Steel structure frame convenient to assemble and replace and using method thereof
By designing a steel structure frame integrating auxiliary modules, simulation modules, monitoring modules and emergency modules, the problems of dimensional deviation during assembly, pre-installation scheme simulation, safety performance monitoring and protection during use are solved, and efficient and safe assembly and use of steel structure frames.
Patent Information
- Application Number
- CN202411630982.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-02-21
AI Technical Summary
Existing steel structure frames are prone to dimensional deviations during assembly, resulting in installation difficulties, inability to assemble and affect structural performance, and cannot realize pre-installation scheme simulation, safety performance monitoring and protection functions during use.
A steel structure frame including the main body, processor, auxiliary module, simulation module, monitoring module and emergency module is designed. The auxiliary module is connected to the processor through a signal line to correct the dimensional deviation; the simulation module is connected to the processor through a wireless transmission to simulate the installation plan; the monitoring module is connected to the processor through a signal transmission to monitor the safety performance; the emergency module is used to monitor the Connect to the processor via baseband transfer to provide protection in case of problems.
The correction of dimensional deviation during the assembly process of steel structure frame is achieved, which improves installation efficiency and structural safety; the simulation of pre-installation scheme is realized, which reduces emergencies during the assembly process; and the safety performance of steel structure frame is achieved Monitoring improves safety during use; it realizes protection of users and structures when problems arise, and extends the service life of the structure.
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Figure CN119491549A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of steel structures, in particular to a steel structure frame which is easy to assemble and replace and a use method thereof. Background Art
[0002] The steel structure frame originated in the UK at the end of the 18th century. It was originally used in factory construction to deal with fire and machine layout needs. With the deepening of the industrial revolution, the advancement of steel smelting and processing technology promoted the application of steel structures in construction projects. The steel structure frame is a multi-layer and multi-span steel frame composed of beams and columns with steel as the main material. It is used to bear vertical and horizontal loads. The structure frame is widely used in large factories, bridges, long and wide buildings, and super high-rise buildings, and has become an important structural form of modern buildings. The existing steel structure frames have certain defects in steel quality. During the assembly process, due to factors such as design and construction, the steel structure will be deformed to a certain extent. After long-term use, the steel structure frames will have cracks due to material defects, fatigue damage, overload, impact and environmental factors, and the safety performance of the overall structure cannot be guaranteed. During the installation of the steel structure frames, there will be problems such as unqualified steel sizes and loose splicing of connecting plates, which reduces the stability and safety of the steel structure frames.
[0003] 1. Patent document CN112224642B discloses a steel structure member adjustment part installation and conveying device and method. The above patent has a simple structure, scientific and reasonable design, small size, flexible and convenient use, and is suitable for a variety of working conditions, especially for situations where it is inconvenient to use large lifting auxiliary equipment due to limited space. However, the above patent cannot realize the function of correcting the dimensional deviation that occurs during the assembly process of the steel structure frame.
[0004] 2. Patent document CN112878586B discloses a steel frame assembly in a steel structure building exterior wall hanging panel that can be assembled quickly. The above patent realizes that the steel frame assembly in the steel structure building exterior wall hanging panel that can be assembled quickly has the advantages of being able to quickly install the steel frame, which not only saves time, but also can be quickly disassembled for easy maintenance. However, the above patent cannot realize the function of simulating the installation plan before the steel structure frame is installed.
[0005] 3. Patent document CN115370110B discloses an easy-to-install assembled steel structure bracket. The above patent realizes convenient adjustment according to the construction environment. Compared with the common binding installation method, it can effectively save assembly time and improve work efficiency. However, the above patent cannot realize the function of monitoring the safety performance of the steel structure frame during installation and use.
[0006] 4. Patent document CN115234036B discloses an assembled steel structure support frame that is easy to disassemble and assemble. The above patent realizes that the support formwork can be simply and conveniently disassembled and assembled according to the construction requirements of the construction environment. When the support formwork is loaded on the support frame, it can be convenient for workers to perform high-altitude operations at a certain height. When the support formwork is detached from the support frame, it can support the wall. It is easy to use and can flexibly adjust the corresponding angles of the supporting components on the support frame. It has high flexibility. However, the above patent cannot realize the function of protecting users and the steel structure frame when problems occur during the use of the steel structure frame.
[0007] In summary, the above patent cannot realize the function of correcting the dimensional deviation that occurs during the assembly of the steel structure frame, cannot realize the function of simulating the installation plan before the installation of the steel structure frame, cannot realize the function of monitoring the safety performance of the steel structure frame during the installation and use, and cannot realize the function of protecting the user and the steel structure frame when problems occur during the use of the steel structure frame, resulting in the difficulty of installation of the steel structure frame due to dimensional deviation, inability to assemble, affecting the structural performance, component assembly deviation, weld failure, component deformation affecting assembly, connection position mismatch, abnormal phenomena that occur during the installation and use of the steel structure frame are not discovered in time, and the bearing capacity fails, the local stability is lost, and the fracture and corrosion affect the overall structure and user safety. To this end, the present application proposes a steel structure frame that is easy to assemble and replace and a method for using the steel structure frame that can correct dimensional deviations that occur during the assembly process of the steel structure frame, can simulate the installation plan before the steel structure frame is installed, can monitor the safety performance of the steel structure frame during installation and use, and can protect the user and the steel structure frame when problems arise during the use of the steel structure frame. Summary of the invention
[0008] The object of the present invention is to provide a steel structure frame which is easy to assemble and replace and a method for using the same, so as to solve the technical problems proposed in the above-mentioned background technology that the function of correcting the dimensional deviation occurring during the assembly process of the steel structure frame cannot be realized, the function of simulating the installation scheme before the steel structure frame is installed cannot be realized, the function of monitoring the safety performance of the steel structure frame during installation and use cannot be realized, and the function of protecting the user and the steel structure frame when problems occur during the use of the steel structure frame cannot be realized, resulting in the difficulty in installation of the steel structure frame due to dimensional deviation, the inability to assemble, the impact on structural performance, component assembly deviation, weld failure, component deformation affecting assembly, connection position mismatch, abnormal phenomena occurring during the installation and use of the steel structure frame not being discovered in time, and bearing capacity failure, loss of local stability, fracture and corrosion affecting the overall structure and user safety.
[0009] To achieve the above object, the present invention provides the following technical solution: a steel structure frame that is easy to assemble and replace, comprising a main body, a processor, a power supply, an auxiliary module and an analog module, wherein the auxiliary module is connected to the processor via a signal line, and the analog module is connected to the processor via wireless transmission; A processor is installed on the left side of the outer wall of the main body, a power supply is installed on the left side of the outer wall of the main body, an auxiliary module is installed in the middle of the outer wall of the main body, and an analog module is installed on the left side of the outer wall of the main body; The auxiliary module includes: a cutting component, a laser generator, a guide and a positioning component, wherein the cutting component is connected to the processor via a signal line, the laser generator is connected to the processor via a signal line, and the positioning component is connected to the processor via a signal line; A cutting assembly is installed in the middle of the outer wall of the main body, a laser generator is installed in the middle of the outer wall of the main body, a guide is installed in the middle of the outer wall of the main body, and a positioning assembly is installed in the middle of the outer wall of the main body; The cutting assembly includes: a cutter head, a fixture and a cutting motor, and the cutting motor is connected to the processor via a signal line; A cutter head is installed in the middle of the outer wall of the main body, a fixer is installed in the middle of the outer wall of the main body, and a cutting motor is installed in the middle of the outer wall of the main body.
[0010] Preferably, the processor is connected to the correction module through signal transmission, the correction module includes: a third pulley, a correction motor, a fixed screw, a connecting shell, and a counterweight block, the correction motor is connected to the third pulley through a connecting shaft, and the correction motor is connected to the processor through signal transmission; A third pulley is installed in the middle of the outer wall of the main body, a correction motor is installed in the middle of the outer wall of the main body, a fixing screw is installed in the middle of the outer wall of the main body, a connecting shell is installed in the middle of the outer wall of the main body, and a counterweight block is installed in the middle of the outer wall of the main body.
[0011] Preferably, the simulation module comprises: a moving component, a magnetic probe, a scanning unit, an analysis unit and a simulation component, the moving component is connected to the processor via wireless transmission, the scanning unit is connected to the processor via wireless transmission, the analysis unit is connected to the processor via wireless transmission, the simulation component is connected to the processor via wireless transmission, and the analysis unit is connected to the simulation component via wireless transmission; A moving component is installed on the left side of the outer wall of the main body, a magnetic probe is installed on the left side of the outer wall of the main body, a scanning unit is installed on the left side of the outer wall of the main body, an analysis unit is installed on the left side of the outer wall of the main body, and a simulation component is installed on the left side of the outer wall of the main body; A digital simulation pre-assembly system is provided inside the simulation component.
[0012] Preferably, the processor is connected to the monitoring module via signal transmission, and the monitoring module includes: a sound sensor, a temperature sensor and a stress sensor, the sound sensor is connected to the processor via signal transmission, the temperature sensor is connected to the processor via signal transmission, and the stress sensor is connected to the processor via signal transmission; A sound sensor is installed on the left side of the outer wall of the main body, a temperature sensor is installed on the left side of the outer wall of the main body, and a stress sensor is installed on the left side of the outer wall of the main body.
[0013] Preferably, the processor is connected to the emergency module via baseband transmission, the emergency module comprises: a connecting rope, a support rod, an infrared transmitter and a fixing component, the infrared transmitter is connected to the processor via baseband transmission, and the fixing component is connected to the processor via baseband transmission; A connecting rope is installed in the middle of the outer wall of the main body, a support rod is installed in the middle of the outer wall of the main body, an infrared transmitter is installed in the middle of the outer wall of the main body, and a fixing component is installed in the middle of the outer wall of the main body. The fixed component includes: a second pulley, a fixed motor and a positioning unit, the fixed motor is connected to the second pulley via a connecting shaft, the fixed motor is connected to the processor via baseband transmission, and the positioning unit is connected to the processor via baseband transmission; A second pulley is installed in the middle of the outer wall of the main body, a fixed motor is installed in the middle of the outer wall of the main body, and a positioning unit is installed in the middle of the outer wall of the main body.
[0014] Preferably, the positioning assembly comprises: a roller, a telescopic rod, a buckle and a positioning motor, and the positioning motor is connected to the processor via a signal line; A roller is installed in the middle of the outer wall of the main body, a telescopic rod is installed in the middle of the outer wall of the main body, a buckle is installed in the middle of the outer wall of the main body, a telescopic rod is installed in the middle of the outer wall of the main body, and a positioning motor is installed in the middle of the outer wall of the main body.
[0015] Preferably, the moving assembly comprises: a moving motor, a rotating shaft, a telescopic shaft, a first pulley and a clamp, the moving motor is connected to the processor via a signal line, and the telescopic shaft is connected to the processor via a signal line; A moving motor is installed on the left side of the outer wall of the main body, a rotating shaft is installed on the left side of the outer wall of the main body, a telescopic shaft is installed on the left side of the outer wall of the main body, a first pulley is installed on the left side of the outer wall of the main body, and a clamp is installed on the left side of the outer wall of the main body.
[0016] Preferably, the telescopic shaft comprises: a screw, a worm, a worm gear, a sealing ring, a first valve and a second valve; A screw is installed on the left side of the outer wall of the main body, a worm is installed on the left side of the outer wall of the main body, a worm wheel is installed on the left side of the outer wall of the main body, a sealing ring is installed on the left side of the outer wall of the main body, a first valve is installed on the left side of the outer wall of the main body, and a second valve is installed on the left side of the outer wall of the main body.
[0017] Preferably, the method of use is: Step 1: The processor controls the scanning unit to scan the area where the steel structure frame needs to be installed and transmits the data to the processor; Step 2: Import the prepared installation plan into the simulation component to simulate the installation plan. After the simulation is correct, start the construction; Step 3: When dimensional deviation occurs during the assembly of the steel structure frame, the processor controls the auxiliary module to process the deviation location; Step 4: After the steel structure frame is installed, the processor receives the information transmitted by the monitoring module and monitors the entire steel structure frame; Step 5: When an emergency occurs, the processor controls the emergency module to process the location where the emergency occurs.
[0018] Preferably, the method of use also includes: Step 6: During the installation process, the processor receives information transmitted by the scanning unit, and the steel structure frame has dimensional deviation; Step 7: The processor controls the positioning component to move to the size deviation; Step 8: The processor controls the cutting component to cut the size deviation; Step 9: The processor controls the laser generator and the guide to heat and correct the size deviation.
[0019] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention realizes the function of correcting the dimensional deviation occurring during the assembly process of the steel structure frame by installing an auxiliary module, solves the problem of difficulty in installation, inability to assemble and influence on structural performance of the steel structure frame caused by dimensional deviation, can speed up the efficiency of steel structure frame assembly, prolong the service life of the steel structure frame, and improve the safety of the steel structure frame; 2. The present invention realizes the function of simulating the installation scheme before the installation of the steel structure frame by installing a simulation module, solves the problems of component assembly deviation, inadequate welds, component deformation affecting assembly and mismatched connection positions, can reduce the possibility of emergencies during the assembly of the steel structure frame, improve the assembly efficiency of the steel structure frame, and improve the safety of construction; 3. The present invention realizes the function of monitoring the safety performance of the steel structure frame during installation and use by installing a monitoring module, solves the problem of untimely discovery of abnormal phenomena occurring during installation and use of the steel structure frame, can avoid the use of the steel structure frame in an abnormal state, improves the safety performance of the steel structure frame during use, and improves the reliability of the steel structure frame; 4. The present invention realizes the function of protecting users and the steel structure frame when problems occur during the use of the steel structure frame by installing an emergency module, solves the problem that bearing capacity failure, loss of local stability, fracture and corrosion affect the overall structure and user safety, can avoid structural fracture, improve the reliability of the steel structure frame, improve the safety of users, and extend the service life of the steel structure frame. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a front view structural schematic diagram of the present invention; Figure 2 It is a schematic diagram of the front structure of the present invention; Figure 3 It is a schematic diagram of the auxiliary module structure of the present invention; Figure 4 It is a schematic diagram of the simulation module structure of the present invention; Figure 5 It is a schematic diagram of the structure of the monitoring module of the present invention; Figure 6 It is a schematic diagram of the structure of the emergency module of the present invention; Figure 7 It is a schematic diagram of the telescopic shaft structure of the present invention; Figure 8 It is a schematic diagram of the correction module structure of the present invention.
[0021] In the figure: 1. Main body; 2. Processor; 3. Power supply; 4. Auxiliary module; 5. Simulation module; 6. Monitoring module; 7. Emergency module; 8. Removal component; 9. Laser generator; 10. Guide; 11. Positioning component; 12. Cutting head; 13. Fixer; 14. Removal motor; 15. Moving component; 16. Magnetic probe; 17. Scanning unit; 18. Analysis unit; 19. Simulation component; 20. Sound sensor; 21. Temperature sensor; 22. Stress sensor; 23. Connecting rope; 24. Support rod; 25. Infrared transmitter ejector; 26, fixing assembly; 27, second pulley; 28, fixing motor; 29, positioning unit; 30, roller; 31, telescopic rod; 32, buckle; 33, positioning motor; 34, moving motor; 35, rotating shaft; 36, telescopic shaft; 37, first pulley; 38, clamp; 39, screw; 40, worm; 41, worm wheel; 42, sealing ring; 43, first valve; 44, second valve; 45, correction module; 46, third pulley; 47, correction motor; 48, fixing screw; 49, connecting shell; 50, counterweight. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0023] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0025] Example 1 See also Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 7 , a steel structure frame that is easy to assemble and replace, including a main body 1, a processor 2, a power supply 3, an auxiliary module 4 and a simulation module 5, wherein the auxiliary module 4 is connected to the processor 2 through a signal line, and the simulation module 5 is connected to the processor 2 through wireless transmission; A processor 2 is installed on the left side of the outer wall of the main body 1, a power supply 3 is installed on the left side of the outer wall of the main body 1, an auxiliary module 4 is installed in the middle of the outer wall of the main body 1, and an analog module 5 is installed on the left side of the outer wall of the main body 1; The auxiliary module 4 includes: a cutting component 8, a laser generator 9, a guide 10 and a positioning component 11, the cutting component 8 is connected to the processor 2 through a signal line, the laser generator 9 is connected to the processor 2 through a signal line, and the positioning component 11 is connected to the processor 2 through a signal line; A cutting assembly 8 is installed in the middle of the outer wall of the main body 1, a laser generator 9 is installed in the middle of the outer wall of the main body 1, a guide 10 is installed in the middle of the outer wall of the main body 1, and a positioning assembly 11 is installed in the middle of the outer wall of the main body 1; The cutting assembly 8 includes: a cutter head 12, a fixture 13 and a cutting motor 14, and the cutting motor 14 is connected to the processor 2 via a signal line; A cutter head 12 is installed in the middle of the outer wall of the main body 1, a fixer 13 is installed in the middle of the outer wall of the main body 1, and a cutting motor 14 is installed in the middle of the outer wall of the main body 1; The positioning assembly 11 includes: a roller 30, a telescopic rod 31, a buckle 32 and a positioning motor 33, and the positioning motor 33 is connected to the processor 2 through a signal line; A roller 30 is installed in the middle of the outer wall of the main body 1, a telescopic rod 31 is installed in the middle of the outer wall of the main body 1, a buckle 32 is installed in the middle of the outer wall of the main body 1, a telescopic rod 31 is installed in the middle of the outer wall of the main body 1, and a positioning motor 33 is installed in the middle of the outer wall of the main body 1; The simulation module 5 includes: a moving component 15, a magnetic probe 16, a scanning unit 17, an analysis unit 18 and a simulation component 19, the moving component 15 is connected to the processor 2 via wireless transmission, the scanning unit 17 is connected to the processor 2 via wireless transmission, the analysis unit 18 is connected to the processor 2 via wireless transmission, the simulation component 19 is connected to the processor 2 via wireless transmission, and the analysis unit 18 is connected to the simulation component 19 via wireless transmission; A moving component 15 is installed on the left side of the outer wall of the main body 1, a magnetic probe 16 is installed on the left side of the outer wall of the main body 1, a scanning unit 17 is installed on the left side of the outer wall of the main body 1, an analysis unit 18 is installed on the left side of the outer wall of the main body 1, and a simulation component 19 is installed on the left side of the outer wall of the main body 1; The simulation component 19 is provided with a digital simulation pre-assembly system; Further, after the scanning unit 17 and the simulation component 19 simulate the installation plan, the steel structure frame is assembled, and the scanning unit 17 collects information about the steel structure frame and transmits the information to the processor 2. The processor 2 receives that a size deviation occurs in a part of the steel structure frame, and the processor 2 controls the positioning component 11 to move to the size deviation. The processor 2 controls the cutting component 8 to cut the length size deviation. The processor 2 controls the laser generator 9 and the guide 10 to heat and correct the geometric size deviation, thereby realizing the function of correcting the size deviation occurring during the assembly of the steel structure frame, solving the problems of the steel structure frame being difficult to install, unable to assemble, and affecting the structural performance due to the size deviation, and being able to speed up the assembly efficiency of the steel structure frame, extend the service life of the steel structure frame, and improve the safety of the steel structure frame.
[0026] Example 2 See also Figure 1 , Figure 2 and Figure 4 , a steel structure frame that is easy to assemble and replace, the simulation module 5 includes: a moving component 15, a magnetic probe 16, a scanning unit 17, an analysis unit 18 and a simulation component 19, the moving component 15 is connected to the processor 2 through wireless transmission, the scanning unit 17 is connected to the processor 2 through wireless transmission, the analysis unit 18 is connected to the processor 2 through wireless transmission, the simulation component 19 is connected to the processor 2 through wireless transmission, and the analysis unit 18 is connected to the simulation component 19 through wireless transmission; A moving component 15 is installed on the left side of the outer wall of the main body 1, a magnetic probe 16 is installed on the left side of the outer wall of the main body 1, a scanning unit 17 is installed on the left side of the outer wall of the main body 1, an analysis unit 18 is installed on the left side of the outer wall of the main body 1, and a simulation component 19 is installed on the left side of the outer wall of the main body 1; The simulation component 19 is provided with a digital simulation pre-assembly system; The moving assembly 15 includes: a moving motor 34, a rotating shaft 35, a telescopic shaft 36, a first pulley 37 and a clamp 38, the moving motor 34 is connected to the processor 2 through a signal line, and the telescopic shaft 36 is connected to the processor 2 through a signal line; A moving motor 34 is installed on the left side of the outer wall of the main body 1, a rotating shaft 35 is installed on the left side of the outer wall of the main body 1, a telescopic shaft 36 is installed on the left side of the outer wall of the main body 1, a first pulley 37 is installed on the left side of the outer wall of the main body 1, and a clamp 38 is installed on the left side of the outer wall of the main body 1; The telescopic shaft 36 includes: a screw 39, a worm 40, a worm wheel 41, a sealing ring 42, a first valve 43 and a second valve 44; A screw 39 is installed on the left side of the outer wall of the main body 1, a worm 40 is installed on the left side of the outer wall of the main body 1, a worm wheel 41 is installed on the left side of the outer wall of the main body 1, a sealing ring 42 is installed on the left side of the outer wall of the main body 1, a first valve 43 is installed on the left side of the outer wall of the main body 1, and a second valve 44 is installed on the left side of the outer wall of the main body 1; Furthermore, the simulation module 5 drives the magnetic probe 16 and the scanning unit 17 to scan the area where the steel structure frame needs to be installed through the mobile component 15. After the analysis unit 18 analyzes the scan data, the information is transmitted to the simulation component 19. The processor 2 imports the set installation plan into the simulation component 19. The simulation component 19 simulates the installation plan of the steel structure frame in combination with the information transmitted by the analysis unit 18, changes the temperature and stress in the environment where the steel structure frame is located, and simulates the stability and durability of the steel structure frame, thereby realizing the function of simulating the installation plan before the steel structure frame is installed, solving the problems of component assembly deviation, inadequate welds, component deformation affecting assembly, and mismatched connection positions, reducing the possibility of emergencies during the assembly of the steel structure frame, improving the assembly efficiency of the steel structure frame, and improving the safety of construction.
[0027] Example 3 See also Figure 1 , Figure 2 and Figure 5 , a steel structure frame that is easy to assemble and replace, the processor 2 is connected to the monitoring module 6 through signal transmission, the monitoring module 6 includes: a sound sensor 20, a temperature sensor 21 and a stress sensor 22, the sound sensor 20 is connected to the processor 2 through signal transmission, the temperature sensor 21 is connected to the processor 2 through signal transmission, and the stress sensor 22 is connected to the processor 2 through signal transmission; A sound sensor 20 is installed on the left side of the outer wall of the main body 1, a temperature sensor 21 is installed on the left side of the outer wall of the main body 1, and a stress sensor 22 is installed on the left side of the outer wall of the main body 1; Furthermore, the sound sensor 20 is internally provided with a condenser electret microphone and an A / D converter, and is realized based on the condenser electret microphone converting the sound wave signal into an electrical signal. The sound wave causes the electret film in the microphone to vibrate, resulting in a change in the internal capacitance of the condenser electret microphone, generating a corresponding small voltage, which is converted into a 0-5V voltage. After being processed by the A / D converter, the information is transmitted to the processor 2. The temperature sensor 21 is internally provided with an optical system, a photodetector, a signal amplifier and a processing unit. Based on the blackbody radiation law and Planck's law, the infrared radiation is received and focused by the optical system, and the photodetector converts the received infrared radiation into an electrical signal. After the electrical signal is amplified, filtered and converted by the signal amplifier and the processing unit, the signal is transmitted to the processor 2. The information is transmitted to the processor 2. The stress sensor 22 is internally provided with a sensitive grid, a substrate, lead wires and a measuring circuit. Based on the resistance strain effect, when a mechanical component is subjected to an external force, it will cause strain in the component, causing the strain gauge attached to the component to deform accordingly. The resistance value of the strain gauge will change with the change of its geometric dimensions, causing its own resistance value to change. The change in resistance value is converted into a voltage or current signal through the measuring circuit, and the information is transmitted to the processor 2, thereby realizing the function of monitoring the safety performance of the steel structure frame during installation and use, solving the problem of untimely discovery of abnormal phenomena occurring during the installation and use of the steel structure frame, and being able to avoid the use of the steel structure frame in an abnormal state, thereby improving the safety performance of the steel structure frame during use, and improving the reliability of the steel structure frame.
[0028] Example 4 See also Figure 1 , Figure 2 , Figure 4 and Figure 6, a steel structure frame that is easy to assemble and replace, the simulation module 5 includes: a moving component 15, a magnetic probe 16, a scanning unit 17, an analysis unit 18 and a simulation component 19, the moving component 15 is connected to the processor 2 through wireless transmission, the scanning unit 17 is connected to the processor 2 through wireless transmission, the analysis unit 18 is connected to the processor 2 through wireless transmission, the simulation component 19 is connected to the processor 2 through wireless transmission, and the analysis unit 18 is connected to the simulation component 19 through wireless transmission; A moving component 15 is installed on the left side of the outer wall of the main body 1, a magnetic probe 16 is installed on the left side of the outer wall of the main body 1, a scanning unit 17 is installed on the left side of the outer wall of the main body 1, an analysis unit 18 is installed on the left side of the outer wall of the main body 1, and a simulation component 19 is installed on the left side of the outer wall of the main body 1; The simulation component 19 is provided with a digital simulation pre-assembly system; The processor 2 is connected to the monitoring module 6 via signal transmission, and the monitoring module 6 includes: a sound sensor 20, a temperature sensor 21 and a stress sensor 22, the sound sensor 20 is connected to the processor 2 via signal transmission, the temperature sensor 21 is connected to the processor 2 via signal transmission, and the stress sensor 22 is connected to the processor 2 via signal transmission; A sound sensor 20 is installed on the left side of the outer wall of the main body 1, a temperature sensor 21 is installed on the left side of the outer wall of the main body 1, and a stress sensor 22 is installed on the left side of the outer wall of the main body 1; The processor 2 is connected to the emergency module 7 via baseband transmission. The emergency module 7 includes: a connecting rope 23, a support rod 24, an infrared transmitter 25 and a fixing component 26. The infrared transmitter 25 is connected to the processor 2 via baseband transmission, and the fixing component 26 is connected to the processor 2 via baseband transmission. A connecting rope 23 is installed in the middle of the outer wall of the main body 1, a supporting rod 24 is installed in the middle of the outer wall of the main body 1, an infrared transmitter 25 is installed in the middle of the outer wall of the main body 1, and a fixing component 26 is installed in the middle of the outer wall of the main body 1 The fixing assembly 26 includes: a second pulley 27, a fixing motor 28 and a positioning unit 29, the fixing motor 28 is connected to the second pulley 27 via a connecting shaft, the fixing motor 28 is connected to the processor 2 via baseband transmission, and the positioning unit 29 is connected to the processor 2 via baseband transmission; A second pulley 27 is installed in the middle of the outer wall of the main body 1, a fixed motor 28 is installed in the middle of the outer wall of the main body 1, and a positioning unit is installed in the middle of the outer wall of the main body 1; Further, after the processor 2 receives the information transmitted by the sound sensor 20, the temperature sensor 21 and the stress sensor 22, it compares the information with the preset values and determines that there is a problem with the steel structure frame. The processor 2 controls the scanning unit 17 to scan the steel structure frame and transmits the information to the processor 2. After comparison, it is confirmed that an abnormal area appears. The processor 2 controls the infrared transmitter 25 to mark the abnormal area. The processor 2 sends a signal to the positioning unit 29. After the fixing component 26 receives the signal, the fixing motor 28 drives the second pulley 27 to move. After reaching the specified position, the abnormal area is supported by the support rod 24, and the connecting rope 23 connects the abnormal area with the intact area to fix the abnormal area of the steel structure frame, thereby realizing the function of protecting the user and the steel structure frame when problems occur during the use of the steel structure frame, solving the problem that the failure of bearing capacity, loss of local stability, fracture and corrosion affect the overall structure and user safety, avoiding structural fracture, improving the reliability of the steel structure frame, improving the safety of users, and extending the service life of the steel structure frame.
[0029] Example 5 See also Figure 1 , Figure 2 , Figure 4 and Figure 5 , a steel structure frame that is easy to assemble and replace, the simulation module 5 includes: a moving component 15, a magnetic probe 16, a scanning unit 17, an analysis unit 18 and a simulation component 19, the moving component 15 is connected to the processor 2 through wireless transmission, the scanning unit 17 is connected to the processor 2 through wireless transmission, the analysis unit 18 is connected to the processor 2 through wireless transmission, the simulation component 19 is connected to the processor 2 through wireless transmission, and the analysis unit 18 is connected to the simulation component 19 through wireless transmission; A moving component 15 is installed on the left side of the outer wall of the main body 1, a magnetic probe 16 is installed on the left side of the outer wall of the main body 1, a scanning unit 17 is installed on the left side of the outer wall of the main body 1, an analysis unit 18 is installed on the left side of the outer wall of the main body 1, and a simulation component 19 is installed on the left side of the outer wall of the main body 1; The simulation component 19 is provided with a digital simulation pre-assembly system; The moving assembly 15 includes: a moving motor 34, a rotating shaft 35, a telescopic shaft 36, a first pulley 37 and a clamp 38, the moving motor 34 is connected to the processor 2 through a signal line, and the telescopic shaft 36 is connected to the processor 2 through a signal line; A moving motor 34 is installed on the left side of the outer wall of the main body 1, a rotating shaft 35 is installed on the left side of the outer wall of the main body 1, a telescopic shaft 36 is installed on the left side of the outer wall of the main body 1, a first pulley 37 is installed on the left side of the outer wall of the main body 1, and a clamp 38 is installed on the left side of the outer wall of the main body 1; The telescopic shaft 36 includes: a screw 39, a worm 40, a worm wheel 41, a sealing ring 42, a first valve 43 and a second valve 44; A screw 39 is installed on the left side of the outer wall of the main body 1, a worm 40 is installed on the left side of the outer wall of the main body 1, a worm wheel 41 is installed on the left side of the outer wall of the main body 1, a sealing ring 42 is installed on the left side of the outer wall of the main body 1, a first valve 43 is installed on the left side of the outer wall of the main body 1, and a second valve 44 is installed on the left side of the outer wall of the main body 1; The processor 2 is connected to the monitoring module 6 via signal transmission, and the monitoring module 6 includes: a sound sensor 20, a temperature sensor 21 and a stress sensor 22, the sound sensor 20 is connected to the processor 2 via signal transmission, the temperature sensor 21 is connected to the processor 2 via signal transmission, and the stress sensor 22 is connected to the processor 2 via signal transmission; A sound sensor 20 is installed on the left side of the outer wall of the main body 1, a temperature sensor 21 is installed on the left side of the outer wall of the main body 1, and a stress sensor 22 is installed on the left side of the outer wall of the main body 1; Furthermore, before the steel structure frame is installed, the processor 2 controls the moving component 15 to drive the magnetic probe 16 and the scanning unit 17 to collect information on the area where the steel structure frame is installed. After the steel structure frame is installed, the processor 2 controls the moving component 15 to drive the scanning unit 17 to collect information on the steel structure frame. The sound sensor 20, the temperature sensor 21 and the stress sensor 22 collect information on the installed steel structure frame and transmit the data to the processor 2. When an abnormal condition occurs, the processor 2 can quickly locate the fault area based on the information transmitted by the scanning unit 17 and the monitoring module 6, and realizes the function of collecting various data after the steel structure frame is installed, which solves the problem of not being able to accurately locate the abnormal area when an abnormal condition occurs, and can speed up the processing of abnormal conditions of the steel structure frame, thereby improving the safety of the steel structure frame, reducing the time for checking abnormal areas, and improving the efficiency of maintenance work.
[0030] Example 6 See also Figure 1 , Figure 2 , Figure 4 , Figure 5 and Figure 8 , a steel structure frame that is easy to assemble and replace, the processor 2 is connected to the correction module 45 through signal transmission, the correction module 45 includes: a third pulley 46, a correction motor 47, a fixing screw 48, a connecting shell 49, and a counterweight 50, the correction motor 47 is connected to the third pulley 46 through a connecting shaft, and the correction motor 47 is connected to the processor 2 through signal transmission; A third pulley 46 is installed in the middle of the outer wall of the main body 1, a correction motor 47 is installed in the middle of the outer wall of the main body 1, a fixing screw 48 is installed in the middle of the outer wall of the main body 1, a connecting shell 49 is installed in the middle of the outer wall of the main body 1, and a counterweight block 50 is installed in the middle of the outer wall of the main body 1; The simulation module 5 includes: a moving component 15, a magnetic probe 16, a scanning unit 17, an analysis unit 18 and a simulation component 19, the moving component 15 is connected to the processor 2 via wireless transmission, the scanning unit 17 is connected to the processor 2 via wireless transmission, the analysis unit 18 is connected to the processor 2 via wireless transmission, the simulation component 19 is connected to the processor 2 via wireless transmission, and the analysis unit 18 is connected to the simulation component 19 via wireless transmission; A moving component 15 is installed on the left side of the outer wall of the main body 1, a magnetic probe 16 is installed on the left side of the outer wall of the main body 1, a scanning unit 17 is installed on the left side of the outer wall of the main body 1, an analysis unit 18 is installed on the left side of the outer wall of the main body 1, and a simulation component 19 is installed on the left side of the outer wall of the main body 1; The simulation component 19 is provided with a digital simulation pre-assembly system; The moving assembly 15 includes: a moving motor 34, a rotating shaft 35, a telescopic shaft 36, a first pulley 37 and a clamp 38, the moving motor 34 is connected to the processor 2 through a signal line, and the telescopic shaft 36 is connected to the processor 2 through a signal line; A moving motor 34 is installed on the left side of the outer wall of the main body 1, a rotating shaft 35 is installed on the left side of the outer wall of the main body 1, a telescopic shaft 36 is installed on the left side of the outer wall of the main body 1, a first pulley 37 is installed on the left side of the outer wall of the main body 1, and a clamp 38 is installed on the left side of the outer wall of the main body 1; The telescopic shaft 36 includes: a screw 39, a worm 40, a worm wheel 41, a sealing ring 42, a first valve 43 and a second valve 44; A screw 39 is installed on the left side of the outer wall of the main body 1, a worm 40 is installed on the left side of the outer wall of the main body 1, a worm wheel 41 is installed on the left side of the outer wall of the main body 1, a sealing ring 42 is installed on the left side of the outer wall of the main body 1, a first valve 43 is installed on the left side of the outer wall of the main body 1, and a second valve 44 is installed on the left side of the outer wall of the main body 1; The processor 2 is connected to the monitoring module 6 via signal transmission, and the monitoring module 6 includes: a sound sensor 20, a temperature sensor 21 and a stress sensor 22, the sound sensor 20 is connected to the processor 2 via signal transmission, the temperature sensor 21 is connected to the processor 2 via signal transmission, and the stress sensor 22 is connected to the processor 2 via signal transmission; A sound sensor 20 is installed on the left side of the outer wall of the main body 1, a temperature sensor 21 is installed on the left side of the outer wall of the main body 1, and a stress sensor 22 is installed on the left side of the outer wall of the main body 1; Further, after the processor 2 receives the information transmitted by the scanning unit 17 and the monitoring module 6, the processor 2 controls the correction motor 47 to drive the correction module 45 to move toward the geometric dimension deviation. After arriving, the processor 2 controls the fixing screw 48 to fix the connecting shell 49 at the geometric dimension deviation. The processor 2 controls the number of counterweight blocks 50 according to the collected information to correct the geometric dimension deviation, thereby realizing the function of correcting the dimensional deviation of the steel structure frame, solving the potential safety hazard caused by the dimensional deviation of the steel structure frame, extending the service life of the steel structure frame, improving the economic benefits of the steel structure frame, and reducing the cost of manual maintenance.
[0031] Working principle: the simulation module 5 drives the magnetic probe 16 and the scanning unit 17 to scan the area where the steel structure frame needs to be installed through the moving component 15. After the analysis unit 18 analyzes the scan data, the information is transmitted to the simulation component 19. The processor 2 imports the set installation plan into the simulation component 19. The simulation component 19 simulates the installation plan of the steel structure frame in combination with the information transmitted by the analysis unit 18, changes the temperature and stress in the environment where the steel structure frame is located, and simulates the stability and durability of the steel structure frame. After the scanning unit 17 and the simulation component 19 simulate the installation plan, the steel structure frame begins to be assembled. The scanning unit 17 collects information about the steel structure frame and transmits the information to the processor 2. The processor 2 receives that a size deviation occurs in a part of the steel structure frame. The processor 2 controls the positioning component 11 to move to the size deviation. The processor 2 controls the cutting component 8 to cut the length size deviation. The processor 2 controls the laser generator 9 and the guide 10 to heat and correct the geometric size deviation. After the installation is completed, the sound sensor 20 causes the electret film in the microphone to vibrate through sound waves, causing the internal capacitance of the capacitive electret microphone to change, generating a corresponding small voltage, which is converted into a 0-5V voltage. After being processed by an A / D converter, the information is transmitted to the processor 2. The temperature sensor 21 receives and focuses infrared radiation through an optical system, and the photodetector converts the received infrared radiation into an electrical signal. After the signal amplifier and processing unit amplify, filter and convert the electrical signal, the information is transmitted to the processor 2. The resistance value of the stress sensor 22 changes with the change of its geometric size through the strain gauge, causing its own resistance value to change. The change in resistance value is converted into a voltage or current signal through a measuring circuit, and the information is transmitted to the processor 2; After the processor 2 receives the information transmitted by the sound sensor 20, the temperature sensor 21 and the stress sensor 22, it compares it with the preset values and determines that there is a problem with the steel structure frame. The processor 2 controls the scanning unit 17 to scan the steel structure frame and transmits the information to the processor 2. After comparison, it is confirmed that an abnormal area has appeared. The processor 2 controls the infrared transmitter 25 to mark the abnormal area. The processor 2 sends a signal to the positioning unit 29. After the fixing component 26 receives the signal, the fixing motor 28 drives the second pulley 27 to move. After reaching the specified position, the abnormal area is supported by the support rod 24, and the connecting rope 23 connects the abnormal area with the intact area to fix the abnormal area of the steel structure frame.
[0032] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A steel structure frame that is easy to assemble and replace, characterized in that: The device comprises a main body (1), a processor (2), a power supply (3), an auxiliary module (4) and a simulation module (5), wherein the auxiliary module (4) is connected to the processor (2) via a signal line, and the simulation module (5) is connected to the processor (2) via wireless transmission; A processor (2) is installed on the left side of the outer wall of the main body (1), a power supply (3) is installed on the left side of the outer wall of the main body (1), an auxiliary module (4) is installed in the middle of the outer wall of the main body (1), and an analog module (5) is installed on the left side of the outer wall of the main body (1); The auxiliary module (4) comprises: a cutting component (8), a laser generator (9), a guide (10) and a positioning component (11); the cutting component (8) is connected to the processor (2) via a signal line, the laser generator (9) is connected to the processor (2) via a signal line, and the positioning component (11) is connected to the processor (2) via a signal line; A cutting assembly (8) is installed in the middle of the outer wall of the main body (1), a laser generator (9) is installed in the middle of the outer wall of the main body (1), a guide (10) is installed in the middle of the outer wall of the main body (1), and a positioning assembly (11) is installed in the middle of the outer wall of the main body (1); The cutting assembly (8) comprises: a cutter head (12), a fixer (13) and a cutting motor (14); the cutting motor (14) is connected to the processor (2) via a signal line; A cutter head (12) is installed in the middle of the outer wall of the main body (1), a fixer (13) is installed in the middle of the outer wall of the main body (1), and a cutting motor (14) is installed in the middle of the outer wall of the main body (1).
2. The steel structure frame that is easy to assemble and replace according to claim 1 is characterized in that: The processor (2) is connected to the correction module (45) through signal transmission, the correction module (45) comprises: a third pulley (46), a correction motor (47), a fixing screw (48), a connecting shell (49), and a counterweight (50), the correction motor (47) is connected to the third pulley (46) through a connecting shaft, and the correction motor (47) is connected to the processor (2) through signal transmission; A third pulley (46) is installed in the middle of the outer wall of the main body (1), a correction motor (47) is installed in the middle of the outer wall of the main body (1), a fixing screw (48) is installed in the middle of the outer wall of the main body (1), a connecting shell (49) is installed in the middle of the outer wall of the main body (1), and a counterweight block (50) is installed in the middle of the outer wall of the main body (1).
3. The steel structure frame that is easy to assemble and replace according to claim 1 is characterized in that: The simulation module (5) comprises: a moving component (15), a magnetic probe (16), a scanning unit (17), an analysis unit (18) and a simulation component (19); the moving component (15) is connected to the processor (2) via wireless transmission, the scanning unit (17) is connected to the processor (2) via wireless transmission, the analysis unit (18) is connected to the processor (2) via wireless transmission, the simulation component (19) is connected to the processor (2) via wireless transmission, and the analysis unit (18) is connected to the simulation component (19) via wireless transmission; A moving component (15) is installed on the left side of the outer wall of the main body (1), a magnetic probe (16) is installed on the left side of the outer wall of the main body (1), a scanning unit (17) is installed on the left side of the outer wall of the main body (1), an analysis unit (18) is installed on the left side of the outer wall of the main body (1), and a simulation component (19) is installed on the left side of the outer wall of the main body (1); A digital simulation pre-assembly system is arranged inside the simulation component (19).
4. The steel structure frame that is easy to assemble and replace according to claim 1 is characterized in that: The processor (2) is connected to the monitoring module (6) via signal transmission, the monitoring module (6) comprises: a sound sensor (20), a temperature sensor (21) and a stress sensor (22), the sound sensor (20) is connected to the processor (2) via signal transmission, the temperature sensor (21) is connected to the processor (2) via signal transmission, and the stress sensor (22) is connected to the processor (2) via signal transmission; A sound sensor (20) is installed on the left side of the outer wall of the main body (1), a temperature sensor (21) is installed on the left side of the outer wall of the main body (1), and a stress sensor (22) is installed on the left side of the outer wall of the main body (1).
5. The steel structure frame that is easy to assemble and replace according to claim 1 is characterized in that: The processor (2) is connected to the emergency module (7) via baseband transmission. The emergency module (7) comprises: a connecting rope (23), a support rod (24), an infrared transmitter (25) and a fixing component (26). The infrared transmitter (25) is connected to the processor (2) via baseband transmission. The fixing component (26) is connected to the processor (2) via baseband transmission. A connecting rope (23) is installed in the middle of the outer wall of the main body (1), a supporting rod (24) is installed in the middle of the outer wall of the main body (1), an infrared emitter (25) is installed in the middle of the outer wall of the main body (1), and a fixing component (26) is installed in the middle of the outer wall of the main body (1) The fixed component (26) comprises: a second pulley (27), a fixed motor (28) and a positioning unit (29), the fixed motor (28) is connected to the second pulley (27) via a connecting shaft, the fixed motor (28) is connected to the processor (2) via baseband transmission, and the positioning unit (29) is connected to the processor (2) via baseband transmission; A second pulley (27) is installed in the middle of the outer wall of the main body (1), a fixed motor (28) is installed in the middle of the outer wall of the main body (1), and a positioning unit (29) is installed in the middle of the outer wall of the main body (1).
6. The steel structure frame that is easy to assemble and replace according to claim 1 is characterized in that The positioning assembly (11) comprises: a roller (30), a telescopic rod (31), a buckle (32) and a positioning motor (33), wherein the positioning motor (33) is connected to the processor (2) via a signal line; A roller (30) is installed in the middle of the outer wall of the main body (1), a telescopic rod (31) is installed in the middle of the outer wall of the main body (1), a buckle (32) is installed in the middle of the outer wall of the main body (1), a telescopic rod (31) is installed in the middle of the outer wall of the main body (1), and a positioning motor (33) is installed in the middle of the outer wall of the main body (1).
7. The steel structure frame that is easy to assemble and replace according to claim 3 is characterized in that: The moving assembly (15) comprises: a moving motor (34), a rotating shaft (35), a telescopic shaft (36), a first pulley (37) and a clamp (38); the moving motor (34) is connected to the processor (2) via a signal line, and the telescopic shaft (36) is connected to the processor (2) via a signal line; A moving motor (34) is installed on the left side of the outer wall of the main body (1), a rotating shaft (35) is installed on the left side of the outer wall of the main body (1), a telescopic shaft (36) is installed on the left side of the outer wall of the main body (1), a first pulley (37) is installed on the left side of the outer wall of the main body (1), and a clamp (38) is installed on the left side of the outer wall of the main body (1).
8. The steel structure frame that is easy to assemble and replace according to claim 7, characterized in that: The telescopic shaft (36) comprises: a screw (39), a worm (40), a worm wheel (41), a sealing ring (42), a first valve (43) and a second valve (44); A screw (39) is mounted on the left side of the outer wall of the main body (1), a worm (40) is mounted on the left side of the outer wall of the main body (1), a worm wheel (41) is mounted on the left side of the outer wall of the main body (1), a sealing ring (42) is mounted on the left side of the outer wall of the main body (1), a first valve (43) is mounted on the left side of the outer wall of the main body (1), and a second valve (44) is mounted on the left side of the outer wall of the main body (1).
9. A method for using a steel structure frame that is easy to assemble and replace, applicable to the steel structure frame that is easy to assemble and replace according to any one of claims 1 to 8, characterized in that: The method of use is: Step 1: The processor (2) controls the scanning unit (17) to scan the area where the steel structure frame needs to be installed, and transmits the data to the processor (2); Step 2: Import the prepared installation plan into the simulation component (19) to simulate the installation plan. After the simulation is correct, start the construction; Step 3: When a size deviation occurs during the assembly of the steel structure frame, the processor (2) controls the auxiliary module (4) to process the deviation location; Step 4: After the steel structure frame is installed, the processor (2) receives the information transmitted by the monitoring module (6) and monitors the entire steel structure frame; Step 5: When an emergency occurs, the processor (2) controls the emergency module (7) to process the location where the emergency occurs.
10. The method for using the steel structure frame that is easy to assemble and replace according to claim 9, characterized in that: The usage also includes: Step 6: During the installation process, the processor (2) receives information transmitted by the scanning unit (17), and the steel structure frame has a dimensional deviation; Step 7: The processor (2) controls the positioning component (11) to move to the size deviation position; Step 8: the processor (2) controls the cutting component (8) to cut the size deviation portion; Step 9: The processor (2) controls the laser generator (9) and the guide (10) to heat and correct the dimensional deviation.
Citation Information
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