the real-time monitoring needs of different inner diameter ranges.

[0018] In the present invention, the air supply treatment and air supply structure, the air supply vertical rod rotates in a circle with the vertical circulation cylinder in the fermentation tank of fermented black beans, and the air supply compressor continuously supplies air through the connecting pipe. For gas transmission, the gas enters the air supply pipe connected with the sealed inner shaft along the sealed outer shaft, and then is discharged into the fermentation tank of fermented black beans through the air supply vertical rod, so as to supply air for the fermented black beans. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the structure of a dispersed component for fermenting and preparing fermented black beans provided by the present application; Figure 2 This is a schematic diagram of the front structure of a dispersed component for fermenting and preparing fermented black beans provided by the present application; Figure 3 This is a schematic diagram of the structure of a dispersed component for preparing fermented black beans provided by the present application; Figure 4 This is a schematic diagram of the structure of a disc rack installed in a dispersed assembly for fermenting and preparing fermented black beans provided by the present application; Figure 5 This is a schematic diagram of the structure of an installation structure in a dispersed component for fermenting and preparing fermented black beans provided by the present application; Figure 6 This is a schematic diagram of the structure of a transmission rod in a dispersed assembly for fermenting fermented black beans provided by the present application; Figure 7 This is a schematic diagram of the structure of a circulating auger in a dispersed component for fermenting and preparing fermented black beans provided by the present application; Figure 8 This is a schematic diagram of the structure of a dispersed component servo motor for fermenting and preparing fermented black beans provided by the present application; Fig. 9 This application provides a dispersed component for fermenting fermented black beans. Figure 7 The structural diagram at A in the middle; Fig.10 It is a schematic diagram of the structure of a dispersing component mechanism in a dispersing component for fermenting fermented black beans provided by the present application; Fig.11 This application provides a dispersed component for fermenting fermented black beans. Fig.10 The structural diagram at B in the middle; Fig.12 The present application provides a schematic diagram of a gas supply structure in a dispersed component for fermenting and preparing fermented black beans.

[0020] In the figure: 1. Fermentation tank for fermented black beans; 2. Dispersed component mechanism; 201. Mounting plate rack; 202. Fixed plate; 203. Fixed ring; 204. Vertical circulation cylinder; 205. Douchi feeding trough; 206. Douchi discharging trough; 207. Transmission rod; 208. Circulation auger; 209. Side vertical slot; 210. Reciprocating screw; 211. Vertical gear rod; 212. Spur gear; 213. Spur gear plate; 214. Servo motor; 215. Load-bearing shaft; 216. Gear 1; 217. Gear 2; 218. Positioning rod; 219. Gear 3; 220. Gear 4; 21. Installation structure; 2101. Cross seat; 2102. Load-bearing inner groove; 2103. Load-bearing inner rod; 2104. Vertical frame; 2105. Installation hole; 22. Dispersed structure; 2201. Vertical slider; 2202. Screw hole; 2203. Side shaft groove; 2204. Shaft; 2205. Gear body; 2206. Stirring frame; 2207. Dispersed plate; 2208. Reciprocating screw; 2209. Brushless motor; 2210. Reciprocating screw block; 2211. Monitoring sensor; 23. Air supply structure; 2301. Air supply vertical rod; 2302. One-way valve; 2303. Air supply pipe; 2304. Sealed inner shaft; 2305. Sealed outer shaft; 2306. Connecting pipe; 3. Support frame; 4. Controller; 5. Feed pipe; 6. Discharge pipe; 7. Valve body 1; 8. Valve body 2. DETAILED DESCRIPTION

[0021] The present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. The examples of the present invention are given for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described in order to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and design various embodiments with various modifications suitable for specific uses.

[0022] For example, see Figure 1-2In this embodiment, a dispersing assembly for fermenting and preparing fermented black beans is provided, comprising: a fermented black bean fermentation tank 1, wherein the fermented black bean fermentation tank 1 is equipped with a dispersing assembly mechanism 2 for dispersing the fermented black beans by turning them upside down during fermentation; The dispersing assembly mechanism 2 is modularly designed and can be assembled and set according to the size and specifications of the fermented black bean fermentation tank 1. After installation, the dispersing assembly mechanism 2 can continuously transport the fermented black bean at the bottom of the fermented black bean fermentation tank 1 to the top of the fermented black bean fermentation tank 1, and can continuously transport and flip the fermented black bean precipitated at the bottom of the fermented black bean fermentation tank 1; The dispersing assembly mechanism 2 includes a mounting structure 21 that can be detachably mounted on the fermentation tank 1 for fermenting fermented black beans. The mounting structure 21 can be adjusted and adapted according to the size and area of ​​the top of the fermentation tank 1 for fermenting fermented black beans. The dispersing component mechanism 2 also includes a dispersing structure 22 for reciprocatingly dispersing the inner space of the fermented black bean curd tank 1. The dispersing structure 22 cooperates with the dispersing component mechanism 2 to continuously rotate along the inner space of the fermented black bean curd tank 1 while moving up and down, so that the fermented black bean curd is dispersed and processed; The dispersion component mechanism 2 also includes an air supply structure 23 for supplying air to the fermented black beans in the fermentation tank 1. The air supply structure 23 is connected to an external compressor and an air filter to supply pressurized air inside the fermentation tank 1 and filter air. The outer wall of the fermented black bean curd tank 1 is fixedly equipped with a support frame 3 , and the front side wall of the fermented black bean curd tank 1 is installed with a controller 4 .

[0023] A feed pipe 5 is connected through the top of the fermented black bean curd tank 1, and a discharge pipe 6 is connected through the bottom of the fermented black bean curd tank 1. A valve body 2 8 is mounted on the feed pipe 5, and a valve body 1 7 is mounted on the discharge pipe 6.

[0024] For example 2, please refer to Figure 2 to Figure 4 , Figure 6 to Figure 9 In this embodiment, a dispersing component mechanism 2 is provided for use in a dispersing component for fermenting fermented black beans; The dispersion component mechanism 2 includes a mounting disc frame 201 located on the outside of the fermented black bean curd tank 1, and a load-bearing shaft 215 is rotatably installed on the inner side of the mounting disc frame 201, a fixed disc 202 is fixedly installed at the bottom of the load-bearing shaft 215 and rotates through the inner wall of the mounting disc frame 201, a fixed ring 203 is fixedly installed at the bottom end of the fixed disc 202, and a vertical circulation cylinder 204 is fixedly installed at the bottom end of the fixed ring 203 as a whole, a transmission rod 207 is rotatably installed inside the vertical circulation cylinder 204, and a circulation auger 208 tightly attached to the inner wall of the vertical circulation cylinder 204 is fixedly installed on the outer wall of the transmission rod 207.

[0025] The four sides of the bottom end of the vertical circulation drum 204 are all provided with fermented black bean feeding troughs 205 , and the four sides of the top end of the vertical circulation drum 204 are all provided with fermented black bean discharging troughs 206 .

[0026] The fermented black beans at the bottom of the inner side of the fermented black beans fermentation tank 1 are discharged into the inner side of the vertical circulation drum 204 along the black bean feeding trough 205. The specifications of the black bean feeding trough 205 and the black bean discharging trough 206 are the same, and the difference is that the black bean feeding trough 205 is located at the bottom of the fermented black bean fermentation tank 1, and the black bean discharging trough 206 is located at the top of the fermented black bean fermentation tank 1. The black beans are discharged from the black bean discharging trough 206 along the vertical circulation drum 204 through the circulation auger 208.

[0027] The outer wall of the vertical circulation cylinder 204 is annular and has four side vertical grooves 209 at equal distances, and the four side vertical grooves 209 are rotatably equipped with reciprocating screws 210, and one side of the four reciprocating screws 210 is provided with vertical gear rods 211; The four vertical gear rods 211 are respectively fixedly assembled on the inner walls of the side vertical grooves 209 , and the four vertical gear rods 211 have the same structure.

[0028] There are four dispersion structures 22 in total, and the four dispersion structures 22 are respectively arranged corresponding to the four side vertical grooves 209 . The four dispersion structures 22 have the same structure and can be equipped with a single or multiple monitoring sensors 2211 according to the volume inside the fermented black bean curd tank 1 .

[0029] The top ends of the four reciprocating screws 210 rotate and pass through the side vertical grooves 209, and a spur gear 212 is fixedly installed at the external position of the vertical circulation cylinder 204. The spur gear 212 is meshed with a spur gear plate 213 fixedly installed on the outer wall of the transmission rod 207. When the spur gear plate 213 rotates, it will mesh with the four spur gears 212 and rotate simultaneously, and the reciprocating screws 210 assembled with the corresponding spur gears 212 will rotate simultaneously.

[0030] The spur gear 213 is located inside the fixing ring 203 .

[0031] The top end of the transmission rod 207 rotates and passes through the outside of the mounting disc frame 201, and is connected to a servo motor 214. A gear four 220 is installed on the outside of the output end of the servo motor 214. The gear four 220 is meshed with a gear three 219, and the center of the gear three 219 is fixedly connected to a positioning rod 218 rotatably set on the inside of the mounting disc frame 201. The outer wall of the bottom end of the positioning rod 218 is fixedly equipped with a gear two 217, and the specifications of the gear three 219 and the gear two 217 are the same. The gear two 217 is meshed with a gear one 216 fixedly set on the outer wall of the fixed disc 202. The specifications of the gear four 220 and the gear one 216 are the same. When the larger gear one 216 is meshed with the gear two 217, and the gear three 219 is meshed with the gear four 220, the rotation speeds of the circulating auger 208 and the vertical circulating drum 204 will be different due to the different tooth pitches.

[0032] The fixed disk 202 is rotatably arranged inside the mounting disk frame 201 via a load-bearing shaft 215. The mounting disk frame 201 is in a fixed state, and the vertical circulation cylinder 204 installed below the mounting disk frame 201 is in a rotatable active state.

[0033] For example 3, please refer to Figures 10-11 In this embodiment, a dispersion structure 22 is provided in a dispersion component for fermenting fermented black beans; The dispersion structure 22 includes a vertical slider 2201 movably arranged inside the side vertical groove 209, a screw hole 2202 is opened on the inner wall of the vertical slider 2201, and the vertical slider 2201 is spirally driven and sleeved on the outer side of the reciprocating screw 210 through the screw hole 2202. When the reciprocating screw 210 rotates, the vertical slider 2201 can be spirally driven to make it reciprocate along the inner side of the side vertical groove 209; A side shaft groove 2203 is provided on the side wall of the vertical slider 2201. The end of the vertical slider 2201 close to the vertical circulation cylinder 204 and the side vertical groove 209 are both arc-shaped, and one side of the side shaft groove 2203 is connected with the vertical slider 2201. A shaft rod 2204 is rotatably installed inside the side shaft groove 2203. The shaft rod 2204 is located on the outer wall of the inner side of the side shaft groove 2203 and is fixedly equipped with a gear body 2205 meshing with a vertical tooth rod 211. The vertical tooth rod 211 meshing with the gear body 2205 is located at the through position of the side shaft groove 2203 in the vertical slider 2201.

[0034] The gear body 2205 is located on the inner side of the side vertical groove 209 and meshes with the vertical gear rod 211. The width of the side shaft groove 2203 is the same as the width of the vertical gear rod 211. The teeth of the vertical gear rod 211 are located on the inner side of the side vertical groove 209, and the side of the vertical gear rod 211 away from the side vertical groove 209 is fixedly set on the inner wall of the side vertical groove 209.

[0035] One end of the shaft 2204 rotates and passes through the outside of the side shaft groove 2203, and is fixedly equipped with a stirring frame 2206. The stirring frame 2206 is not limited to a cross frame shape and can also be a rectangular frame shape. A reciprocating screw 2208 is rotatably installed on the inside of the stirring frame 2206, and a spiral transmission sleeve on the outside of the reciprocating screw 2208 is provided with a reciprocating screw block 2210 movably arranged on the inside of the stirring frame 2206. When the reciprocating screw 2208 is driven, the matching transmission of the reciprocating screw block 2210 is adjusted to a position inside the stirring frame 2206; The reciprocating screw block 2210 is equipped with a monitoring sensor 2211 for detecting the temperature, humidity, and pH value inside the fermentation tank 1. The monitoring sensor 2211 is specifically a YD-221WA4 wireless temperature and humidity transmitter for monitoring temperature and humidity and a SC-GP-PH4G wireless temperature and humidity sensor PH measurement terminal for detecting pH value, and both are built-in batteries with good sealing properties. Only the probe position of the monitoring sensor 2211 is exposed outside the casing, and the rest is completely sealed; One end of the reciprocating screw rod 2208 is connected to a brushless motor 2209, the stirring frame 2206 is in the shape of a cross, and the interior is a hollow square groove, the brushless motor 2209 is fixedly installed on the inner wall of the stirring frame 2206, and is used to actively drive the reciprocating screw rod 2208 to rotate, and the four sides of the stirring frame 2206 are fixedly equipped with a plurality of dispersion plates 2207 for dispersing the interior of the fermented black bean fermentation tank 1. The stirring frame 2206 is not limited to the shape of a cross. When its shape is a rectangular frame, dispersion plates 2207 can be installed on both sides of the frame, which can reduce the setting of the dispersion plates 2207 and further reduce the problem of breakage of the dispersion plates 2207 when dispersing the black beans.

[0036] The dispersion plate 2207 can rotate in a circular shape and move up and down reciprocatingly inside the fermented black bean curd tank 1 along with the stirring frame 2206, and has a self-rotation dispersion effect.

[0037] Example 4, please refer to Figure 5 In this embodiment, a mounting structure 21 of a dispersing component mechanism 2 in a dispersing component for fermenting fermented black beans is provided; The mounting structure 21 is assembled at the top of the dispersed component mechanism 2; The mounting structure 21 includes a cross seat 2101 fixedly mounted on the surface of the mounting rack 201, the inner wall of the cross seat 2101 is provided with a cross-shaped load-bearing inner groove 2102, and a load-bearing inner rod 2103 is movably mounted inside the load-bearing inner groove 2102; A vertical bracket 2104 is integrally fixed to one end of the load-bearing inner rod 2103 away from the load-bearing inner groove 2102 , and a mounting hole 2105 is provided at the bottom of the vertical bracket 2104 for fixing to the top wall of the fermented black bean curd tank 1 using external bolts.

[0038] For example 5, please refer to Fig.12 In this embodiment, a gas supply structure 23 of a dispersion component mechanism 2 in a dispersion component for fermenting fermented black beans is provided; The air supply structure 23 is assembled on the inner wall of the vertical circulation cylinder 204 , and is located inside the fermentation tank 1 together with the vertical circulation cylinder 204 .

[0039] The air supply structure 23 includes four air supply vertical rods 2301 arranged on the outer wall of the vertical circulation cylinder 204, and the exhaust holes of the air supply vertical rods 2301 are all equipped with check valves 2302; The top of the air supply vertical rod 2301 is connected to an air supply pipe 2303 arranged on the inner wall of the vertical circulation cylinder 204, and the top of the air supply pipe 2303 is connected to a sealed inner shaft 2304, and a sealed outer shaft 2305 is provided on the outer side of the sealed inner shaft 2304 for sealing rotation, and the sealed outer shaft 2305 is sealed and connected to a connecting pipe 2306 which is provided on the outer side of the mounting rack 201; The connecting pipe 2306 is connected to an external air supply compressor, and an air filter is connected to the air extraction end of the air supply compressor; The sealing inner shaft 2304 is fixedly assembled on the outer wall of the fixed disk 202 .

[0040] According to the above embodiments, the working principle of the present invention is: The fermentation tank 1 for fermenting fermented black beans is assembled with a modular dispersed component mechanism 2; The circulating auger 208 of the dispersing component mechanism 2 can be used to circulate and flip the fermented black beans in the fermentation tank 1 up and down; When the dispersing component mechanism 2 cooperates with the mounting structure 21 to be mounted on the fermentation tank 1 for fermented black beans; First, according to the specifications of the top of the fermented black bean curd tank 1, the position of the load-bearing inner rod 2103 on the fermented black bean curd tank 1 is adjusted, and then the load-bearing inner rod 2103 is installed on the fermented black bean curd tank 1 through the inner side of the mounting hole 2105 of the vertical frame 2104 through the external bolt. The load-bearing inner rod 2103 can be extended along the inner wall of the load-bearing inner groove 2102 to adjust its length; When the dispersing component mechanism 2 turns the fermented black beans in the fermentation tank 1 upside down and disperses them; After starting the servo motor 214, the servo motor 214 rotates to drive the gear 4 220 and the transmission rod 207 to rotate at the same time, the gear 4 220 rotates to engage the gear 3 219 to rotate, so that the positioning rod 218 rotates along with the gear 3 219, and the gear 2 217 rotates along with the positioning rod 218, and the rotating gear 217 meshes with the gear 1 216, so that the gear 1 216 drives the fixed plate 202 to rotate, and the top of the fixed plate 202 rotates along the load-bearing shaft 215, and the bottom end of the fixed plate 202 drives the vertical circulation cylinder 204 assembled on the fixed ring 203 to rotate inside the fermented black bean curd tank 1; At the same time, the transmission rod 207 rotates to drive the circulation auger 208 to rotate inside the vertical circulation drum 204, so that the fermented black beans at the bottom of the fermented black beans fermentation tank 1 can be moved to the vertical circulation drum 204 through the black bean feeding trough 205, and continuously transported to the black bean discharge trough 206 at the top of the vertical circulation drum 204 by the rotating circulation auger 208 and discharged from the top position inside the fermented black bean fermentation tank 1, so that the fermented black beans can be turned upside down and dispersed; Since the pitches of gear four 220 and gear three 219 are different, the rotation speeds of the rotating circulating auger 208 and the vertical circulating drum 204 can be different; The dispersing assembly mechanism 2 cooperates with the dispersing structure 22 to disperse the fermented black beans in the fermentation tank 1; The continuously rotating transmission rod 207 drives the spur gear plate 213 to rotate, and the rotating spur gear plate 213 rotates the spur gears 212 on the four reciprocating screws 210, so that the spur gears 212 drive the reciprocating screws 210 to rotate, and the rotating reciprocating screws 210 can drive the vertical slider 2201 through the screw hole 2202, so that the vertical slider 2201 continuously reciprocates along the reciprocating screw 210 inside the side vertical groove 209, and the moving vertical slider 2201 drives the stirring frame 2206 to move through the shaft 2204; The shaft rod 2204 moving along the side vertical groove 209 makes the gear body 2205 rotate along the vertical gear rod 211, so that the dispersion plate 2207 on the stirring frame 2206 reciprocates up and down while rotating inside the fermented black bean curd tank 1. At the same time, the stirring frame 2206 can rotate in a circular shape inside the fermented black bean curd tank 1 along with the vertical circulation drum 204, which is conducive to fully and efficiently dispersing the fermented black bean curd inside the fermented black bean curd tank 1. When the fermented fermented black beans in the fermented black bean fermentation tank 1 are detected, since the fermented black beans in the fermented black bean fermentation tank 1 are densely filled with the fermented black beans, when the fermented black bean fermentation tank 1 is fully monitored, the monitoring sensor 2211 can monitor the environmental data of different heights in the fermented black bean fermentation tank 1 in real time through the stirring rack 2206 at different heights in the fermented black bean fermentation tank 1; When the space in different inner diameter ranges inside the fermented black bean curd tank 1 is monitored in real time by the monitoring sensor 2211, the brushless motor 2209 can be started, and the brushless motor 2209 drives the reciprocating screw 2208 to rotate, and the reciprocating screw 2208 moves the reciprocating screw block 2210 to adjust its position inside the stirring frame 2206, and the ranges of different inner diameters inside the fermented black bean curd tank 1 can be monitored in real time by the monitoring sensor 2211; The air supply vertical rod 2301 in the air supply structure 23 can rotate in a ring shape inside the fermented black bean curd tank 1 along with the vertical circulation cylinder 204. After the external air supply compressor continuously supplies air to the connecting pipe 2306, the gas is discharged into the air supply pipe 2303 connected to the sealed inner shaft 2304 along the sealed outer shaft 2305, so that the gas is discharged into the fermented black bean curd tank 1 along the air supply vertical rod 2301 connected to the air supply pipe 2303, so as to provide air for the fermented black bean curd.

[0041] Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field and related fields without creative work should fall within the scope of protection of the present invention. The structures, devices and operating methods not specifically described and explained in the present invention are implemented according to the conventional means in the field unless otherwise specified and limited.

Claims

1. A dispersed component for fermenting fermented black beans, characterized in that: include: A fermentation tank for fermented black beans (1), wherein the fermentation tank for fermented black beans (1) is equipped with a dispersion component mechanism (2) for turning the black beans upside down and dispersing them during fermentation; After installation, the dispersing component mechanism (2) can continuously transport the fermented black beans at the bottom of the fermented black beans tank (1) to the top of the fermented black beans tank (1), and can continuously transport and flip the fermented black beans precipitated at the bottom of the fermented black beans tank (1); The dispersing component mechanism (2) comprises a mounting structure (21) which can be detachably mounted on the fermentation tank (1); The dispersion component mechanism (2) also includes a dispersion structure (22) for reciprocatingly dispersing the internal space of the fermented black bean curd tank (1); The dispersion component mechanism (2) further includes an air supply structure (23) for supplying air to the fermented black beans in the fermentation tank (1); The dispersing component mechanism (2) comprises a mounting disc frame (201) located outside the fermentation tank (1) for fermenting fermented black beans, and a bearing shaft (215) is rotatably mounted inside the mounting disc frame (201), a fixed disc (202) rotatably penetrating the inner wall of the mounting disc frame (201) is fixedly mounted at the bottom of the bearing shaft (215), a fixed ring (203) is fixedly mounted at the bottom end of the fixed disc (202), and a vertical circulation cylinder (204) is integrally fixedly mounted at the bottom end of the fixed ring (203), a transmission rod (207) is rotatably mounted inside the vertical circulation cylinder (204), and a circulation auger (208) is fixedly mounted on the outer wall of the transmission rod (207) and is tightly attached to the inner wall of the vertical circulation cylinder (204).

2. The dispersed component for fermenting fermented black beans according to claim 1, characterized in that: The four sides of the bottom end of the vertical circulation drum (204) are all provided with fermented black bean feeding grooves (205), and the four sides of the top end of the vertical circulation drum (204) are all provided with fermented black bean discharge grooves (206).

3. The dispersed component for fermenting fermented black beans according to claim 2, characterized in that: The outer wall of the vertical circulation cylinder (204) is provided with four side vertical grooves (209) in an annular shape and at equal intervals, and reciprocating screws (210) are rotatably mounted inside the four side vertical grooves (209), and one side of the four reciprocating screws (210) is provided with a vertical tooth rod (211); The four vertical tooth rods (211) are respectively fixedly mounted on the inner walls of the side vertical grooves (209).

4. The dispersed component for fermenting fermented black beans according to claim 3, characterized in that: The top ends of the four reciprocating screws (210) rotate and penetrate the side vertical slots (209), and a spur gear (212) is fixedly arranged at an outer position of the vertical circulation cylinder (204), and the spur gear (212) is meshed with a spur gear plate (213) fixedly arranged on the outer wall of the transmission rod (207).

5. The dispersed component for fermenting fermented black beans according to claim 4, characterized in that: The top end of the transmission rod (207) is rotatably connected to the outside of the mounting frame (201) and is connected to a servo motor (214). A gear 4 (220) is mounted on the outside of the output end of the servo motor (214). The gear 4 (220) is meshed with a gear 3 (219). The center of the gear 3 (219) is fixedly connected to a positioning rod (218) rotatably arranged on the inside of the mounting frame (201). The outer wall of the bottom end of the positioning rod (218) is fixedly mounted with a gear 2 (217). The second gear (217) is meshed with the first gear (216) fixedly arranged on the outer wall of the fixed disk (202).

6. The dispersed component for fermenting fermented black beans according to claim 4, characterized in that: The dispersion structure (22) comprises a vertical slider (2201) movably arranged inside the side vertical groove (209), a screw hole (2202) being provided on the inner wall of the vertical slider (2201), and the vertical slider (2201) is spirally sleeved on the outer side of the reciprocating screw rod (210) through the screw hole (2202); The side wall of the vertical sliding block (2201) is provided with a side shaft groove (2203), a shaft rod (2204) is rotatably mounted inside the side shaft groove (2203), and a gear body (2205) meshing with the vertical gear rod (211) is fixedly mounted on the outer wall of the shaft rod (2204) located inside the side shaft groove (2203).

7. The dispersed component for fermenting fermented black beans according to claim 6, characterized in that: One end of the shaft rod (2204) is rotatably inserted into the outside of the side shaft groove (2203) and is fixedly mounted with a stirring frame (2206); a reciprocating screw rod (2208) is rotatably mounted inside the stirring frame (2206); and a reciprocating screw block (2210) movably mounted inside the stirring frame (2206) is disposed on the outer spiral transmission sleeve of the reciprocating screw rod (2208); The reciprocating spiral block (2210) is equipped with a monitoring sensor (2211) for detecting the internal temperature, humidity, and pH value of the fermented black bean curd tank (1); One end of the reciprocating screw rod (2208) is connected to a brushless motor (2209).

8. The dispersed component for fermenting fermented black beans according to claim 7, characterized in that: A plurality of dispersion plates (2207) for dispersing the interior of the fermented black bean curd tank (1) are fixedly mounted on the four sides of the stirring frame (2206).

9. The dispersed component for fermenting fermented black beans according to claim 1, characterized in that: A support frame (3) is fixedly mounted on the outer wall of the fermented black bean curd tank (1), and a controller (4) is installed on the front side wall of the fermented black bean curd tank (1).

10. The dispersed component for fermenting fermented black beans according to claim 1, characterized in that: The top end of the fermented black bean curd tank (1) is connected to a feed pipe (5), and the bottom end of the fermented black bean curd tank (1) is connected to a discharge pipe (6).

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