Head warping and buckling control device and process for rolling stainless steel composite plate

By using a comprehensive device of centering conveying, cleaning guide, straightening and testing mechanisms during the rolling process of stainless steel composite plates, the problem of buckle head caused by uneven temperature distribution and deformation of the plate in the direction of the rolling line is solved, and efficient, uniform rolling of the plates and stable operation of the equipment are achieved.

CN119500786APending Publication Date: 2025-02-25山东盛阳金属科技股份有限公司
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Patent Information

Application Number
CN202411670041.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-02-25

AI Technical Summary

Technical Problem

During the rolling process of stainless steel composite plates, due to the uneven temperature distribution and deformation of the plate in the direction of the rolling line, the buckle head phenomenon may be caused, which may cause problems such as rolling rolls and stuck equipment.

Method used

A buckle head control device including a centering conveying mechanism, a cleaning guide mechanism, a straightening mechanism and a detection mechanism are adopted. The device keeps the temperature of the plate stable through the insulation cabin and the insulation cover. The cleaning guide mechanism cleans the oxide scale and impurities on the surface of the plate. The straightening mechanism ensures the centering contact and rotation speed of the upper and lower straightening rollers through the gears and rack mechanisms. The detection mechanism detects the flatness of the plate through the CCD camera and makes necessary straightening adjustments.

Benefits of technology

It effectively avoids the buckle phenomenon caused by temperature difference changes and uneven stress, improves the flatness and rolling quality of the plate, and reduces equipment lags and accidents.

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Abstract

The invention discloses a head warping and buckling control device and process for stainless steel composite plate rolling. A centering conveying mechanism enables plates to be centered and positioned while conveying the plates, and a heat preservation cover enables the plates to be prevented from warping and buckling due to large temperature difference changes in the conveying process; the cleaning guide mechanism effectively cleans oxide skin and other impurities on the surface of the plate, and through two sets of guide roller positioning frames with arc-shaped front ends, it is guaranteed that the stainless steel composite plate is centered and clamped through guide rollers no matter the head is warped or buckled, and the situation that the mechanism is blocked due to the fact that the head of the plate is warped or buckled is avoided; the straightening mechanism ensures that upper and lower straightening rollers are in contact with the surface of a plate at the same time through a centering mechanism formed by two groups of racks and gears, head warping and head buckling caused by non-uniform stress of the front end when the plate is gripped in are avoided, and head warping and head buckling caused by inconsistent rotating speeds of the upper and lower straightening rollers are avoided through matching of the gears and the rotating speeds of the upper and lower straightening rollers. And finally, whether the straightening effect is qualified or not is detected through the detection mechanism.
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Description

Technical Field

[0001] The invention belongs to the technical field of stainless steel composite plate rolling, and in particular relates to a buckle head control device and process for rolling stainless steel composite plates. Background Art

[0002] In the rolling production process of stainless steel composite plates, due to the uneven temperature distribution and uneven deformation in the thickness direction of the plate, studies have shown that different roller diameters, rotation speeds, surface conditions, and unequal upper and lower surface temperatures of the rolled piece can all lead to asymmetric rolling. Under asymmetric rolling conditions, when the workpiece bites, the rolling line height is too high or too low, causing uneven force on the front end, and the head of the workpiece will bend up and down. The upward bending is called "warp head" and the downward bending is called "buckle head"; when the warp head is too large, the workpiece is easy to hit the roller body, and in severe cases, a "roller entanglement" accident may occur; when the buckle head is too large, the workpiece hits the conveyor roller, and in severe cases, the equipment may even be stuck; according to the above situation, the temperature of the plate should be maintained as much as possible during the plate transportation process to avoid large changes in temperature difference, and the surface of the plate should be cleaned in advance to prevent impurities such as oxide scale from affecting subsequent processes. By setting a guide roller positioning frame with an arc-shaped front end, the plate that has already produced warp and buckle heads can be prevented from hitting the conveyor roller. During the straightening process, the roller speed of the upper and lower straightening rollers is controlled, and the upper and lower straightening rollers are guaranteed to contact the plate surface at the same time to avoid the warp head phenomenon caused by asymmetric rolling. Then, a detection mechanism is set to detect whether the flatness of the plate meets the standard to complete the straightening work.

[0003] After searching, the prior art authorization publication number is CN 118106353 A, which is a stainless steel production rolling mill, including a hollow plate, the four corners of the bottom of the hollow plate are fixedly connected to support columns, the right side of the outer wall of the hollow plate is fixedly connected to a first support plate, and also includes an adjustment mechanism, the ends of the two lifting blocks close to each other are sleeved and rotatably connected to a lifting rod, when working, the first motor rotates, the first motor drives the first rotating rod to rotate, the first rotating rod drives the first belt and the second rotating rod to rotate, and the second rotating rod drives the first bevel gear to rotate. The first bevel gear drives the second bevel gear and the threaded rod to rotate, the threaded rod drives the lifting block to move on the inner wall of the square hole, the lifting block drives the lifting rod and the steel plate to lift, and the lifting rod is driven by the forward and reverse rotation of the first motor to adjust up and down, which can be adjusted according to the thickness of the steel plate; when the rolling mill is working, the lifting rod is driven by the forward and reverse rotation of the first motor to adjust up and down. When the workpiece is bitten, it cannot be guaranteed that the upper and lower rollers are subjected to force on the workpiece at the same time. The rolling line height is too high or too low, which makes the front end unevenly stressed, resulting in asymmetric rolling and causing the workpiece to have a buckled head.

[0004] After searching, a steel plate straightening machine with the prior art authorization publication number CN 118635307 A is found, which includes a base, and the outer walls on both sides of the base are provided with slide grooves, the slide grooves are connected with the inner cavity of the base, the inner cavity of the base is provided with straightening rollers, and also includes an adjustment mechanism and a displacement mechanism. By setting an adjustment mechanism and a displacement mechanism, the rotating disk is rotated to drive the two movable seats to slide in the movable groove. The movable seat moves and drives the adjustment seat to slide through the connecting rod, and the distance between the upper and lower adjustment seats is adjusted, so as to adjust the distance of the straightening rollers. Then, the fixed frame is pushed downward, and the fixed block is moved and inserted into the fixed groove to fix the rotating disk. During this process, the pushing block moves and drives the displacement seat to slide in the displacement groove. The movement of the displacement seat drives the second straightening roller to move a distance, so as to adjust the upper and lower distances of the straightening rollers. When the positions of the straightening rollers on both sides are fixed, the position of the straightening roller in the middle part is automatically moved. The device adopts multiple groups of straightening rollers for straightening work, and drives the adjustment seat to slide through the connecting rod to adjust the distance between the upper and lower adjustment seats. During the straightening work, the rotation speed of the upper and lower straightening rollers cannot be guaranteed to be consistent, resulting in asymmetric rolling and buckling of the rolled piece. Summary of the invention

[0005] The purpose of the present invention is to overcome the shortcomings of the prior art and provide a buckle control device and process for rolling stainless steel composite plates. The centering conveying mechanism centers the plates while conveying the plates. The upper and lower insulation cabins and insulation covers ensure that the plates maintain temperature during the re-conveying process to avoid buckles caused by large temperature differences. The cleaning guide mechanism effectively cleans the oxide scale and other impurities on the surface of the plates. By setting the front ends of the two sets of guide roller positioning frames to an arc shape, the stainless steel composite plates are guaranteed to be clamped by the guide rollers in the center, whether they are warped or buckled, to avoid the mechanism jamming due to the warping and buckling of the plates. The straightening mechanism first uses a centering mechanism composed of two sets of racks and gears to ensure that the upper and lower straightening rollers are in contact with the surface of the plates at the same time, to avoid buckles caused by uneven force on the front ends when the plates are bitten into, and the upper and lower straightening rollers are rotated at the same speed through the cooperation between the gears to avoid buckles caused by inconsistent speeds of the upper and lower straightening rollers. The cleaning wiping roller cleans the impurities adhering to the straightening roller to avoid poor straightening effect caused by impurities adhering to the straightening roller. Finally, the straightening effect is detected by the detection mechanism to see if it is qualified.

[0006] In order to achieve the above object, the technical solution adopted by the present invention is:

[0007] A buckle head control device and process for rolling stainless steel composite plates, the specific method and steps of using the device are as follows:

[0008] 1) Insulated conveying: There are multiple groups of conveying rollers I arranged inside the insulation cabin, and an insulation cover is provided on the upper part of the insulation cabin. The insulation cabin and the insulation cover keep the temperature of the stainless steel composite plate stable during the conveying process. The stainless steel composite plate is conveyed in the insulation cabin and the insulation cover through the conveying rollers I for insulation conveying;

[0009] 2) Centering and positioning: Motor I controls the rotation of connecting rod II, connecting rod II drives connecting rods I at both ends to rotate, and connecting rod I drives the sliding guide plate to slide along the direction of support rod I, so that the vertical guide rollers between the two sets of sliding guide plates are centered and clamped, so that the vertical guide rollers are horizontally centered and clamped on both sides of the stainless steel composite plate during the conveying process;

[0010] 3) Scraping and blowing: Motor II drives transmission shaft I to rotate, and drives bidirectional screw I and bidirectional screw II to rotate, so that the two sets of lifting plates and buffer plate I set on bidirectional screw I and bidirectional screw II are aligned and clamped, and buffer plate I drives scraper positioning plate to descend through spring I, and scraper positioning plate drives inclined scraper to descend to scrape the surface of plate, and the scraped oxide scale is blown off through the air blowing pipe;

[0011] 4) Longitudinal guide: Motor II drives transmission shaft I to rotate, and drives bidirectional screw I and bidirectional screw II to rotate, so that the two sets of lifting plates set on bidirectional screw I and bidirectional screw II are centered and clamped, and the lifting plates drive the guide roller positioning frame and guide roller to descend. The front ends of the upper and lower guide roller positioning frames are arc-shaped, and the guide rollers are set in the guide roller positioning frames to ensure that the stainless steel composite plate is longitudinally centered and clamped by the guide rollers regardless of whether it is warped or buckled, so as to avoid the mechanism jamming due to the warping and buckling of the plate;

[0012] 5) Roller speed synchronization: Motor III drives seven groups of gears from gear I to gear VII to rotate through the meshing between gears, ensuring that the speeds of gear II and gear VI are consistent, thereby ensuring that the speeds of the two groups of straightening rollers are consistent, avoiding the occurrence of buckle head phenomenon caused by inconsistent speeds of the upper and lower straightening rollers. Gear positioning plate I and gear positioning plate II ensure the axial distance between the gears, and ensure that the gears mesh with each other to transmit power during the process of following the lifting and positioning frame.

[0013] 6) Centering and straightening: Hydraulic cylinder I pushes the upper support plate and the lifting and positioning frame downward along the direction of the support column. The lifting and positioning frame drives the straightening roller and the cleaning roller downward. The rack and gear on one side mesh with each other to form a centering mechanism, which drives the lower rack positioning plate and the lifting and positioning frame to move upward. The upper and lower lifting and positioning frames center and clamp the two sets of straightening rollers, ensuring that during the downward pressure straightening work, the upper and lower straightening rollers squeeze the stainless steel composite plate in the middle at the same time, so that the stainless steel composite plate is evenly stressed on both sides;

[0014] 7) Inspection: Motor IV drives the worm to rotate, and the worm drives the lower inspection roller to do reciprocating motion. Hydraulic cylinder II controls the inspection roller to press down so that the inspection roller is close to the surface of the stainless steel composite plate. At the same time, the sliding positioning frame and the transmission belt are connected by connecting the slider, so that the sliding positioning frame drives the transmission belt to rotate while doing reciprocating motion. The transmission belt drives the camera bracket and the CCD camera on the other side to do reciprocating motion as well. The CCD camera and the inspection roller are staggered. If the stainless steel composite plate has deformation such as buckle head, the deformation of the other side will be more serious because the inspection roller presses one side. The inspection is carried out by the CCD camera. The angle stepper motor controls the rotation angle of the CCD camera according to the needs, and the plate with poor straightening effect is re-straightened to ensure the straightening effect;

[0015] A buckle head control device for rolling stainless steel composite plates comprises a centering conveying mechanism, a cleaning guide mechanism, a straightening mechanism, a detection mechanism, a fixed platform, and a conveying roller II; the centering conveying mechanism, the cleaning guide mechanism, the straightening mechanism, and the detection mechanism are arranged in sequence from front to back, and the straightening mechanism and the detection mechanism are arranged in the fixed platform.

[0016] The centering conveying mechanism comprises a heat preservation cabin, a conveying roller I, a support rod I, a sliding guide plate, a connecting rod I, a connecting rod II, a motor I, a vertical guide roller, and a heat preservation cover; the conveying roller I is provided with multiple groups arranged inside the heat preservation cabin, a heat preservation cover is provided on the upper part of the heat preservation cabin, a motor I is provided on the upper part of the heat preservation cover, the motor I is connected to the connecting rod II, the two ends of the connecting rod II are connected to the two groups of connecting rods I through a pin shaft, the connecting rod I is connected to the sliding guide plate through a pin shaft, multiple groups of vertical guide rollers are provided between the two groups of sliding guide plates, the vertical guide rollers are arranged in the gap between the conveying rollers I, the vertical guide rollers and the conveying rollers I are staggered, and the two ends of the support rod I are fixed to the heat preservation cabin. In the embodiment, a groove is provided on the upper part of the sliding guide plate, a support rod I is arranged in the slide groove of the sliding guide plate, and the support rod I is slidably connected with the sliding guide plate; a motor I controls the rotation of the connecting rod II, and the connecting rod II drives the connecting rods I at both ends to rotate, and the connecting rod I drives the sliding guide plate to slide along the direction of the support rod I, so that the vertical guide rollers between the two sets of sliding guide plates are centered and clamped, so that during the transportation of the stainless steel composite plate, the vertical guide rollers centered and clamped the two sides of the stainless steel composite plate, which plays a role in centering and positioning, and the thermal insulation cabin and the thermal insulation cover keep the temperature of the stainless steel composite plate stable during the transportation process, and there will be no large temperature difference.

[0017] The cleaning guide mechanism includes a motor II, a transmission shaft I, a helical gear I, a helical gear II, a helical gear III, a helical gear IV, a bidirectional lead screw I, a buffer plate I, a spring I, a scraper positioning plate, an air blowing pipe, a tension spring, a tension spring positioning plate, an oblique scraper, a limit support plate, a spring II, a buffer plate II, a guide roller positioning frame, a guide roller, a lifting plate, a bidirectional lead screw II, an upper fixed plate, and a lower fixed plate; the motor II is arranged on one side of the upper fixed plate, the motor II is connected to the transmission shaft I, the transmission shaft I is provided with a helical gear I and a helical gear III, the helical gear I is meshed with the helical gear Wheel II, helical gear III meshes with helical gear IV, the lower part of helical gear II is connected to bidirectional screw I, the lower part of helical gear IV is connected to bidirectional screw II, two sets of sliding columns are also arranged between the upper and lower fixed plates, the bidirectional screw I is connected to the lifting plate and the buffer plate I from top to bottom in sequence, the other end of the lifting plate and the buffer plate I is also slidably connected to the sliding column, a spring I is arranged between the buffer plate I and the scraper positioning plate at the bottom, the scraper positioning plate is connected to the oblique scraper through a pin shaft, a tension spring positioning plate is also arranged at the bottom of the scraper positioning plate, and a plurality of tension springs are arranged on the tension spring positioning plate. The spring is connected with the inclined scraper plate, and a blowing pipe is arranged at the lower part of the tension spring positioning plate, and a plurality of high-pressure blowing heads are arranged on the blowing pipe; two groups of limit support plates are arranged at the lower part of the lifting plate, and a buffer plate II is arranged between the two groups of limit support plates, and the grooves arranged on the buffer plate II cooperate with the limit support plates, and the buffer plate II is slidably connected with the limit support plates, and a spring II is arranged between the lifting plate and the lower buffer plate II, and a guide roller positioning frame is arranged at the lower part of the buffer plate II, and the front end of the guide roller positioning frame is arc-shaped, and a plurality of guide rollers are arranged in the guide roller positioning frame; the motor II drives the transmission shaft I to rotate, The bevel gear I and the bevel gear III arranged on the transmission shaft I rotate, the bevel gear I meshes with the bevel gear II, the bevel gear III meshes with the bevel gear IV, the bevel gear II drives the bidirectional lead screw I to rotate, the bevel gear IV drives the bidirectional lead screw II to rotate, so that the two sets of lifting plates and the buffer plate I arranged on the bidirectional lead screw I and the bidirectional lead screw II are aligned and clamped, the buffer plate I drives the scraper positioning plate to descend through the spring I, the scraper positioning plate drives the inclined scraper to descend, the lifting plate drives the buffer plate II to descend through the spring II, and the buffer plate II drives the guide roller positioning frame and the guide roller to descend.

[0018] The straightening mechanism includes a hydraulic cylinder I, an upper support plate, a lifting and positioning frame, a support column, a lower support plate, a cleaning roller, a straightening roller, a motor III, a gear I, a gear II, a gear III, a gear IV, a gear V, a gear VI, a gear VII, a gear positioning plate I, a gear positioning plate II, a rack I, a gear VIII, a rack II, and a rack positioning plate; the hydraulic cylinder I is arranged on the upper support plate, four groups of support columns and two groups of lifting and positioning frames are arranged between the upper support plate and the lower support plate, the hydraulic cylinder I is connected to the upper lifting and positioning frame, the lifting and positioning frame is slidably connected to the four groups of support columns, and the lifting and positioning Cleaning rollers and straightening rollers are arranged in the frame, and gear Ⅰ is arranged on one side of the lifting and positioning frame. Seven groups of gears from gear Ⅰ to gear Ⅶ are meshed in sequence. Gear Ⅰ and gear Ⅶ are connected to the cleaning roller, gear Ⅱ and gear Ⅵ are connected to two groups of straightening rollers, gear Ⅳ is connected to motor Ⅲ, gear positioning plate Ⅰ is arranged between gear Ⅰ and gear Ⅲ, gear positioning plate Ⅰ is also arranged between gear Ⅴ and gear Ⅵ, gear positioning plate Ⅱ is arranged between gear Ⅲ, gear Ⅳ and gear Ⅴ, and the distance between the five groups of gears is ensured by gear positioning plate Ⅰ and gear positioning plate Ⅱ; gear Ⅷ is arranged on the other side of the lifting and positioning frame, gear Ⅷ At the same time, it meshes with rack I and rack II. Rack I and rack II are set on two sets of symmetrical rack positioning plates, and the rack positioning plates are set on the lifting and positioning frame; motor III and gear VIII are both set on the peripheral fixed platform; hydraulic cylinder I pushes the upper support plate downward along the direction of the supporting column, and the upper support plate drives the lifting and positioning frame downward, and the lifting and positioning frame drives the straightening roller and the cleaning roller downward. The upper lifting and positioning frame presses down and drives the side rack positioning plate to move downward, and the rack positioning plate drives rack II to move downward, rack II meshes with gear VIII, and gear VIII meshes with rack I to move upward, Rack I drives the lower rack positioning plate and the lifting positioning frame to move upward, and the upper and lower lifting positioning frames clamp the two sets of straightening rollers in the center; motor III drives gear IV to rotate, and through the meshing between the gears, drives the seven sets of gears from gear I to gear VII to rotate, ensuring that the speed of gear II and gear VI is consistent, thereby ensuring the speed of the two sets of straightening rollers is consistent, gear I and gear VII drive the two sets of cleaning rollers to rotate, gear positioning plate I and gear positioning plate II ensure the axial distance between the gears, and in the process of following the lifting and positioning frame to rise and fall, it is ensured that the gears are meshed with each other to transmit power.

[0019] The detection mechanism includes a motor IV, a worm, a worm positioning frame, a support rod II, a circular shaft, a sliding positioning frame, a hydraulic cylinder II, a positioning plate, a detection roller bracket, a detection roller, a connecting slider, a transmission belt, a transmission wheel, a transmission belt positioning plate, a sliding support wheel, a sliding shaft, a camera bracket, a CCD camera, and an angle stepping motor; the motor IV is arranged on the worm positioning frame, the motor IV is connected to the worm, the support rod II is provided with two groups arranged at the lower part of the worm positioning frame, the sliding positioning frame is provided with an opening, the support rod II is arranged in the opening on the sliding positioning frame, and the sliding positioning frame and The support rod II is slidably connected, a round shaft is provided on the upper part of the sliding positioning frame, the round shaft passes through the notch provided on the upper part of the worm positioning frame, and cooperates with the groove provided on the worm, the worm and the round shaft are slidably connected, a positioning plate is provided at the lower part of the sliding positioning frame, the hydraulic cylinder II is arranged on the positioning plate, the hydraulic cylinder II is downwardly connected to the detection roller bracket, and multiple groups of detection rollers are arranged in the detection roller bracket; a transmission belt positioning plate is also provided on one side of the worm positioning frame, two groups of transmission wheels are arranged on the transmission belt positioning plate, a transmission belt is provided between the two groups of transmission wheels, a connecting slider is arranged on one side of the transmission belt, and the transmission belt is connected to the sliding positioning frame The camera bracket is connected by connecting the slider, and the other side of the transmission belt is provided with a camera bracket. The upper part of the camera bracket is provided with a sliding shaft, and the upper part of the sliding shaft is provided with a sliding support wheel. The sliding shaft passes through the slot hole provided on the transmission belt positioning plate, and the sliding support wheel is arranged on the upper part of the transmission belt positioning plate. The sliding support wheel is slidably connected with the sliding shaft and the transmission belt positioning plate. The CCD camera is arranged in the camera bracket, and the CCD camera is connected with the angle stepping motor, and the angle stepping motor is arranged on one side of the camera bracket; the worm positioning frame is also connected with the lifting positioning frame at the same time, and is driven to lift by the hydraulic cylinder I; the motor IV drives the worm to rotate, and the worm drives the circular shaft and the sliding positioning frame at the lower part of the circular shaft to make reciprocating motion by cooperating with the circular shaft, and the sliding positioning frame drives the lower hydraulic cylinder II, the positioning plate, the detection roller bracket, and the detection roller to make reciprocating motion, and the hydraulic cylinder II controls the detection roller bracket and the detection roller to rise and fall, and the sliding positioning frame is connected with the transmission belt by connecting the slider, so that the sliding positioning frame drives the transmission belt to rotate while making reciprocating motion, and the transmission belt drives the camera bracket on the other side to make reciprocating motion as well, and the angle stepping motor controls the rotation angle of the CCD camera as needed.

[0020] Compared with the prior art, the present invention has the following beneficial effects:

[0021] 1) Motor I of the centering conveying mechanism controls the vertical guide rollers between the two sets of sliding guide plates to center and clamp, so that during the conveying process, the vertical guide rollers center and clamp the two sides of the stainless steel composite plate, which plays a role in centering and positioning; the temperature chamber and the insulation cover keep the temperature of the stainless steel composite plate stable during the conveying process, and there will be no large temperature difference changes. The centering conveying mechanism centers the plate while conveying the plate, and the upper and lower insulation chambers and insulation covers ensure that the plate maintains temperature during the conveying process, avoiding the buckle caused by the large temperature difference;

[0022] 2) The motor II of the cleaning guide mechanism drives the two sets of bidirectional lead screws to rotate through the meshing between the transmission shaft I and the two sets of helical gears, so that the two sets of lifting plates and the buffer plate I set on the bidirectional lead screw I and the bidirectional lead screw II are aligned and clamped, driving the inclined scraper to descend, and the tension spring tightens the inclined scraper so that its lower end fits the surface of the stainless steel composite plate to scrape off the oxide scale and other impurities on the surface of the stainless steel composite plate. The spring I plays a buffering role, and the scraped oxide scale is blown off through the air pipe to prevent accumulation;

[0023] 3) The lifting plate drives the guide roller positioning frame and the guide roller to descend at the same time. The front ends of the upper and lower guide roller positioning frames are arc-shaped, and the guide rollers are arranged in the guide roller positioning frames to ensure that the stainless steel composite plate is clamped by the guide rollers regardless of warping or buckling, so as to avoid the mechanism jamming caused by the warping and buckling of the plate, increase the work efficiency, and prepare for the subsequent straightening work;

[0024] 4) The hydraulic cylinder I of the straightening mechanism pushes the upper support plate and the lifting and positioning frame downward along the direction of the supporting column. The lifting and positioning frame drives the straightening roller and the cleaning roller downward. The rack and gear on one side mesh with each other to form a centering mechanism, which drives the lower rack positioning plate and the lifting and positioning frame to move upward. The upper and lower lifting and positioning frames center and clamp the two sets of straightening rollers, ensuring that during the downward straightening work, the upper and lower straightening rollers squeeze the stainless steel composite plate in the middle at the same time, so that the stainless steel composite plate is evenly stressed on both sides to avoid the phenomenon of buckling heads;

[0025] 5) The motor III of the straightening mechanism drives the seven groups of gears from gear I to gear VII to rotate through the meshing between gears, ensuring that the speeds of gear II and gear VI are consistent, thereby ensuring the consistency of the speeds of the two groups of straightening rollers, avoiding the occurrence of buckle head phenomenon again due to inconsistent speeds of the upper and lower straightening rollers. The gear positioning plate I and the gear positioning plate II ensure the axial distance between the gears, and in the process of following the lifting and positioning frame, the gears are meshed with each other to transmit power. Gear I and gear VII drive the two groups of cleaning rollers to rotate, clean the impurities adhering to the straightening rollers, and avoid poor straightening effect caused by impurities adhering to the straightening rollers;

[0026] 6) Motor IV of the detection mechanism drives the worm to rotate, and the worm drives the lower detection roller to do reciprocating motion. The hydraulic cylinder II controls the detection roller to press down so that the detection roller is close to the surface of the stainless steel composite plate. At the same time, the sliding positioning frame and the transmission belt are connected by connecting the slider, so that the sliding positioning frame drives the transmission belt to rotate while doing reciprocating motion. The transmission belt drives the camera bracket and the CCD camera on the other side to do reciprocating motion as well. The CCD camera and the detection roller are staggered. If the stainless steel composite plate has deformation such as buckle head, the deformation of the other side will be more serious because the detection roller presses one side. At this time, the CCD camera is used for detection. The angle stepper motor controls the rotation angle of the CCD camera as needed to re-straighten the plate with poor straightening effect to ensure the straightening effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Attached Figure 1 This is a schematic diagram of a buckle head control device and process structure for rolling stainless steel composite plates of the present invention. Figure 1 ;

[0028] Attached Figure 2 This is a schematic diagram of a buckle head control device and process structure for rolling stainless steel composite plates of the present invention. Figure 2 ;

[0029] Attached Figure 3 Yes Figure 1 Schematic diagram of center-to-center conveying mechanism Figure 1 ;

[0030] Attached Figure 4 Yes Figure 1 Schematic diagram of center-to-center conveying mechanism Figure 2 ;

[0031] Attached Figure 5 Yes Figure 1 Schematic diagram of the cleaning guide mechanism Figure 1 ;

[0032] Attached Figure 6 Yes Figure 1 Schematic diagram of the explosion of the cleaning guide mechanism Figure 1 ;

[0033] Attached Figure 7 Yes Figure 1 Schematic diagram of the cleaning guide mechanism Figure 2 ;

[0034] Attached Figure 8 Yes Figure 1 Schematic diagram of the explosion of the cleaning guide mechanism Figure 2 ;

[0035] Attached Fig. 9 This is a schematic diagram of a buckle head control device and process structure for rolling stainless steel composite plates of the present invention. Figure 3 ;

[0036] Attached Fig.10 Yes Fig. 9 Central School Direction Organization Figure 1 ;

[0037] Attached Fig.11 Yes Fig. 9 Central School Direction Organization Figure 2 ;

[0038] Attached Fig.12 Yes Fig. 9 Central School Direction Organization Figure 3 ;

[0039] Attached Fig.13 Yes Fig. 9 Explosion of the detection agency Figure 1 ;

[0040] Attached Fig.14 Yes Fig. 9 Chinese testing agency Figure 1 ;

[0041] Attached Fig.15 Yes Fig. 9 Explosion of the detection agency Figure 2 ;

[0042] Attached Fig.16 Yes Fig. 9 Chinese testing agency indicates Figure 2 ;

[0043] In the figure: 11, centering conveying mechanism; 12, cleaning guide mechanism; 13, straightening mechanism; 14, detection mechanism; 15, fixed platform; 16, conveying roller II; 101, insulation cabin; 102, conveying roller I; 103, support rod I; 104, sliding guide plate; 105, connecting rod I; 106, connecting rod II; 107, motor I; 108, vertical guide roller; 109, insulation cover; 201, motor II; 202, transmission shaft I; 203, bevel gear I; 204, bevel gear II; 205, bevel gear Ⅲ; 206, helical gear Ⅳ; 207, two-way screw Ⅰ; 208, buffer plate Ⅰ; 209, spring Ⅰ; 210, scraper positioning plate; 211, blowing pipe; 212, tension spring; 213, tension spring positioning plate; 214, inclined scraper; 215, limit support plate; 216, spring Ⅱ; 217, buffer plate Ⅱ; 218, guide roller positioning frame; 219, guide roller; 220, lifting plate; 221, two-way screw Ⅱ; 222, upper fixed plate; 223, lower fixed plate; 224, sliding column; 301, liquid Cylinder Ⅰ; 302, upper support plate; 303, lifting and positioning frame; 304, supporting column; 305, lower support plate; 306, cleaning roller; 307, straightening roller; 308, motor Ⅲ; 309, gear Ⅰ; 310, gear Ⅱ; 311, gear Ⅲ; 312, gear Ⅳ; 313, gear Ⅴ; 314, gear Ⅵ; 315, gear Ⅶ; 316, gear positioning plate Ⅰ; 317, gear positioning plate Ⅱ; 318, rack Ⅰ; 319, gear Ⅷ; 320, rack Ⅱ; 321, rack Positioning plate; 401, motor IV; 402, worm; 403, worm positioning frame; 404, support rod II; 405, round shaft; 406, sliding positioning frame; 407, hydraulic cylinder II; 408, positioning plate; 409, detection roller bracket; 410, detection roller; 411, connecting slider; 412, transmission belt; 413, transmission wheel; 414, transmission belt positioning plate; 415, sliding support wheel; 416, sliding shaft; 417, camera bracket; 418, CCD camera; 419, angle stepping motor. DETAILED DESCRIPTION

[0044] To facilitate the understanding of those skilled in the art, Figure 1-16 , the technical solution of the present invention is further specifically described.

[0045] A buckle head control device for rolling stainless steel composite plates includes a centering conveying mechanism 11, a cleaning guide mechanism 12, a straightening mechanism 13, a detection mechanism 14, a fixed platform 15, and a conveying roller II 16; the centering conveying mechanism 11, the cleaning guide mechanism 12, the straightening mechanism 13, and the detection mechanism 14 are arranged in sequence from front to back, and the straightening mechanism 13 and the detection mechanism 14 are arranged in the fixed platform 15.

[0046] The centering conveying mechanism 11 includes a heat preservation cabin 101, a conveying roller I 102, a support rod I 103, a sliding guide plate 104, a connecting rod I 105, a connecting rod II 106, a motor I 107, a vertical guide roller 108, and a heat preservation cover 109; the conveying roller I 102 is provided with multiple groups arranged inside the heat preservation cabin 101, a heat preservation cover 109 is provided on the upper part of the heat preservation cabin 101, a motor I 107 is provided on the upper part of the heat preservation cover 109, the motor I 107 is connected to the connecting rod II 106, the two ends of the connecting rod II 106 are connected to two groups of connecting rods I 105 through a pin shaft, the connecting rod I 105 is connected to the sliding guide plate 104 through a pin shaft, multiple groups of vertical guide rollers 108 are provided between the two groups of sliding guide plates 104, the vertical guide rollers 108 are arranged in the gap between the conveying rollers I 102, and the vertical guide rollers 108 and the conveying rollers I 102 are staggered. Both ends of the support rod Ⅰ103 are fixed in the heat preservation chamber 101, and a groove is provided on the upper part of the sliding guide plate 104. The support rod Ⅰ103 is arranged in the slide groove of the sliding guide plate 104, and the support rod Ⅰ103 is slidably connected with the sliding guide plate 104; the motor Ⅰ107 controls the rotation of the connecting rod Ⅱ106, and the connecting rod Ⅱ106 drives the connecting rod Ⅰ105 at both ends to rotate, and the connecting rod Ⅰ105 drives the sliding guide plate 104 to slide along the direction of the support rod Ⅰ103, so that the vertical guide rollers 108 between the two groups of sliding guide plates 104 are centered and clamped, so that during the transportation of the stainless steel composite plate, the vertical guide rollers 108 center and clamp the two sides of the stainless steel composite plate, which plays a role in centering and positioning. The heat preservation chamber 101 and the heat preservation cover 109 keep the temperature of the stainless steel composite plate stable during the transportation process, and there will be no large temperature difference.

[0047] The cleaning guide mechanism 12 includes a motor II 201, a transmission shaft I 202, a bevel gear I 203, a bevel gear II 204, a bevel gear III 205, a bevel gear IV 206, a bidirectional lead screw I 207, a buffer plate I 208, a spring I 209, a scraper positioning plate 210, an air blowing pipe 211, a tension spring 212, a tension spring positioning plate 213, an oblique scraper 214, a limit support plate 215, a spring II 216, a buffer plate II 217, a guide roller positioning frame 218, a guide roller 219, a lifting plate 220, a bidirectional lead screw II 221, an upper fixed plate 222, and a lower fixed plate 223; the motor II 201 is arranged on one side of the upper fixed plate 222, the motor II 201 is connected to the transmission shaft I 202, and the transmission shaft I 202 is provided with a bevel gear I 203 and a bevel gear Wheel III 205, helical gear I 203 meshes with helical gear II 204, helical gear III 205 meshes with helical gear IV 206, the lower part of helical gear II 204 is connected to a two-way lead screw I 207, the lower part of helical gear IV 206 is connected to a two-way lead screw II 221, two sets of sliding columns 224 are also provided between the upper and lower fixed plates, the two-way lead screw I 207 is connected to the lifting plate 220 and the buffer plate I 208 from top to bottom, the lifting plate 220 and the buffer plate I 208 are also slidably connected to the sliding column 224 at the other end, a spring I 209 is provided between the buffer plate I 208 and the scraper positioning plate 210 at the bottom, the scraper positioning plate 210 is connected to the oblique scraper 214 through a pin shaft, and a tension spring positioning plate 213 is also provided at the lower part of the scraper positioning plate 210, and a tension spring positioning plate 213 is provided on the tension spring positioning plate 213 Multiple groups of tension springs 212 are connected to the inclined scraper 214. The lower part of the tension spring positioning plate 213 is provided with a blowing pipe 211, and the blowing pipe 211 is provided with multiple groups of high-pressure blowing heads; the lower part of the lifting plate 220 is provided with two groups of limit support plates 215, and a buffer plate II 217 is provided between the two groups of limit support plates 215. The grooves on the buffer plate II 217 cooperate with the limit support plates 215, and the buffer plate II 217 is slidably connected with the limit support plates 215. A spring II 216 is provided between the lifting plate 220 and the lower buffer plate II 217, and a guide roller positioning frame 218 is provided at the lower part of the buffer plate II 217. The front end of the guide roller positioning frame 218 is arc-shaped, and multiple groups of guide rollers 219 are arranged in the guide roller positioning frame 218; the motor II 201 drives the transmission shaft I 202 to rotate, The bevel gear I203 and the bevel gear III205 arranged on the transmission shaft I202 rotate, the bevel gear I203 meshes with the bevel gear II204, the bevel gear III205 meshes with the bevel gear IV206, the bevel gear II204 drives the bidirectional lead screw I207 to rotate, the bevel gear IV206 drives the bidirectional lead screw II221 to rotate, so that the two sets of lifting plates 220 and the buffer plate I208 arranged on the bidirectional lead screw I207 and the bidirectional lead screw II221 are aligned and clamped, the buffer plate I208 drives the scraper positioning plate 210 to descend through the spring I209, the scraper positioning plate 210 drives the bevel scraper 214 to descend, the lifting plate 220 drives the buffer plate II217 to descend through the spring II216, and the buffer plate II217 drives the guide roller positioning frame 218 and the guide roller 219 to descend.

[0048] The straightening mechanism 13 includes a hydraulic cylinder I 301, an upper support plate 302, a lifting and positioning frame 303, a supporting column 304, a lower support plate 305, a cleaning roller 306, a straightening roller 307, a motor III 308, a gear I 309, a gear II 310, a gear III 311, a gear IV 312, a gear V 313, a gear VI 314, a gear VII 315, a gear positioning plate I 316, a gear positioning plate II 317, a rack I 318, a gear VIII 319, a rack II 320, and a rack positioning plate 321; the hydraulic cylinder I 301 is arranged on the upper support plate 302, and four groups of supporting columns 304 are arranged between the upper support plate 302 and the lower support plate 305. 4 and two sets of lifting and positioning frames 303, hydraulic cylinder I 301 is connected to the upper lifting and positioning frame 303, the lifting and positioning frame 303 is slidably connected to the four sets of supporting columns 304, a cleaning roller 306 and a straightening roller 307 are arranged in the lifting and positioning frame 303, a gear I 309 is arranged on one side of the lifting and positioning frame 303, seven sets of gears from gear I 309 to gear VII 315 are meshed in sequence, gear I 309 and gear VII 315 are connected to the cleaning roller 306, gear II 310 and gear VI 314 are connected to the two sets of straightening rollers 307, gear IV 312 is connected to the motor III 308, a gear positioning plate I 316 is arranged between gear I 309 and gear III 311, and gear V 31 A gear positioning plate I 316 is also provided between gears 3 and VI 314, and a gear positioning plate II 317 is provided between gears III 311, gear IV 312, and gear V 313, and the distances between the five groups of gears are ensured by the gear positioning plates I 316 and II 317; a gear VIII 319 is provided on the other side of the lifting and positioning frame 303, and the gear VIII 319 is meshed with the rack I 318 and the rack II 320 at the same time, and the rack I 318 and the rack II 320 are arranged on two groups of symmetrical rack positioning plates 321, and the rack positioning plates 321 are arranged on the lifting and positioning frame 303; the motor III 308 and the gear VIII 319 are both arranged on the peripheral fixed platform 15; The hydraulic cylinder I 301 pushes the upper support plate 302 downward along the direction of the support column 304, and the upper support plate 302 drives the lifting and positioning frame 303 downward, and the lifting and positioning frame 303 drives the straightening roller 307 and the cleaning roller 306 downward, and the upper lifting and positioning frame 303 drives the side rack positioning plate 321 to move downward, and the rack positioning plate 321 drives the rack II 320 to move downward, and the rack II 320 meshes with the gear VIII 319, and the gear VIII 319 meshes with the rack I 318 to move upward, and the rack I 318 drives the lower rack positioning plate 321 and the lifting and positioning frame 303 to move upward, and the upper and lower sets of lifting and positioning frames 303 center and clamp the two sets of straightening rollers 307;The motor III 308 drives the gear IV 312 to rotate, and through the meshing between the gears, drives the seven gears from the gear I 309 to the gear VII 315 to rotate, ensuring that the rotation speeds of the gear II 310 and the gear VI 314 are consistent, thereby ensuring that the rotation speeds of the two sets of straightening rollers 307 are consistent, and the gear I 309 and the gear VII 315 drive the two sets of cleaning rollers 306 to rotate, and the gear positioning plate I 316 and the gear positioning plate II 317 ensure the axial distance between the gears, and in the process of following the lifting and positioning frame 303 to rise and fall, it is ensured that the gears are meshed with each other to transmit power. ;

[0049] The detection mechanism 14 includes a motor IV 401, a worm 402, a worm positioning frame 403, a support rod II 404, a circular shaft 405, a sliding positioning frame 406, a hydraulic cylinder II 407, a positioning plate 408, a detection roller bracket 409, a detection roller 410, a connecting slider 411, a transmission belt 412, a transmission wheel 413, a transmission belt positioning plate 414, a sliding support wheel 415, a sliding shaft 416, a camera bracket 417, a CCD camera 418, and an angle stepping motor 419; the motor IV 401 is arranged on the worm positioning frame 403, and the motor IV 401 is connected to the worm. 402, support rod II 404 is provided with two groups arranged at the lower part of the worm positioning frame 403, the sliding positioning frame 406 is provided with an opening, the support rod II 404 is arranged in the opening on the sliding positioning frame 406, the sliding positioning frame 406 is slidably connected with the support rod II 404, the upper part of the sliding positioning frame 406 is provided with a round shaft 405, the round shaft 405 passes through the notch provided at the upper part of the worm positioning frame 403, and cooperates with the groove provided on the worm 402, the worm 402 is slidably connected with the round shaft 405, the lower part of the sliding positioning frame 406 is provided with a positioning plate 408, and the hydraulic cylinder II 407 is arranged on the positioning plate 40 8, the hydraulic cylinder II 407 is connected downwardly to the detection roller bracket 409, and multiple groups of detection rollers 410 are arranged in the detection roller bracket 409; a transmission belt positioning plate 414 is also provided on one side of the worm positioning frame 403, two groups of transmission wheels 413 are arranged on the transmission belt positioning plate 414, a transmission belt 412 is provided between the two groups of transmission wheels 413, a connecting slider 411 is provided on one side of the transmission belt 412, the transmission belt 412 is connected to the sliding positioning frame 406 through the connecting slider 411, and a camera bracket 417 is provided on the other side of the transmission belt 412, and a sliding shaft 416 is provided on the upper part of the camera bracket 417. A sliding support wheel 415 is provided on the upper part of the moving shaft 416, the sliding shaft 416 passes through the slot hole provided on the transmission belt positioning plate 414, the sliding support wheel 415 is provided on the upper part of the transmission belt positioning plate 414, the sliding support wheel 415 and the sliding shaft 416 are slidably connected with the transmission belt positioning plate 414, a CCD camera 418 is provided in a camera bracket 417, the CCD camera 418 is connected to an angle stepping motor 419, and the angle stepping motor 419 is provided on one side of the camera bracket 417; the worm positioning frame 403 is also connected to the lifting positioning frame 303, and is driven to lift by the hydraulic cylinder I 301;The motor IV 401 drives the worm 402 to rotate. The worm 402 cooperates with the circular shaft 405 to drive the circular shaft 405 and the sliding positioning frame 406 at the bottom of the circular shaft 405 to make reciprocating motion. The sliding positioning frame 406 drives the hydraulic cylinder II 407, the positioning plate 408, the detection roller bracket 409, and the detection roller 410 at the bottom to make reciprocating motion. The hydraulic cylinder II 407 controls the detection roller bracket 409 and the detection roller 410 to rise and fall. The sliding positioning frame 406 is connected to the transmission belt 412 through the connecting slider 411, so that the sliding positioning frame 406 drives the transmission belt 412 to rotate while making reciprocating motion. The transmission belt 412 drives the camera bracket 417 on the other side to make reciprocating motion as well. The angle stepping motor 419 controls the rotation angle of the CCD camera 418 as required. ;

[0050] A buckle head control device for rolling stainless steel composite plates, the specific use process of the device is as follows:

[0051] The motor I107 of the centering conveying mechanism 11 controls the vertical guide rollers 108 between the two sets of sliding guide plates 104 to center and clamp, so that during the conveying process of the stainless steel composite plate, the vertical guide rollers 108 center and clamp both sides of the stainless steel composite plate to play a centering and positioning role. The heat preservation cabin 101 and the heat preservation cover 109 keep the temperature of the stainless steel composite plate stable during the conveying process, and there will be no large temperature difference change;

[0052] The motor II 201 of the cleaning guide mechanism 12 drives the two sets of bidirectional lead screws to rotate through the meshing between the transmission shaft I 202 and the two sets of helical gears, so that the two sets of lifting plates 220 and the buffer plate I 208 arranged on the bidirectional lead screw I 207 and the bidirectional lead screw II 221 are centered and clamped, driving the inclined scraper plate 214 to descend, and the tension spring 212 tightens the inclined scraper plate 214 so that its lower end fits the surface of the stainless steel composite plate to scrape off the oxide scale and other impurities on the surface of the stainless steel composite plate. The spring I 209 plays a buffering role. The scraped oxide scale is blown off by the air blow pipe 211 to prevent accumulation. The lifting plate 220 also drives the guide roller positioning frame 218 and the guide roller 219 to descend. The front ends of the upper and lower guide roller positioning frames are arc-shaped, and the guide roller 219 is arranged in the guide roller positioning frame 218 to ensure that the stainless steel composite plate is centered and clamped by the guide roller 219 regardless of whether it is warped or buckled, so as to avoid the mechanism jamming due to the warping and buckling of the plate, increase the work efficiency, and prepare for the subsequent straightening work;

[0053] The hydraulic cylinder Ⅰ301 of the straightening mechanism 13 pushes the upper support plate 302 and the lifting and positioning frame 303 downward along the direction of the supporting column 304, and the lifting and positioning frame 303 drives the straightening roller 307 and the cleaning roller 306 to press downward. The rack and gear on one side mesh with each other to form a centering mechanism, which drives the lower rack positioning plate 321 and the lifting and positioning frame 303 to move upward. The upper and lower sets of lifting and positioning frames 303 center and clamp the two sets of straightening rollers 307, ensuring that during the downward pressure straightening work, the upper and lower straightening rollers 307 squeeze the middle stainless steel composite plate at the same time, so that the two sides of the stainless steel composite plate are evenly stressed to avoid the occurrence of the buckle head phenomenon; the motor III 308 of the straightening mechanism 13 is driven by the gear The meshing between them drives the seven groups of teeth from gear I 309 to gear VII 315 to rotate, ensuring that the rotation speed of gear II 310 and gear VI 314 is consistent, thereby ensuring that the rotation speed of the two groups of straightening rollers 307 is consistent, avoiding the buckle head phenomenon caused by the inconsistent rotation speed of the upper and lower straightening rollers 307. Gear I 309 and gear VII 315 drive the two groups of cleaning rollers 306 to rotate, clean the impurities adhering to the straightening roller 307, and avoid the poor straightening effect caused by the impurities adhering to the straightening roller 307. Gear positioning plate I 316 and gear positioning plate II 317 ensure the axial distance between the gears, and ensure that the gears are meshed with each other to transmit power in the process of following the lifting and positioning frame.

[0054] The motor IV 401 of the detection mechanism 14 drives the worm 402 to rotate, and the worm 402 drives the lower detection roller 410 to do reciprocating motion. The hydraulic cylinder II 407 controls the detection roller 410 to press down so that the detection roller 410 is close to the surface of the stainless steel composite plate. At the same time, the sliding positioning frame 406 and the transmission belt 412 are connected by connecting the slider 411, so that the sliding positioning frame 406 drives the transmission belt 412 to rotate while doing reciprocating motion. The transmission belt 412 drives the camera bracket 417 and the CCD camera 418 on the other side to do reciprocating motion as well. The CCD camera 418 and the detection roller 410 are staggered. If the stainless steel composite plate has deformation such as buckle head, the deformation of the other side will be more serious because the detection roller 410 presses one side. At this time, the CCD camera 418 is used for detection, and the angle stepping motor 419 controls the rotation angle of the CCD camera 418 as needed to re-straighten the plate with poor straightening effect, improve the detection efficiency, and ensure the straightening effect.

[0055] In the description of the present invention, unless otherwise specified, “plurality” means two or more than two; the orientations or positional relationships indicated by terms such as “upper”, “lower”, “left”, “right”, “inside”, “outside”, “front end”, “rear end”, “head” and “tail” are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0056] In summary, electronic or electrical components including but not limited to motors, electric push rods, CCD cameras, angle stepping motors, etc. are components in the prior art, obtained through private customization or purchase, and the electrical connections between the components are conventional circuit connections or electrical connections in the prior art and are not within the scope of protection of the present invention.

[0057] The above contents are merely examples and explanations of the structure of the present invention. The technicians in this technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the invention or exceed the scope defined by the claims, they should all fall within the protection scope of the present invention.

Claims

1. A buckle head control device and process for rolling stainless steel composite plates, characterized in that The specific steps for using the device are as follows: 1) Insulated conveying: There are multiple groups of conveying rollers I arranged inside the insulation cabin, and an insulation cover is provided on the upper part of the insulation cabin. The insulation cabin and the insulation cover keep the temperature of the stainless steel composite plate stable during the conveying process. The stainless steel composite plate is conveyed in the insulation cabin and the insulation cover through the conveying rollers I for insulation conveying; 2) Centering and positioning: Motor I controls the rotation of connecting rod II, connecting rod II drives connecting rods I at both ends to rotate, and connecting rod I drives the sliding guide plate to slide along the direction of support rod I, so that the vertical guide rollers between the two sets of sliding guide plates are centered and clamped, so that the vertical guide rollers are horizontally centered and clamped on both sides of the stainless steel composite plate during the conveying process; 3) Scraping and blowing: Motor II drives transmission shaft I to rotate, and drives bidirectional screw I and bidirectional screw II to rotate, so that the two sets of lifting plates and buffer plate I set on bidirectional screw I and bidirectional screw II are aligned and clamped, and buffer plate I drives scraper positioning plate to descend through spring I, and scraper positioning plate drives inclined scraper to descend to scrape the surface of plate, and the scraped oxide scale is blown off through the air blowing pipe; 4) Longitudinal guide: Motor II drives transmission shaft I to rotate, and drives bidirectional screw I and bidirectional screw II to rotate, so that the two sets of lifting plates set on bidirectional screw I and bidirectional screw II are centered and clamped, and the lifting plates drive the guide roller positioning frame and guide roller to descend. The front ends of the upper and lower guide roller positioning frames are arc-shaped, and the guide rollers are set in the guide roller positioning frames to ensure that the stainless steel composite plate is longitudinally centered and clamped by the guide rollers regardless of whether it is warped or buckled, so as to avoid the mechanism jamming due to the warping and buckling of the plate; 5) Roller speed synchronization: Motor III drives seven groups of gears from gear I to gear VII to rotate through the meshing between gears, ensuring that the speeds of gear II and gear VI are consistent, thereby ensuring that the speeds of the two groups of straightening rollers are consistent, avoiding the occurrence of buckle head phenomenon caused by inconsistent speeds of the upper and lower straightening rollers. Gear positioning plate I and gear positioning plate II ensure the axial distance between the gears, and ensure that the gears mesh with each other to transmit power during the process of following the lifting and positioning frame. 6) Centering and straightening: Hydraulic cylinder I pushes the upper support plate and the lifting and positioning frame downward along the direction of the support column. The lifting and positioning frame drives the straightening roller and the cleaning roller downward. The rack and gear on one side mesh with each other to form a centering mechanism, which drives the lower rack positioning plate and the lifting and positioning frame to move upward. The upper and lower lifting and positioning frames center and clamp the two sets of straightening rollers, ensuring that during the downward pressure straightening work, the upper and lower straightening rollers squeeze the stainless steel composite plate in the middle at the same time, so that the stainless steel composite plate is evenly stressed on both sides; 7) Inspection: Motor IV drives the worm to rotate, and the worm drives the lower inspection roller to do reciprocating motion. Hydraulic cylinder II controls the inspection roller to press down so that the inspection roller is close to the surface of the stainless steel composite plate. At the same time, the sliding positioning frame and the transmission belt are connected by connecting the slider, so that the sliding positioning frame drives the transmission belt to rotate while doing reciprocating motion. The transmission belt drives the camera bracket and the CCD camera on the other side to do reciprocating motion as well. The CCD camera and the inspection roller are staggered. If the stainless steel composite plate has deformation such as buckle head, the deformation of the other side will be more serious because the inspection roller presses one side. The inspection is carried out by the CCD camera. The angle stepper motor controls the rotation angle of the CCD camera according to the needs, and the plate with poor straightening effect is re-straightened to ensure the straightening effect; A buckle head control device for rolling stainless steel composite plates, comprising a centering conveying mechanism, a cleaning guide mechanism, a straightening mechanism, a detection mechanism, a fixed platform, and a conveying roller II; the centering conveying mechanism, the cleaning guide mechanism, the straightening mechanism, and the detection mechanism are arranged in sequence from front to back, and the straightening mechanism and the detection mechanism are arranged in the fixed platform; The straightening mechanism includes a hydraulic cylinder I, an upper support plate, a lifting and positioning frame, a support column, a lower support plate, a cleaning roller, a straightening roller, a motor III, a gear I, a gear II, a gear III, a gear IV, a gear V, a gear VI, a gear VII, a gear positioning plate I, a gear positioning plate II, a rack I, a gear VIII, a rack II, and a rack positioning plate; the hydraulic cylinder I is arranged on the upper support plate, four groups of support columns and two groups of lifting and positioning frames are arranged between the upper support plate and the lower support plate, the hydraulic cylinder I is connected to the upper lifting and positioning frame, the lifting and positioning frame is slidably connected to the four groups of support columns, and the lifting and positioning Cleaning rollers and straightening rollers are arranged in the frame, and gear Ⅰ is arranged on one side of the lifting and positioning frame. Seven groups of gears from gear Ⅰ to gear Ⅶ are meshed in sequence. Gear Ⅰ and gear Ⅶ are connected to the cleaning roller, gear Ⅱ and gear Ⅵ are connected to two groups of straightening rollers, gear Ⅳ is connected to motor Ⅲ, gear positioning plate Ⅰ is arranged between gear Ⅰ and gear Ⅲ, gear positioning plate Ⅰ is also arranged between gear Ⅴ and gear Ⅵ, gear positioning plate Ⅱ is arranged between gear Ⅲ, gear Ⅳ and gear Ⅴ, and the distance between the five groups of gears is ensured by gear positioning plate Ⅰ and gear positioning plate Ⅱ; gear Ⅷ is arranged on the other side of the lifting and positioning frame, gear Ⅷ At the same time, it meshes with rack I and rack II. Rack I and rack II are set on two sets of symmetrical rack positioning plates, and the rack positioning plates are set on the lifting and positioning frame; motor III and gear VIII are both set on the peripheral fixed platform; hydraulic cylinder I pushes the upper support plate downward along the direction of the supporting column, and the upper support plate drives the lifting and positioning frame downward, and the lifting and positioning frame drives the straightening roller and the cleaning roller downward. The upper lifting and positioning frame presses down and drives the side rack positioning plate to move downward, and the rack positioning plate drives rack II to move downward, rack II meshes with gear VIII, and gear VIII meshes with rack I to move upward, Rack I drives the lower rack positioning plate and the lifting positioning frame to move upward, and the upper and lower lifting positioning frames clamp the two sets of straightening rollers in the center; motor III drives gear IV to rotate, and through the meshing between the gears, drives the seven sets of gears from gear I to gear VII to rotate, ensuring that the speed of gear II and gear VI is consistent, thereby ensuring the speed of the two sets of straightening rollers is consistent, gear I and gear VII drive the two sets of cleaning rollers to rotate, gear positioning plate I and gear positioning plate II ensure the axial distance between the gears, and in the process of following the lifting and positioning frame to rise and fall, it is ensured that the gears are meshed with each other to transmit power.

2. A buckle head control device and process for rolling stainless steel composite plates according to claim 1, characterized in that The cleaning guide mechanism includes a motor II, a transmission shaft I, a helical gear I, a helical gear II, a helical gear III, a helical gear IV, a bidirectional lead screw I, a buffer plate I, a spring I, a scraper positioning plate, an air blowing pipe, a tension spring, a tension spring positioning plate, a bevel scraper, a limit support plate, a spring II, a buffer plate II, a guide roller positioning frame, a guide roller, a lifting plate, a bidirectional lead screw II, an upper fixed plate, and a lower fixed plate; the motor II is arranged on one side of the upper fixed plate, the motor II is connected to the transmission shaft I, the transmission shaft I is provided with a helical gear I and a helical gear III, the helical gear I meshes with the helical gear II, the helical gear III meshes with the helical gear IV, the lower part of the helical gear II is connected to the bidirectional lead screw I, the lower part of the helical gear IV is connected to the bidirectional lead screw II, two sets of sliding columns are also arranged between the upper and lower fixed plates, and the bidirectional lead screw I is sequentially connected to the lifting plate and the buffer plate from top to bottom Ⅰ, the other end of the lifting plate and the buffer plate Ⅰ is also slidably connected with the sliding column, a spring Ⅰ is provided between the buffer plate Ⅰ and the scraper positioning plate at the bottom, the scraper positioning plate is connected to the inclined scraper through a pin shaft, and a tension spring positioning plate is also provided at the bottom of the scraper positioning plate, and multiple groups of tension springs are provided on the tension spring positioning plate, and the tension spring is connected to the inclined scraper, and a blowing pipe is provided at the bottom of the tension spring positioning plate, and multiple groups of high-pressure blowing heads are provided on the blowing pipe; two groups of limit support plates are provided at the bottom of the lifting plate, and a buffer plate Ⅱ is provided between the two groups of limit support plates, and the grooves provided on the buffer plate Ⅱ cooperate with the limit support plates, and the buffer plate Ⅱ is slidably connected with the limit support plate, and a spring Ⅱ is provided between the lifting plate and the lower buffer plate Ⅱ, and a guide roller positioning frame is provided at the bottom of the buffer plate Ⅱ, and the front end of the guide roller positioning frame is arc-shaped, and multiple groups of guide rollers are arranged in the guide roller positioning frame; Motor II drives transmission shaft I to rotate, bevel gear I and bevel gear III arranged on transmission shaft I rotate, bevel gear I meshes with bevel gear II, bevel gear III meshes with bevel gear IV, bevel gear II drives bidirectional lead screw I to rotate, bevel gear IV drives bidirectional lead screw II to rotate, so that two sets of lifting plates and buffer plate I arranged on bidirectional lead screw I and bidirectional lead screw II are aligned and clamped, buffer plate I drives scraper positioning plate to descend through spring I, scraper positioning plate drives inclined scraper to descend, lifting plate drives buffer plate II to descend through spring II, buffer plate II drives guide roller positioning frame and guide roller to descend.

3. The device and process for controlling the buckle head for rolling stainless steel composite plates according to claim 1, characterized in that The detection mechanism includes a motor IV, a worm, a worm positioning frame, a support rod II, a circular shaft, a sliding positioning frame, a hydraulic cylinder II, a positioning plate, a detection roller bracket, a detection roller, a connecting slider, a transmission belt, a transmission wheel, a transmission belt positioning plate, a sliding support wheel, a sliding shaft, a camera bracket, a CCD camera, and an angle stepping motor; the motor IV is arranged on the worm positioning frame, the motor IV is connected to the worm, the support rod II is provided with two groups arranged at the lower part of the worm positioning frame, the sliding positioning frame is provided with an opening, the support rod II is arranged in the opening on the sliding positioning frame, and the sliding positioning frame and The support rod II is slidably connected, a round shaft is provided on the upper part of the sliding positioning frame, the round shaft passes through the notch provided on the upper part of the worm positioning frame, and cooperates with the groove provided on the worm, the worm and the round shaft are slidably connected, a positioning plate is provided at the lower part of the sliding positioning frame, the hydraulic cylinder II is arranged on the positioning plate, the hydraulic cylinder II is downwardly connected to the detection roller bracket, and multiple groups of detection rollers are arranged in the detection roller bracket; a transmission belt positioning plate is also provided on one side of the worm positioning frame, two groups of transmission wheels are arranged on the transmission belt positioning plate, a transmission belt is provided between the two groups of transmission wheels, a connecting slider is arranged on one side of the transmission belt, and the transmission belt is connected to the sliding positioning frame The camera bracket is connected by connecting the slider, and the other side of the transmission belt is provided with a camera bracket. The upper part of the camera bracket is provided with a sliding shaft, and the upper part of the sliding shaft is provided with a sliding support wheel. The sliding shaft passes through the slot hole provided on the transmission belt positioning plate, and the sliding support wheel is arranged on the upper part of the transmission belt positioning plate. The sliding support wheel is slidably connected with the sliding shaft and the transmission belt positioning plate. The CCD camera is arranged in the camera bracket, and the CCD camera is connected with the angle stepping motor, and the angle stepping motor is arranged on one side of the camera bracket; the worm positioning frame is also connected with the lifting positioning frame at the same time, and is driven to lift by the hydraulic cylinder I; the motor IV drives the worm to rotate, and the worm drives the circular shaft and the sliding positioning frame at the lower part of the circular shaft to make reciprocating motion by cooperating with the circular shaft, and the sliding positioning frame drives the lower hydraulic cylinder II, the positioning plate, the detection roller bracket, and the detection roller to make reciprocating motion, and the hydraulic cylinder II controls the detection roller bracket and the detection roller to rise and fall, and the sliding positioning frame is connected with the transmission belt by connecting the slider, so that the sliding positioning frame drives the transmission belt to rotate while making reciprocating motion, and the transmission belt drives the camera bracket on the other side to make reciprocating motion as well, and the angle stepping motor controls the rotation angle of the CCD camera as needed.

4. The device and process for controlling the buckle head for rolling stainless steel composite plates according to claim 1, characterized in that The centering conveying mechanism includes a heat-insulating cabin, a conveying roller I, a support rod I, a sliding guide plate, a connecting rod I, a connecting rod II, a motor I, a vertical guide roller, and a heat-insulating cover; a plurality of conveying rollers I are arranged inside the heat-insulating cabin, a heat-insulating cover is arranged on the upper part of the heat-insulating cabin, a motor I is arranged on the upper part of the heat-insulating cover, the motor I is connected to the connecting rod II, the two ends of the connecting rod II are connected to the two groups of connecting rods I through a pin shaft, the connecting rod I is connected to the sliding guide plate through a pin shaft, a plurality of vertical guide rollers are arranged between the two groups of sliding guide plates, the vertical guide rollers are arranged in the gap between the conveying rollers I, the vertical guide rollers and the conveying rollers I are staggered, the two ends of the support rod I are fixed in the heat-insulating cabin, a groove is arranged on the upper part of the sliding guide plate, the support rod I is arranged in the slide groove of the sliding guide plate, and the support rod I is slidably connected to the sliding guide plate.

Citation Information

Patent Citations

  • Rolling mill for stainless steel production

    CN118106353A

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    CN118635307A