Winding device for sponge mat production
By designing a winding device for sponge pad production, the continuous winding and automatic cutting of the sponge pad is achieved by using a continuous winding unit and an automatic cutting unit, the problems of low winding efficiency and sponge retraction in the prior art are solved, and processing efficiency and operation convenience are improved.
Patent Information
- Application Number
- CN202510083973.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2025-02-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the production process, the existing sponge pad has low winding efficiency, and the sponge is prone to retract after cutting, and requires manual straightening and replacement of the reel, resulting in troublesome operation and inefficient efficiency.
A winding device for the production of sponge pads is designed, including a support chassis, a support frame, a continuous winding unit, an automatic cutting unit and a guide stabilization unit. The device realizes continuous winding and automatic cutting of the sponge pad by alternating winding assembly, co-drive assembly and flattening locking assembly to avoid sponge retraction.
Continuous winding of sponge pads is achieved, winding efficiency is improved, sponge pads are retracted, operating procedures are simplified, manual intervention is reduced, and overall processing efficiency is improved.
Smart Images

Figure CN119503496A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sponge pads, in particular to a winding device for producing sponge pads. Background Art
[0002] The commonly used sponges are made of wood cellulose fibers or foamed plastic polymers. In addition, there are natural sponges made from sponge animals, most of which are used for body cleaning or painting. In addition, there are three types of synthetic sponges made of other materials, namely low-density polyether, polyvinyl alcohol and polyester.
[0003] In the production process of existing sponge pads, the sponge needs to be rolled up. After the winding drum has finished rolling up, the sponge often needs to be cut. After cutting, the sponge is prone to shrinkage, etc., and people need to pull it by the side, which is very troublesome. Moreover, after cutting, the machine needs to be stopped and the winding drum needs to be replaced, resulting in low winding efficiency. Therefore, in view of the above situation, it is urgent to develop a winding device for sponge pad production to overcome the shortcomings in current practical applications. Summary of the invention
[0004] The object of the present invention is to provide a winding device for producing a sponge pad to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions: A winding device for producing a sponge pad comprises: a supporting chassis and a supporting frame, wherein the supporting frame is fixedly connected and arranged on the outer side of the top of the supporting chassis; a continuous winding unit, wherein the continuous winding unit is connected to the supporting frame and to the supporting chassis, and is used to cooperate with the supporting frame to realize continuous winding of the sponge pad; an automatic cutting unit, wherein the automatic cutting unit is connected to the continuous winding unit, and is used to cooperate with the continuous winding unit to realize automatic cutting of the wound sponge pad; a guiding and stabilizing unit, wherein the guiding and stabilizing unit is arranged on the outer side of the continuous winding unit, and is fixedly connected to the supporting chassis, and is used to cooperate with the supporting chassis to realize support and guidance of the wound sponge pad and stabilize the tension of the sponge pad; wherein the continuous winding unit is connected to the supporting frame and is used to cooperate with the supporting chassis to realize continuous winding of the sponge pad; The winding unit includes: an alternating winding component, a cooperative drive and control component and a flattening and locking component. The alternating winding component is connected to the support frame, and is used to cooperate with the support frame to support the winding drum and realize the switching of the winding drum station. The alternating winding component is connected to the cooperative drive and control component arranged on the inner side of the support chassis, and is used to cooperate with the cooperative drive and control component to complete the fixation of the supported winding drum and realize the automatic winding of the sponge pad. The outer side of the bottom end of the alternating winding component is provided with a flattening and locking component connected to the support chassis, and the flattening and locking component is also connected to the cooperative drive and control component, and is used to cooperate with the support chassis to realize the flattening of the sponge pad during winding, and cooperate with the cooperative drive and control component to realize the locking of the sponge pad during cutting.
[0006] As a further solution of the present invention: the alternating winding assembly includes: a constant support tube, a stabilizing frame, a switching motor, an adaptive clamping assembly, a rotating motor, an energy transmission chamber, an induction push plate, an energy transmission part and an energy conducting tube. The constant support tube is rotatably connected to the support frame wall, and a switching motor fixedly connected to the support frame is arranged on the outer side of one end. The output end of the switching motor is connected to the constant support tube through an energy transmission part to realize the rotation of the constant support tube. A plurality of stabilizing frames are fixedly connected to the outer side of the constant support tube. The stabilizing frames are equidistantly distributed in a ring shape. The stabilizing frames are rotatably connected to the frame walls on both sides of the end away from the constant support tube. The adaptive clamping assemblies on both sides penetrate the frame wall of the stabilizing frame and are arranged The stabilizing frame is connected to an energy transmission cavity on the inner side of the frame wall, and the energy transmission cavity is also connected to an energy conducting tube fixedly connected to the inner side of the stabilizing frame. An energy transmission part is slidingly connected to the inner side of the other end of the energy conducting tube, and the other end of the energy transmission part is fixedly connected to an inductive push plate, which leads to the inner side of the constant support tube and is arranged opposite to the cooperative drive control component, and is used to cooperate with the cooperative drive control component to drive the air flow inside the energy transmission cavity, realize the driving of the adaptive clamping component, and complete the fixing of the winding drum. A rotating motor fixedly connected to the stabilizing frame is arranged on the outer side of the adaptive clamping component on one side, and the output end of the rotating motor is connected to the adaptive clamping component through a driving gear, and is used to cooperate with the adaptive clamping component to realize the rotation of the winding drum and complete the winding of the sponge pad.
[0007] As a further solution of the present invention: the adaptive clamping assembly includes: a support rotating tube, a pressure control through hole, a piston ring, a limit stop ring, a pressure control part, an L-shaped connecting tube, a sensing part, a retractable sliding rod and a locking clamp. The support rotating tube passes through the wall of the stabilizing frame and is rotatably connected to the stabilizing frame. A pressure control through hole is fixedly connected to the tube wall on the inner side of the energy transmission cavity. A piston ring is slidably connected to the inner side of the support rotating tube. A limit stop ring fixedly connected to the inner wall of the support rotating tube is arranged between the piston ring and the pressure control through hole. A spring is fixedly connected between the piston ring and the support rotating tube. A spring is symmetrically arranged on the outer side of the other end of the piston ring. An L-shaped connecting tube is fixedly connected to the support rotating tube, and a pressure control part fixedly connected to the piston ring is slidingly connected to the inner side of one end of the L-shaped connecting tube, and a sensing part is slidingly connected to the inner side of the other end, and a retractable slide rod is slidingly connected to the inner side of the sensing part, and a spring is fixedly connected between the retractable slide rod and the sensing part, and the other end of the retractable slide rod is fixedly connected to a locking clamp arranged on the outside of the L-shaped connecting tube, which is used to cooperate with the movement of the piston ring to clamp and fix the winding drum, and a driving gear meshing with the driven gear is fixedly connected to the outer side of the support rotating tube on one side, which is used to cooperate with the rotating motor to realize the rotation of the winding drum.
[0008] As a further solution of the present invention: the collaborative drive control component includes: a control frame, a telescopic member, a synchronization frame, a positioning slide rod, a push-pull rod, a sealing insert, a fixed seat, a piston member, a positioning guide plate, a control plate, a push-pull member and a pressure regulating member. The control frame is arranged on the inner side of the supporting chassis, and a synchronization frame is slidingly connected on the control frame. A plurality of positioning slide rods slidingly connected to the frame wall of the control frame are fixedly connected on the inner side of the synchronization frame. A spring arranged around the outer side of the positioning slide rod is fixedly connected between the control frame and the synchronization frame. The synchronization frame is connected to the supporting chassis through a telescopic member. Sealing inserts are arranged on the top of both ends of the control frame. The sealing inserts are fixedly connected to the fixing seat fixedly connected to the outer side of the supporting frame. One end of the sealing insert is inserted into the inner side of the constant support tube. , and is rotatably connected to the constant support tube, and is slidably connected inside with a push-pull piece, the other end of the push-pull piece is fixedly connected to the control plate, and the control plate is arranged opposite to the induction push plate located at the bottom after flipping, and the other end of the sealing insert is slidably connected inside with a piston piece, and the piston piece is slidably connected to the positioning guide plate fixedly connected to the inner side of the sealing insert, and is connected to the regulating frame through a push-pull rod, one end of the push-pull rod is rotatably connected to the piston piece, and the other end is rotatably connected to the regulating frame, which is used to cooperate with the movement of the regulating frame to realize the driving of the adaptive clamping assembly, and the outer side of the synchronization frame is fixedly connected with a pressure regulating piece arranged opposite to the flattening locking assembly, which is used to cooperate with the movement of the synchronization frame to drive the flattening locking assembly to realize the fixation of the cut sponge pad.
[0009] As a further solution of the present invention: the flattening and locking assembly includes: an installation base, a lifting block, a flattening block, a lifting control tube, a control groove and a control ring. The installation base is fixedly connected to the inner side of the supporting chassis, and a lifting block is slidably connected to the inner side of the installation base. Control grooves are provided on the inner sides of both ends of the lifting block, and a lifting control tube fixedly connected to the installation base is provided on the inner side of the control groove. One end of the lifting control tube is arranged opposite to the pressure regulating piece, and a control ring slidably connected to the control groove is fixedly connected on the outer wall of the other end, which is used to cooperate with the movement of the pressure regulating piece on the inner side of the lifting control tube to realize the lifting and lowering of the lifting block, a flattening block is slidably connected to the inner side of the lifting block, and a spring is fixedly connected between the flattening block and the lifting block, which is used to cooperate with the lifting block to realize the flattening of the sponge pad in the winding, and to cooperate with the movement of the lifting block to realize the fixation of the sponge pad to be cut.
[0010] As a further solution of the present invention: the automatic cutting unit includes: a connecting seat, a retractable member and a cutting knife. The connecting seat is arranged between adjacent stabilizing frames and is fixedly connected to the constant support tube. A cutting knife is arranged on the outside of the connecting seat. A retractable member is fixedly connected between the cutting knife and the connecting seat, which is used to drive the cutting knife to move to achieve cutting of the wound sponge pad.
[0011] As a further solution of the present invention: the guiding and stabilizing unit includes: a guide frame, a supporting slider, a guide rod and a guide roller. The guide frame is arranged on the outside of the support frame and is fixedly connected to the supporting chassis. The inner sides of the frame walls at both ends of the guide frame are slidably connected with support sliders. The support slider is slidably connected to the guide rod fixedly connected to the inner side of the guide frame. A spring is fixedly connected between the support slider and the guide frame. Guide rollers are rotatably connected between the support sliders on both sides, which are used to cooperate with the support slider to achieve support and guidance of the wound sponge pad and stabilize the tension of the sponge pad.
[0012] Compared with the prior art, the present invention has the following beneficial effects: When the device is running, the alternating winding assembly is provided with a winding station, a collecting station and a placing station. The winding drum is placed on the alternating winding assembly at the placing station, and the alternating winding assembly drives the winding drum to the winding station, and the cooperative drive and control assembly drives the alternating winding assembly to lock the winding drum. The alternating winding assembly winds the sponge pad through the winding drum. At this time, the flattening and locking assembly can flatten the sponge pad being wound to ensure the effectiveness of the winding. After the winding is completed, the alternating winding assembly transfers the winding drum from the winding station to the collecting station, and the winding drum newly installed at the placing station is transferred to the winding station, and the cooperative drive and control assembly first drives the alternating winding assembly to fix the newly installed winding drum, and then drives the flattening and locking assembly to fix the sponge pad. The sponge pad is pressed onto the newly installed winding drum to complete the fixation of the sponge pad, the automatic cutting unit cuts the sponge pad between the winding station and the collecting station, and the alternating winding assembly continues to wind the sponge pad with the new winding drum. At the same time, the staff removes the winding drum at the collecting station and places the new winding drum at the placement station, thereby realizing continuous winding of the sponge pad. The present application sets a continuous winding unit and cooperates with the automatic cutting unit. During the process of taking and placing the wound sponge pad, the remaining sponge pad can be continued to be wound, thereby greatly improving the winding efficiency, and the sponge pad can be fixed during the cutting process to avoid the sponge pad from shrinking, thereby completing continuous winding and improving processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the structure of a winding device for sponge pad production.
[0014] Figure 2 A cross-sectional view of a winding device for producing sponge pads.
[0015] Figure 3 This is a schematic diagram of the internal structure of the winding device used in sponge pad production.
[0016] Figure 4 This is a schematic diagram of the structure of the alternating winding assembly in the winding device for sponge pad production.
[0017] Figure 5 The present invention is a cross-sectional view of an alternate winding assembly in a winding device for producing sponge pads.
[0018] Figure 6 for Figure 5 Schematic diagram of the enlarged structure at point A in the middle.
[0019] Figure 7 This is a schematic diagram of the structure of the cooperative drive control components in the winding device for sponge pad production.
[0020] Figure 8 This is a schematic diagram of the structure of the flattening and locking assembly in the winding device for sponge pad production.
[0021] Fig. 9 A cross-sectional view of a flattening and locking assembly in a winding device for producing sponge pads.
[0022] Fig.10 This is a schematic diagram of the structure of the guide and stabilization unit in the winding device for sponge pad production.
[0023] Fig.11 This is a schematic diagram of the structure of the automatic cutting unit in the winding device for sponge pad production.
[0024] In the figure: 1-support chassis, 2-support frame, 3-guide stabilization unit, 4-automatic cutting unit, 5-continuous winding unit, 6-alternating winding assembly, 7-cooperative drive control assembly, 8-flattening locking assembly, 9-constant support tube, 10-stable frame, 11-switching motor, 12-energy transmission component, 13-adaptive clamping component, 14-rotating motor, 15-energy transmission cavity, 16-sensing push plate, 17-energy transmission component, 18-energy guide tube, 19-support rotating tube, 20-pressure control through hole, 21-piston ring, 22-limiting ring, 23-pressure control component, 24-L-type connecting pipe, 25-sensing Response parts, 26-retractable slide rod, 27-locking splint, 28-regulating frame, 29-telescopic part, 30-synchronizing frame, 31-positioning slide rod, 32-push-pull rod, 33-sealing insert, 34-fixed seat, 35-piston part, 36-positioning guide plate, 37-control plate, 38-push-pull part, 39-pressure regulating part, 40-mounting base, 41-lifting block, 42-flattening block, 43-lifting control tube, 44-control groove, 45-control ring, 46-guide frame, 47-support slider, 48-guide rod, 49-guide roller, 50-connecting seat, 51-retractable parts, 52-cutting knife. DETAILED DESCRIPTION
[0025] The technical solution of the present application is further described in detail below in conjunction with specific implementation methods.
[0026] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application, and cannot be understood as limiting the present application.
[0027] See also Figure 1 , Figure 2 and Figure 3 In one embodiment of the present invention, a winding device for producing a sponge pad includes: a supporting chassis 1 and a supporting frame 2, wherein the supporting frame 2 is fixedly connected and arranged on the outer side of the top of the supporting chassis 1; a continuous winding unit 5, wherein the continuous winding unit 5 is connected to the supporting frame 2 and to the supporting chassis 1, and is used to cooperate with the supporting frame 2 to realize continuous winding of the sponge pad; an automatic cutting unit 4, wherein the automatic cutting unit 4 is connected to the continuous winding unit 5, and is used to cooperate with the continuous winding unit 5 to realize automatic cutting of the wound sponge pad; a guiding and stabilizing unit 3, wherein the guiding and stabilizing unit 3 is arranged on the outer side of the continuous winding unit 5, and is fixedly connected to the supporting chassis 1, and is used to cooperate with the supporting chassis 1 to realize support and guidance of the wound sponge pad, and to stabilize the tension of the sponge pad; In the figure, the continuous winding unit 5 includes: an alternating winding component 6, a cooperative drive control component 7 and a flattening and locking component 8. The alternating winding component 6 is connected to the support frame 2, and is used to cooperate with the support frame 2 to support the winding drum and realize the switching of the winding drum station. The alternating winding component 6 is connected to the cooperative drive control component 7 arranged on the inner side of the support chassis 1, and is used to cooperate with the cooperative drive control component 7 to complete the fixation of the supported winding drum and realize the automatic winding of the sponge pad. The outer side of the bottom end of the alternating winding component 6 is provided with a flattening and locking component 8 connected to the support chassis 1, and the flattening and locking component 8 is also connected to the cooperative drive control component 7, and is used to cooperate with the support chassis 1 to flatten the sponge pad during winding, and cooperate with the cooperative drive control component 7 to lock the sponge pad during cutting.
[0028] In this embodiment, when the device is running, the alternating winding assembly 6 is provided with a winding station, a collecting station and a placing station. The winding drum is placed on the alternating winding assembly 6 at the placing station, and the alternating winding assembly 6 drives the winding drum to the winding station, and the cooperative drive control assembly 7 drives the alternating winding assembly 6 to lock the winding drum. The alternating winding assembly 6 winds the sponge pad through the winding drum. At this time, the flattening and locking assembly 8 can flatten the sponge pad being wound to ensure the effectiveness of the winding. After the winding is completed, the alternating winding assembly 6 transfers the winding drum from the winding station to the collecting station, and the winding drum newly installed at the placing station is transferred to the winding station, and the cooperative drive control assembly 7 first drives the alternating winding assembly 6 to fix the newly installed winding drum, and then drives the flattening lock The fixing component 8 presses the sponge pad onto the newly installed winding drum to complete the fixation of the sponge pad. The automatic cutting unit 4 cuts the sponge pad between the winding station and the receiving station. The alternating winding component 6 continues to wind the sponge pad using the new winding drum. At the same time, the staff removes the winding drum at the receiving station and places the new winding drum at the placement station, thereby realizing continuous winding of the sponge pad. The present application sets a continuous winding unit 5 and cooperates with the automatic cutting unit 4. During the process of taking and placing the wound sponge pad, the remaining sponge pad can be continued to be wound, thereby greatly improving the winding efficiency. The sponge pad can also be fixed during the cutting process to avoid the sponge pad from shrinking, thereby completing continuous winding and improving processing efficiency.
[0029] In one embodiment of the present invention, please refer to Figure 4 and Figure 5The alternating winding assembly 6 includes: a constant support tube 9, a stable frame 10, a switching motor 11, an adaptive clamping assembly 13, a rotating motor 14, an energy transmission chamber 15, an induction push plate 16, an energy transmission member 17 and an energy conducting tube 18. The constant support tube 9 is rotatably connected to the frame wall of the support frame 2, and a switching motor 11 fixedly connected to the support frame 2 is arranged on the outer side of one end. The output end of the switching motor 11 is connected to the constant support tube 9 through an energy transmission member 12 to realize the rotation of the constant support tube 9. A plurality of stable frames 10 are fixedly connected to the outer side of the constant support tube 9. The stable frames 10 are equidistantly distributed in a ring shape. The stable frames 10 are rotatably connected to the frame walls on both sides of the end away from the constant support tube 9. The adaptive clamping assemblies 13 on both sides penetrate the frame wall of the stable frame 10 and are connected to the stable frame 10 arranged on the outer side. The frame 10 is connected to the energy transmission cavity 15 on the inner side of the frame wall, and the energy transmission cavity 15 is also connected to the energy conducting tube 18 fixedly connected to the inner side of the stable frame 10. The other end of the energy conducting tube 18 is slidably connected to the inner side with an energy transmission member 17. The other end of the energy transmission member 17 is fixedly connected to the induction push plate 16. The induction push plate 16 passes to the inner side of the constant support tube 9 and is arranged opposite to the cooperative drive control component 7. It is used to cooperate with the cooperative drive control component 7 to drive the air flow inside the energy transmission cavity 15, realize the driving of the adaptive clamping component 13, and complete the fixing of the winding drum. A rotating motor 14 fixedly connected to the stable frame 10 is arranged on the outer side of the adaptive clamping component 13 on one side. The output end of the rotating motor 14 is connected to the adaptive clamping component 13 through a driving gear, which is used to cooperate with the adaptive clamping component 13 to realize the rotation of the winding drum and complete the winding of the sponge pad.
[0030] In this embodiment, the switching motor 11 is fixedly connected and arranged outside the supporting frame 2. The energy transfer member 12 includes pulleys fixedly connected to the output end of the switching motor 11 and the outside of the constant supporting tube 9. The pulleys are connected by a belt. The stabilizing frame 10 is in a U-shaped structure, and energy transfer cavities 15 are arranged on the inner sides of both end frame walls. Guiding energy tubes 18 are symmetrically arranged inside the stabilizing frame 10. The guiding energy tubes 18 are fixedly connected to the stabilizing frame 10, one end is connected to the energy transfer cavity 15, and an energy transmission member 17 is slidably connected to the inner side of the other end. The energy transmission member 17 includes a first piston slidably connected to the inside of the guiding energy tube 18 and a first push rod fixedly connected to the first piston. The other end of the first push rod is fixedly connected to the induction push plate 16. The induction push plate 16 is slidably connected to the frame wall of the stabilizing frame 10, and one end extends to the inside of the constant supporting tube 9. Additionally, a solenoid valve is fixedly connected to the inner side of the guiding energy tube 18 at the connection end with the energy transfer cavity 15. When the stabilizing frame 10 rotates to the winding station along with the constant supporting tube 9, the solenoid valve located inside the guiding energy tube 18 is opened, and together with the driving and controlling assembly 7, it cooperates with the induction push plate 16 to drive the first piston to move inside the guiding energy tube 18, driving the air located inside the guiding energy tube 18 into the inside of the energy transfer cavity 15 and then into the inside of the adaptive clamping assembly 13, realizing the driving of the adaptive clamping assembly 13. The adaptive clamping assembly 13 clamps and fixes the winding cylinder. As the winding cylinder is fixed, the solenoid valve located inside the guiding energy tube 18 closes. The rotating motor 14 is fixedly connected and arranged outside the stabilizing frame 10. The output end of the rotating motor 14 is fixedly connected to the driving gear, and the driving gear is meshed with the driven gear fixedly connected to the outside of the adaptive clamping assembly 13. The rotating motor 14 drives the adaptive clamping assembly 13 to rotate through the driving gear and the driven gear, thereby driving the fixed winding cylinder to rotate, completing the winding of the sponge pad. By arranging the alternating winding assembly 6 and using the rotation of the constant supporting tube 9 to switch the positions of the stabilizing frames 10, and cooperating with the adaptive clamping assemblies 13 arranged on each stabilizing frame 10, after the adaptive clamping assembly 13 on one stabilizing frame 10 cooperates with the winding cylinder to complete the winding of the sponge pad, the adaptive clamping assembly 13 on the subsequent stabilizing frame 10 can continue to wind the sponge pad, thus realizing continuous winding and greatly improving the winding efficiency.
[0031] In one embodiment of the present invention, please refer to Figure 6The adaptive clamping assembly 13 includes: a support rotating tube 19, a pressure control through hole 20, a piston ring 21, a limit stop ring 22, a pressure control member 23, an L-shaped connecting tube 24, a sensing member 25, a retractable slide rod 26 and a locking clamp 27. The support rotating tube 19 passes through the wall of the stable frame 10 and is rotatably connected to the stable frame 10. The pressure control through hole 20 is fixedly connected to the tube wall on the inner side of the energy transmission cavity 15. The piston ring 21 is slidably connected to the inner side of the support rotating tube 19. A limit stop ring 22 fixedly connected to the inner wall of the support rotating tube 19 is arranged between the piston ring 21 and the pressure control through hole 20. A spring is fixedly connected between the piston ring 21 and the support rotating tube 19. The outer side of the other end of the piston ring 21 is symmetrically provided with a spring. An L-shaped connecting tube 24 fixedly connected to the supporting rotating tube 19 is provided, and a pressure control part 23 fixedly connected to the piston ring 21 is slidably connected to the inner side of one end of the L-shaped connecting tube 24, and a sensing part 25 is slidably connected to the inner side of the other end, and a retractable slide rod 26 is slidably connected to the inner side of the sensing part 25, and a spring is fixedly connected between the retractable slide rod 26 and the sensing part 25, and the other end of the retractable slide rod 26 is fixedly connected to a locking clamp 27 arranged on the outer side of the L-shaped connecting tube 24, which is used to cooperate with the movement of the piston ring 21 to clamp and fix the winding drum, and a driving gear meshing with the driven gear is fixedly connected to the outer side of the supporting rotating tube 19 on one side, which is used to cooperate with the rotating motor 14 to realize the rotation of the winding drum.
[0032] In this embodiment, the pressure control member 23 includes a second piston slidably connected to the inner side of the L-shaped connecting tube 24 and a second push rod fixedly connected to the second piston, the other end of the second push rod is fixedly connected to the piston ring 21, the sensing member 25 includes a third piston slidably connected to the inner side of the other end of the L-shaped connecting tube 24 and a third push rod fixedly connected to the third piston, a retractable slide rod 26 is slidably connected to the inner side of the third push rod, a spring is fixedly connected between the retractable slide rod 26 and the third push rod, the other end of the retractable slide rod 26 is fixedly connected to the locking clamp 27, the locking clamp 27 is a U-shaped plate, and the sensing push plate 16 Driven by the cooperative drive control component 7, the air located inside the energy transmission chamber 15 enters the inner side of the support rotating tube 19 along the pressure control through hole 20, driving the piston ring 21 to move. The piston ring 21 cooperates with the second push rod to drive the second piston to move inside the L-shaped connecting tube 24, thereby driving the third piston to move. The third piston cooperates with the third push rod and the retracting slide rod 26 to drive the locking clamp 27 to move. The locking clamps 27 on both sides complete the clamping and fixing of the winding drum from the inside. By setting the adaptive clamping component 13, the support and fixation of the winding drum can be completed, thereby ensuring the stability of the winding drum during winding, thereby ensuring the winding effect.
[0033] In one embodiment of the present invention, please refer to Figure 7The cooperative drive control component 7 includes: a regulating frame 28, a telescopic member 29, a synchronization frame 30, a positioning slide rod 31, a push-pull rod 32, a sealing insert 33, a fixed seat 34, a piston member 35, a positioning guide plate 36, a control plate 37, a push-pull member 38 and a pressure regulating member 39. The regulating frame 28 is arranged on the inner side of the supporting chassis 1, and a synchronization frame 30 is slidingly connected on the regulating frame 28. A plurality of positioning slide rods 31 slidingly connected to the wall of the regulating frame 28 are fixedly connected on the inner side of the synchronization frame 30. A spring surrounding the outer side of the positioning slide rod 31 is fixedly connected between the regulating frame 28 and the synchronization frame 30. The synchronization frame 30 is connected to the supporting chassis 1 through the telescopic member 29. Sealing inserts 33 are arranged on the top of both ends of the regulating frame 28. The sealing inserts 33 are fixedly connected to the fixing seat 34 fixedly connected to the outer side of the supporting frame 2, and one end of the sealing insert 33 is inserted into the constant support The inner side of the tube 9 is rotatably connected to the constant support tube 9, and a push-pull member 38 is slidably connected to the inner side. The other end of the push-pull member 38 is fixedly connected to the control plate 37. The control plate 37 is arranged opposite to the induction push plate 16 located at the bottom after flipping. The other end of the sealing insert 33 is slidably connected to the inner side of the piston member 35. The piston member 35 is slidably connected to the positioning guide plate 36 fixedly connected to the inner side of the sealing insert 33, and is connected to the regulating frame 28 through a push-pull rod 32. One end of the push-pull rod 32 is rotatably connected to the piston member 35, and the other end is rotatably connected to the regulating frame 28, which is used to cooperate with the movement of the regulating frame 28 to realize the driving of the adaptive clamping assembly 13. The outer side of the synchronization frame 30 is fixedly connected to a pressure regulating member 39 arranged opposite to the flattening locking assembly 8, which is used to cooperate with the movement of the synchronization frame 30 to drive the flattening locking assembly 8 to fix the cut sponge pad.
[0034] In this embodiment, the telescopic member 29 is fixedly connected and arranged between the synchronization frame 30 and the supporting chassis 1. The telescopic member 29 is an electric telescopic rod. The push-pull member 38 includes a fourth piston slidably connected to the inner side of the sealing plug 33 and a fourth push rod fixedly connected to the fourth piston. The other end of the fourth push rod is connected to the control plate 37, wherein the induction push plate 16 is arranged around the outside of the fourth push rod, and the bottom end of the control plate 37 is slidably connected to the inner wall of the bottom end of the constant support tube 9. In addition, the piston member 35 includes a fifth piston slidably connected to the inner side of the other end of the sealing plug 33 and a fifth push rod fixedly connected to the fifth piston. A guide groove is provided on the rod wall of the fifth push rod, and a positioning guide plate 36 fixedly connected to the sealing plug 33 is slidably connected to the inner side of the guide groove. The rod wall at the bottom end of the fifth push rod is rotatably connected to the push-pull rod 32. The pressure regulating member 39 includes a fixed connection The telescopic member 29 drives the synchronous frame 30 to move by connecting the sixth push rod arranged on the outside of the synchronous frame 30 and the sixth piston fixedly connected to the sixth push rod. The synchronous frame 30 cooperates with the spring arranged on the outside of the positioning slide bar 31 to drive the regulating frame 28 to move synchronously. The regulating frame 28 cooperates with the push-pull rod 32 to drive the fifth piston to move inside the sealing insert 33, thereby driving the fourth piston to move. The fourth piston cooperates with the fourth push rod to drive the control plate 37 to move. The control plate 37 drives the induction push plate 16 located at the bottom after flipping, thereby realizing the driving of the adaptive clamping assembly 13. As the winding drum is fixed, the synchronous frame 30 continues to move, driving the sixth piston to enter the inside of the flattening and locking assembly 8, realizing the driving of the flattening and locking assembly 8, and using the flattening and locking assembly 8 to complete the fixation of the sponge pad to be cut to prevent the sponge pad from shrinking, thereby completing continuous winding.
[0035] In one embodiment of the present invention, please refer to Figure 8 and Fig. 9 The flattening and locking assembly 8 includes: a mounting base 40, a lifting block 41, a flattening block 42, a lifting control tube 43, a control groove 44 and a control ring 45. The mounting base 40 is fixedly connected and arranged on the inner side of the supporting chassis 1, and a lifting block 41 is slidably connected to the inner side of the mounting base 40. Control grooves 44 are arranged on the inner sides of both ends of the lifting block 41. A lifting control tube 43 fixedly connected to the mounting base 40 is arranged inside the control groove 44. One end of the lifting control tube 43 is arranged opposite to the pressure regulating member 39, and a control ring 45 slidably connected to the control groove 44 is fixedly connected on the outer wall of the other end, which is used to cooperate with the movement of the pressure regulating member 39 on the inner side of the lifting control tube 43 to realize the lifting and lowering of the lifting block 41. A flattening block 42 is slidably connected to the inner side of the lifting block 41, and a spring is fixedly connected between the flattening block 42 and the lifting block 41, which is used to cooperate with the lifting block 41 to realize the flattening of the sponge pad in the winding, and to cooperate with the movement of the lifting block 41 to realize the fixation of the sponge pad to be cut.
[0036] In this embodiment, the synchronization frame 30 passes through the mounting base 40, and the lifting block 41 is located on the outer side of the top of the synchronization frame 30. During winding, the flattening block 42 cooperates with the spring connected to the lifting block 41 to flatten the sponge pad being wound to ensure the effectiveness of the winding. After the winding is completed, the wound sponge pad is transferred to the collecting station, and after the winding drum located at the winding station is fixed, the sixth piston enters the inner side of the lifting control tube 43, drives the air to enter the inner side of the control groove 44, cooperates with the control ring 45, drives the lifting block 41 to move upward, and the lifting block 41 drives the flattening block 42 to move upward, cooperates with the fixed winding drum, completes the fixation of the sponge pad, and by setting the flattening locking assembly 8, the sponge pad to be cut can be fixed to prevent the sponge pad from shrinking, thereby completing continuous winding.
[0037] In one embodiment of the present invention, please refer to Fig.11 The automatic cutting unit 4 includes: a connecting seat 50, a retractable member 51 and a cutting knife 52. The connecting seat 50 is arranged between adjacent stabilizing frames 10 and is fixedly connected to the constant support tube 9. A cutting knife 52 is arranged on the outer side of the connecting seat 50. A retractable member 51 is fixedly connected between the cutting knife 52 and the connecting seat 50, which is used to drive the cutting knife 52 to move to cut the wound sponge pad.
[0038] In this embodiment, the retractable component 51 is an electric telescopic component, one end of the retractable component 51 is fixedly connected to the connecting seat 50, and the other end is fixedly connected to the cutting knife 52. The connecting seat 50 is distributed in a ring shape and is equidistantly located between adjacent stabilizing frames 10. It is fixedly connected to the constant support tube 9. By setting an automatic cutting unit 4, the wound sponge pad can be automatically cut, which greatly improves the winding efficiency.
[0039] In one embodiment of the present invention, please refer to Fig.10 The guide stabilizing unit 3 includes: a guide frame 46, a support slider 47, a guide rod 48 and a guide roller 49. The guide frame 46 is arranged on the outside of the support frame 2 and is fixedly connected to the support chassis 1. Support sliders 47 are slidably connected to the inner sides of the frame walls at both ends of the guide frame 46. The support slider 47 is slidably connected to the guide rod 48 fixedly connected to the inner side of the guide frame 46. A spring is fixedly connected between the support slider 47 and the guide frame 46. Guide rollers 49 are rotatably connected between the support sliders 47 on both sides, which are used to cooperate with the support slider 47 to achieve support and guidance of the wound sponge pad and stabilize the tension of the sponge pad.
[0040] In this embodiment, when the sponge pad is wound, the sponge pad is placed on a guide roller 49, and a spring is arranged between the supporting slider 47 and the guide frame 46, so that the guide roller 49 can support the sponge pad, and the stability of the tension of the sponge pad can be ensured during the winding process. By providing a guide stabilizing unit 3, the stability of the tension of the sponge pad can be maintained during the winding process, thereby ensuring the winding quality of the sponge pad by the equipment.
[0041] The winding device for sponge pad production, by providing a continuous winding unit 5, cooperates with the automatic cutting unit 4, can complete the continued winding of the remaining sponge pad during the process of taking and placing the wound sponge pad, greatly improving the winding efficiency, and can complete the fixation of the sponge pad during the cutting process to avoid the shrinkage of the sponge pad, thereby completing continuous winding, which is beneficial to improving the processing efficiency. By providing an alternate winding component 6, the position of each stabilizing frame 10 is switched by utilizing the rotation of the constant support tube 9, and cooperates with the adaptive clamping component 13 provided on each stabilizing frame 10, the adaptive clamping component 13 on one side of the stabilizing frame 10 can cooperate with the winding drum After completing the winding of the sponge pad, the adaptive clamping assembly 13 on the subsequent stabilizing frame 10 is used to continue winding the sponge pad, thereby realizing continuous winding and greatly improving the winding efficiency. By setting the adaptive clamping assembly 13, the support and fixation of the winding drum can be completed, ensuring the stability of the winding drum during winding, thereby ensuring the winding effect. By setting the flattening locking assembly 8, the sponge pad to be cut can be fixed to prevent the sponge pad from shrinking, thereby completing continuous winding. By setting the guiding stabilizing unit 3, the stability of the sponge pad tension can be maintained during the winding process, thereby ensuring the winding quality of the sponge pad by the equipment.
[0042] The above are only preferred embodiments of the present invention. It should be pointed out that, for those skilled in the art, several modifications and improvements can be made without departing from the concept of the present invention. These should also be regarded as the protection scope of the present invention. These will not affect the effect of the implementation of the present invention and the practicality of the patent.
Claims
1. A winding device for producing a sponge pad, characterized in that: include: A supporting chassis and a supporting frame, wherein the supporting frame is fixedly connected and arranged on the outer side of the top end of the supporting chassis; A continuous winding unit, which is connected to the support frame and the support chassis, and is used to cooperate with the support frame to realize continuous winding of the sponge pad; An automatic cutting unit, which is connected to the continuous winding unit and is used to cooperate with the continuous winding unit to realize automatic cutting of the wound sponge pad; A guide stabilizing unit, which is arranged outside the continuous winding unit and fixedly connected to the supporting chassis, and is used to cooperate with the supporting chassis to realize the support and guidance of the wound sponge pad and to stabilize the tension of the sponge pad; Among them, the continuous winding unit includes: an alternating winding component, a cooperative drive and control component and a flattening and locking component. The alternating winding component is connected to the support frame, and is used to cooperate with the support frame to support the winding drum and realize the switching of the winding drum station. The alternating winding component is connected to the cooperative drive and control component arranged on the inner side of the support chassis, and is used to cooperate with the cooperative drive and control component to complete the fixation of the supported winding drum and realize the automatic winding of the sponge pad. The outer side of the bottom end of the alternating winding component is provided with a flattening and locking component connected to the support chassis, and the flattening and locking component is also connected to the cooperative drive and control component, and is used to cooperate with the support chassis to realize the flattening of the sponge pad during winding, and cooperate with the cooperative drive and control component to realize the locking of the sponge pad during cutting.
2. The winding device for producing a sponge pad according to claim 1, characterized in that: The alternating winding assembly includes: a constant support tube, a stabilizing frame, a switching motor, an adaptive clamping assembly, a rotating motor, an energy transmission chamber, an induction push plate, an energy transmission part and an energy conducting tube. The constant support tube is rotatably connected to the support frame wall, and a switching motor fixedly connected to the support frame is arranged on the outer side of one end. The output end of the switching motor is connected to the constant support tube through an energy transmission part to realize the rotation of the constant support tube. A plurality of stabilizing frames are fixedly connected to the outer side of the constant support tube. The stabilizing frames are equidistantly distributed in a ring shape. The stabilizing frames are rotatably connected to the frame walls on both sides of one end away from the constant support tube. The adaptive clamping assemblies on both sides penetrate the frame wall of the stabilizing frame and are connected to the frame walls of the stabilizing frame. The inner energy transmission cavity is connected, and the energy transmission cavity is also connected to an energy conducting tube fixedly connected to the inner side of the stabilizing frame. An energy transmission part is slidably connected to the inner side of the other end of the energy conducting tube, and the other end of the energy transmission part is fixedly connected to the induction push plate, and the induction push plate passes to the inner side of the constant support tube, and is arranged opposite to the cooperative drive control component, and is used to cooperate with the cooperative drive control component to drive the air flow inside the energy transmission cavity, realize the driving of the adaptive clamping component, and complete the fixing of the winding drum. A rotating motor fixedly connected to the stabilizing frame is arranged on the outer side of the adaptive clamping component on one side, and the output end of the rotating motor is connected to the adaptive clamping component through a driving gear, and is used to cooperate with the adaptive clamping component to realize the rotation of the winding drum and complete the winding of the sponge pad.
3. The winding device for producing a sponge pad according to claim 2, characterized in that: The adaptive clamping assembly includes: a support rotating tube, a pressure control through hole, a piston ring, a limit stop ring, a pressure control part, an L-shaped connecting tube, a sensing part, a retractable sliding rod and a locking clamp. The support rotating tube passes through the wall of the stable frame and is rotatably connected to the stable frame. A pressure control through hole is fixedly connected to the tube wall on the inner side of the energy transmission cavity. A piston ring is slidably connected to the inner side of the support rotating tube. A limit stop ring fixedly connected to the inner wall of the support rotating tube is arranged between the piston ring and the pressure control through hole. A spring is fixedly connected between the piston ring and the support rotating tube. A spring fixedly connected to the support rotating tube is symmetrically arranged on the outer side of the other end of the piston ring. An L-shaped connecting tube is connected, and a pressure control part fixedly connected to the piston ring is slidingly connected on the inner side of one end of the L-shaped connecting tube, and a sensing part is slidingly connected on the inner side of the other end, and a retractable slide rod is slidingly connected on the inner side of the sensing part, and a spring is fixedly connected between the retractable slide rod and the sensing part, and the other end of the retractable slide rod is fixedly connected to a locking clamp arranged on the outer side of the L-shaped connecting tube, which is used to cooperate with the movement of the piston ring to clamp and fix the winding drum, and a driving gear meshing with the driven gear is fixedly connected on the outer side of the supporting rotating tube on one side, which is used to cooperate with the rotating motor to realize the rotation of the winding drum.
4. The winding device for producing a sponge pad according to claim 3, characterized in that: The cooperative drive control component includes: a control frame, a telescopic part, a synchronization frame, a positioning slide rod, a push-pull rod, a sealing insert, a fixed seat, a piston part, a positioning guide plate, a control plate, a push-pull part and a pressure regulating part. The control frame is arranged on the inner side of the supporting chassis, and a synchronization frame is provided on the control frame in a sliding connection. A plurality of positioning slide rods which are slidably connected to the frame wall of the control frame are fixedly connected on the inner side of the synchronization frame. A spring which is arranged around the outer side of the positioning slide rod is fixedly connected between the control frame and the synchronization frame. The synchronization frame is connected to the supporting chassis through a telescopic part. Sealing inserts are provided on the top of both ends of the control frame. The sealing inserts are fixedly connected to a fixing seat which is fixedly connected to the outer side of the supporting frame. One end of the sealing insert is inserted into the inner side of a constant support tube and connected to the constant support tube. A rotatable connection and an inner sliding connection are provided with a push-pull piece, the other end of the push-pull piece is fixedly connected to the control panel, the control panel is arranged opposite to the induction push plate located at the bottom after flipping, a piston piece is slidably connected to the inner side of the other end of the sealing insert, the piston piece is slidably connected to the positioning guide plate fixedly connected to the inner side of the sealing insert, and is connected to the regulating frame through a push-pull rod, one end of the push-pull rod is rotatably connected to the piston piece, and the other end is rotatably connected to the regulating frame, which is used to cooperate with the movement of the regulating frame to realize the driving of the adaptive clamping assembly, and a pressure regulating piece arranged opposite to the flattening locking assembly is fixedly connected to the outer side of the synchronization frame, which is used to cooperate with the movement of the synchronization frame to drive the flattening locking assembly to realize the fixation of the cut sponge pad.
5. The winding device for producing a sponge pad according to claim 4, characterized in that: The flattening and locking assembly includes: a mounting base, a lifting block, a flattening block, a lifting control tube, a control groove and a control ring. The mounting base is fixedly connected to the inner side of the supporting chassis, and a lifting block is slidably connected to the inner side of the mounting base. Control grooves are provided on the inner sides of both ends of the lifting block, and a lifting control tube fixedly connected to the mounting base is provided on the inner side of the control groove. One end of the lifting control tube is arranged opposite to the pressure regulating part, and a control ring slidably connected to the control groove is fixedly connected on the outer wall of the other end, which is used to cooperate with the movement of the pressure regulating part on the inner side of the lifting control tube to realize the lifting and lowering of the lifting block. A flattening block is slidably connected to the inner side of the lifting block, and a spring is fixedly connected between the flattening block and the lifting block, which is used to cooperate with the lifting block to realize the flattening of the sponge pad in the winding, and to cooperate with the movement of the lifting block to realize the fixation of the sponge pad to be cut.
6. The winding device for producing a sponge pad according to claim 2, characterized in that: The automatic cutting unit includes: a connecting seat, a retractable member and a cutting knife. The connecting seat is arranged between adjacent stabilizing frames and is fixedly connected to the constant support tube. A cutting knife is arranged on the outer side of the connecting seat. A retractable member is fixedly connected between the cutting knife and the connecting seat to drive the cutting knife to move and realize cutting of the wound sponge pad.
7. The winding device for producing a sponge pad according to claim 1, characterized in that: The guide stabilization unit includes: a guide frame, a support slider, a guide rod and a guide roller. The guide frame is arranged on the outside of the support frame and is fixedly connected to the support chassis. Support sliders are slidably connected to the inner sides of the frame walls at both ends of the guide frame. The support slider is slidably connected to the guide rod fixedly connected to the inner side of the guide frame. A spring is fixedly connected between the support slider and the guide frame. Guide rollers are rotatably connected between the support sliders on both sides, which are used to cooperate with the support slider to achieve support and guidance of the wound sponge pad and stabilize the tension of the sponge pad.
Citation Information
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