Steel bar truss floor support plate production device

Abstract

The invention discloses a steel bar truss floor support plate production device, and relates to the field of steel bar truss floor support plate production, the steel bar truss floor support plate production device comprises a positioning plate, a supporting column is arranged at the end of the positioning plate, an adjusting assembly is slidably mounted on one side of the supporting column, and a steel bar is positioned and adjusted through the adjusting assembly; according to the steel bar truss floor support plate production device, when a rotating block rotates, a second push rod arranged at the end of the rotating block is synchronously driven to move, and due to the fact that the end of the second push rod is rotationally connected with a connecting block, when a hydraulic part is started, the connecting block and the second push rod are matched to drive the rotating block to rotate; and meanwhile, a rotating block drives a first push rod and an extrusion block to extrude the reinforcing steel bars, so that the reinforcing steel bars are prevented from bending and other defects, and the strength of the whole floor support plate is improved.

Description

Technical Field

[0001] The invention relates to a steel bar truss floor deck production technology, and in particular to a steel bar truss floor deck production device. Background Art

[0002] The steel truss floor slab is a composite load-bearing slab that is connected to the bottom plate by welding. It realizes mechanized production, which is conducive to uniform spacing of steel bars and uniform thickness of concrete cover, and improves the construction quality of the floor. The steel truss used is a truss structure made of steel bars as the main raw material and processed by welding and other processes.

[0003] In the Chinese invention patent with publication number CN115741081A, a fully automatic assembly production line for steel truss floor decks is disclosed. In the fully automatic assembly production line for steel truss floor decks, the steel truss conveying and flipping device can convey the steel truss to the double-mold platform, the bottom plate conveying device can convey the bottom plate to the double-mold platform, the double-mold platform can receive the steel truss and the bottom plate, and realize the positioning of the steel truss and the bottom plate, and can also drive the positioned steel truss and the bottom plate to the screw locking device, the screw locking device can punch holes and screw lock the bottom plate and the steel truss on the double-mold platform to form a steel truss floor deck. The steel truss floor deck conveying and flipping device can convey the steel truss floor deck to the material transfer device, the material transfer device can drive the steel truss floor deck to the stacking station; the steel truss floor deck stacking device can convey the steel truss floor deck on the material transfer device to the finished product transfer device. Through the coordination of various devices, various processes are connected into a production line, realizing the fully automatic assembly of steel trusses and base plates, reducing labor intensity and improving production efficiency.

[0004] When the existing equipment is in use, during the design or manufacturing process of the steel truss, if the lap or welding quality of the steel bars is not good, the truss may be insufficient in strength, affecting the stability of the floor deck. At the same time, if the connection between the steel truss and the steel plate is not tight, it may cause the structure to loosen or produce unnecessary gaps, thereby affecting the stability and bearing capacity of the truss plate. Therefore, a steel truss floor deck production device has been developed. Summary of the invention

[0005] The purpose of the present invention is to provide a steel bar truss floor deck production device to solve the above-mentioned deficiencies in the prior art.

[0006] In order to achieve the above-mentioned object, the present invention provides the following technical solutions: a steel bar truss floor deck production device, comprising a positioning plate, a support column is arranged at the end of the positioning plate, and an adjustment component is slidably installed on one side of the support column, and the steel bar is positioned and adjusted by the adjustment component;

[0007] Wherein, the adjustment assembly comprises a fixing plate connected to the supporting column, a supporting plate is arranged at the end of the fixing plate, the cross section of the supporting plate is L-shaped, and a groove plate is arranged at the end of the supporting plate;

[0008] A limit plate is symmetrically arranged on the upper end of the fixed plate and located at the support plate, and a rotating shaft is arranged at the end of the limit plate, and the end of the rotating shaft passes through and extends to the other end of the limit plate, and elastic members are sleeved at both ends of the outer surface of the rotating shaft, and the opposite ends of the two elastic members are connected to the outer surface of the limit plate;

[0009] A rotating block is arranged at the middle position of the outer surface of the rotating shaft, a first push rod is rotatably mounted on one end of the rotating block, and an extrusion block is rotatably mounted on one end of the first push rod away from the rotating block;

[0010] The second push rod is rotatably mounted on one end of the rotating block away from the first push rod, and a connecting block is rotatably mounted on the end of the second push rod. A hydraulic component is disposed on the end of the connecting block, and the end of the hydraulic component away from the connecting block is connected to the end of the fixed plate;

[0011] Positioning rods are provided at one end of the fixing plate and on both sides of the hydraulic component, and the outer surface of the positioning rods is slidably connected to the inner wall of the extrusion block;

[0012] A detection component is assembled on one side of the support column, and the assembly position of the steel bar is detected by the detection component.

[0013] As a further optimization solution of the present invention, a docking block is provided at one end of the fixing plate close to the supporting column, and the outer surface of the docking block is slidably connected to the inner wall of the supporting column.

[0014] As a further optimization solution of the present invention, the detection component includes an adjustment plate connected to the support column, and a protective plate is provided at the end of the adjustment plate.

[0015] As a further optimization scheme of the present invention, a positioning column is provided in the middle position of the end of the adjustment plate, a detection plate is rotatably mounted on the outer surface of the positioning column, and a first pressing block is provided at one end of the detection plate.

[0016] As a further optimization solution of the present invention, a protection rod is rotatably mounted on one end of the detection plate away from the first pressing block, and the cross-section of the protection rod is arc-shaped.

[0017] As a further optimization solution of the present invention, a fixing rod is rotatably mounted on the end of the protection rod, and an adjusting rod is rotatably mounted on one end of the fixing rod away from the detection plate.

[0018] As a further optimization solution of the present invention, a second pressing block is rotatably mounted on the end of the adjusting rod, and the outer surface of the second pressing block is rotatably connected to the end of the protective rod.

[0019] As a further optimization scheme of the present invention, a limiting rod is rotatably installed on one end of the protection rod close to the detection plate, and one end of the limiting rod away from the protection rod is rotatably connected to the outer surface of the positioning column.

[0020] As a further optimization scheme of the present invention, a connecting rod is rotatably installed on the outer surface of the positioning column and located at the connection between the limit rod and the positioning column, and one end of the connecting rod away from the positioning column is rotatably connected to the end of the adjusting rod.

[0021] As a further optimization solution of the present invention, a detection member is provided at the connection between the detection plate and the positioning column, and the bonding state of the steel bars is detected by the detection member.

[0022] Compared with the prior art, the present invention provides a steel truss floor decking production device, which has the following beneficial effects: when the rotating block rotates, the second push rod arranged at its end is synchronously driven to move, and since the end of the second push rod is rotatably connected to the connecting block, when the hydraulic component is started, the connecting block and the second push rod are cooperated to drive the rotating block to rotate, and at the same time, the rotating block drives the first push rod and the extrusion block to extrude the steel bars, thereby ensuring that the steel bars as a whole will not have defects such as bending, thereby improving the strength of the overall floor decking.

[0023] After the first pressing block is in contact with the steel bar, the detection plate is synchronously driven to rotate around the positioning column, and then the second pressing block is driven to move in cooperation with the protective rod, and the second pressing block is driven to fit the outer surface of another steel bar to detect structural looseness or unnecessary gaps, thereby ensuring the stability of the steel bar connection. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0025] Figure 1 A schematic diagram of the overall structure provided by an embodiment of the present invention;

[0026] Figure 2 A first schematic diagram of the structure of the regulating component provided by an embodiment of the present invention;

[0027] Figure 3 A second schematic diagram of the structure of the regulating component provided by an embodiment of the present invention;

[0028] Figure 4 A first cross-sectional view of the internal structure of the adjustment component provided by an embodiment of the present invention;

[0029] Figure 5 A second cross-sectional view of the internal structure of the adjustment assembly provided by an embodiment of the present invention;

[0030] Figure 6 A schematic diagram of the structure of a detection component provided in an embodiment of the present invention;

[0031] Figure 7 A first cross-sectional view of the internal structure of a detection component provided by an embodiment of the present invention;

[0032] Figure 8 A second cross-sectional view of the internal structure of the detection component provided in an embodiment of the present invention.

[0033] Description of reference numerals:

[0034] 1. Positioning plate; 2. Adjustment component; 3. Detection component; 11. Support column; 21. Fixed plate; 211. Docking block; 22. Support plate; 23. Groove plate; 24. Limit plate; 25. Rotating shaft; 251. Elastic member; 26. Rotating block; 261. First push rod; 262. Second push rod; 263. Connecting block; 264. Extrusion block; 27. Hydraulic member; 28. Positioning rod; 31. Adjustment plate; 32. Protective plate; 33. Positioning column; 34. Detection plate; 341. Detection member; 35. First pressing block; 36. Protective rod; 37. Limiting rod; 38. Fixed rod; 39. Connecting rod; 391. Adjustment rod; 392. Second pressing block. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance. In addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0037] Example: See Figure 1-Figure 8 A steel bar truss floor deck production device includes a positioning plate 1, a support column 11 is arranged at the end of the positioning plate 1, and an adjustment component 2 is slidably installed on one side of the support column 11, and the adjustment component 2 is used to position and adjust the steel bar.

[0038] In this solution, a guide groove is provided on the outer surface of the support column 11, and the inner wall of the guide groove is slidably connected to the outer surface of the end of the adjustment component 2. At the same time, the inner cavity of the support column 11 is provided with a device with a telescopic function such as an electric telescopic rod, and the output end of the electric telescopic rod is connected to the end of the adjustment component 2, thereby driving the adjustment component 2 to move up and down.

[0039] Furthermore, the adjustment component 2 includes a fixing plate 21 connected to the supporting column 11 , a supporting plate 22 is provided at the end of the fixing plate 21 , the cross section of the supporting plate 22 is L-shaped, and a groove plate 23 is provided at the end of the supporting plate 22 .

[0040] In this embodiment, the outer surface of the steel bar is limited by the groove plate 23, and the steel bar is preliminarily limited in cooperation with the extrusion block 264. At the same time, when the adjustment component 2 moves along the outer surface of the steel bar, the raised or recessed parts are corrected synchronously, thereby ensuring the tightness of the steel bar connection.

[0041] Furthermore, a limiting plate 24 is symmetrically arranged on the upper end of the fixing plate 21 and the supporting plate 22, and a rotating shaft 25 is arranged at the end of the limiting plate 24, and the end of the rotating shaft 25 passes through and extends to the other end of the limiting plate 24. At the same time, elastic members 251 are sleeved on both ends of the outer surface of the rotating shaft 25, and the opposite ends of the two elastic members 251 are connected to the outer surface of the limiting plate 24.

[0042] The elastic member 251 is a torsion spring or other elastic member, and the rotating shaft 25 is supported by the elastic member 251 so that the rotating shaft 25 is always in a stable state.

[0043] Furthermore, a rotating block 26 is provided at the middle position of the outer surface of the rotating shaft 25 , a first push rod 261 is rotatably mounted on one end of the rotating block 26 , and an extrusion block 264 is rotatably mounted on one end of the first push rod 261 away from the rotating block 26 .

[0044] Specifically, the rotating block 26 is supported by the rotating shaft 25 so that it is stably located between the two limiting plates 24 , and the rotating block 26 is kept in a taut state in cooperation with the elastic member 251 .

[0045] At the same time, after the extrusion block 264 is in contact with the outer surface of the steel bar, the extrusion block 264 is driven to move along the outer surface of the positioning rod 28, and the first push rod 261 set on the extrusion block 264 drives the rotating block 26 to rotate, and then the rotating block 26 is supported by the elastic member 251.

[0046] Furthermore, a second push rod 262 is rotatably mounted on one end of the rotating block 26 away from the first push rod 261, and a connecting block 263 is rotatably mounted on the end of the second push rod 262. A hydraulic component 27 is provided at the end of the connecting block 263, and an end of the hydraulic component 27 away from the connecting block 263 is connected to the end of the fixed plate 21.

[0047] Specifically, when the rotating block 26 rotates, the second push rod 262 disposed at its end is synchronously driven to move, and since the end of the second push rod 262 is rotatably connected to the connecting block 263, when the hydraulic component 27 is started, the connecting block 263 and the second push rod 262 drive the rotating block 26 to rotate. The hydraulic component 27 is a component with telescopic function such as a hydraulic cylinder, and is connected to an external control device.

[0048] Furthermore, positioning rods 28 are provided at one end of the fixing plate 21 and on both sides of the hydraulic component 27 , and the outer surface of the positioning rods 28 is slidably connected to the inner wall of the extrusion block 264 .

[0049] Specifically, the extrusion block 264 is limited by the positioning rod 28, thereby ensuring that the extrusion block 264 will not tilt when it moves.

[0050] Furthermore, a docking block 211 is provided at one end of the fixing plate 21 close to the supporting column 11 , and an outer surface of the docking block 211 is slidably connected to an inner wall of the supporting column 11 .

[0051] Specifically, the docking block 211 is connected to the output end of the electric telescopic rod inside the support column 11, and the outer surface of the docking block 211 is slidably connected to the inner wall of the guide groove to ensure that the adjustment component 2 as a whole does not shake when moving.

[0052] At the same time, the docking block 211 is rotatably connected to the fixing plate 21, so that the angle of the entire adjustment component 2 can be adjusted according to actual conditions to make it suitable for the current scene.

[0053] Furthermore, the detection assembly 3 is assembled on one side of the support column 11, and the assembly position of the steel bar is detected by the detection assembly 3. The detection assembly 3 includes an adjustment plate 31 connected to the support column 11, and a protective plate 32 is provided at the end of the adjustment plate 31. A positioning column 33 is provided at the middle position of the end of the adjustment plate 31, and a detection plate 34 is rotatably mounted on the outer surface of the positioning column 33, and a first pressing block 35 is provided at one end of the detection plate 34.

[0054] In this embodiment, both ends of the adjustment plate 31 are slidably mounted on the outer surface of the support column 11, so that the height of the detection component 3 can be adjusted according to the actual state, and it is fixed by a fixing component such as a latch.

[0055] The components inside the detection assembly 3 are protected by the protective plate 32, and the detection plate 34 rotatably mounted on the positioning column 33 cooperates with the first pressing block 35 to detect the flatness of the steel bars, wherein the middle position of the outer surface of the detection plate 34 is rotatably connected to the outer surface of the positioning column 33.

[0056] Furthermore, a protection rod 36 is rotatably mounted on one end of the detection plate 34 away from the first pressing block 35, and the cross section of the protection rod 36 is arc-shaped. A fixing rod 38 is rotatably mounted on the end of the protection rod 36, and an adjustment rod 391 is rotatably mounted on the end of the fixing rod 38 away from the detection plate 34.

[0057] Specifically, after the first pressing block 35 is in contact with the steel bar, it synchronously drives the detection plate 34 to rotate around the positioning column 33, and then cooperates with the protective rod 36 to drive the second pressing block 392 to move and drive the second pressing block 392 to contact the outer surface of another steel bar.

[0058] Furthermore, a second pressing block 392 is rotatably mounted on the end of the adjusting rod 391 , and an outer surface of the second pressing block 392 is rotatably connected to the end of the protective rod 36 .

[0059] Specifically, the lower end of the second pressing block 392 is supported by the fixing rod 38 and the adjusting rod 391, so that the second pressing block 392 maintains overall stability when it is in contact with the steel bar, and the first pressing block 35 is conveniently aligned according to the position of the second pressing block 392 when it contacts the steel bar.

[0060] Furthermore, a limit rod 37 is rotatably mounted on one end of the protection rod 36 close to the detection plate 34, and an end of the limit rod 37 away from the protection rod 36 is rotatably connected to the outer surface of the positioning column 33. A connecting rod 39 is rotatably mounted on the outer surface of the positioning column 33 and located at the connection between the limit rod 37 and the positioning column 33, and an end of the connecting rod 39 away from the positioning column 33 is rotatably connected to the end of the adjustment rod 391.

[0061] Specifically, the protection rod 36 and the adjustment rod 391 are supported by the limiting rod 37 and the connecting rod 39, so that no shaking occurs during the detection process.

[0062] Furthermore, a detection member 341 is provided at the connection between the detection plate 34 and the positioning column 33 , and the detection member 341 is used to detect the bonding state of the steel bars.

[0063] Specifically, the detection member 341 is a component with a balance detection function, such as an angle sensor. The connection of the rib truss is detected by the detection member 341 to ensure the flatness of the overall welding.

[0064] The control device can select a single-chip microcomputer as the control end. In this embodiment, the single-chip microcomputer is a typical embedded microcontroller (Micro controller unit), which is composed of an arithmetic unit, a controller, a memory, an input and output device, etc., which is equivalent to a microcomputer. Compared with the general-purpose microprocessor used in personal computers, it emphasizes self-supply (no external hardware) and cost saving. Its biggest advantage is that it is small in size and can be placed inside the instrument, but it has a small storage capacity, a simple input and output interface, and low functional consumption.

[0065] The above description is only by way of illustration of certain exemplary embodiments of the present invention. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A steel truss floor deck production device, characterized in that: It comprises a positioning plate (1), wherein a support column (11) is arranged at the end of the positioning plate (1), and an adjustment component (2) is slidably mounted on one side of the support column (11), and the positioning of the steel bar is adjusted by the adjustment component (2); The adjustment assembly (2) comprises a fixing plate (21) connected to the support column (11), a supporting plate (22) is arranged at the end of the fixing plate (21), the cross section of the supporting plate (22) is L-shaped, and a groove plate (23) is arranged at the end of the supporting plate (22); A limit plate (24) is symmetrically arranged on the upper end of the fixed plate (21) and located on the support plate (22), and a rotating shaft (25) is arranged at the end of the limit plate (24), and the end of the rotating shaft (25) passes through and extends to the other end of the limit plate (24), and elastic members (251) are sleeved on both ends of the outer surface of the rotating shaft (25), and opposite ends of the two elastic members (251) are connected to the outer surface of the limit plate (24); A rotating block (26) is provided at a middle position of the outer surface of the rotating shaft (25); a first push rod (261) is rotatably mounted on one end of the rotating block (26); and an extrusion block (264) is rotatably mounted on one end of the first push rod (261) away from the rotating block (26); A second push rod (262) is rotatably mounted on one end of the rotating block (26) away from the first push rod (261), and a connecting block (263) is rotatably mounted on the end of the second push rod (262). A hydraulic component (27) is disposed at the end of the connecting block (263), and an end of the hydraulic component (27) away from the connecting block (263) is connected to the end of the fixed plate (21); Positioning rods (28) are provided at one end of the fixing plate (21) and on both sides of the hydraulic component (27), and the outer surface of the positioning rod (28) is slidably connected to the inner wall of the extrusion block (264); A detection component (3) is assembled on one side of the support column (11), and the assembly position of the steel bars is detected by the detection component (3).

2. A steel truss floor deck production device according to claim 1, characterized in that: A docking block (211) is provided at one end of the fixing plate (21) close to the supporting column (11), and an outer surface of the docking block (211) is slidably connected to an inner wall of the supporting column (11).

3. A steel bar truss floor deck production device according to claim 1, characterized in that: The detection assembly (3) comprises an adjustment plate (31) connected to the support column (11), and a protective plate (32) is provided at the end of the adjustment plate (31).

4. A steel bar truss floor deck production device according to claim 3, characterized in that: A positioning column (33) is provided in the middle of the end of the adjustment plate (31), a detection plate (34) is rotatably mounted on the outer surface of the positioning column (33), and a first pressing block (35) is provided at one end of the detection plate (34).

5. A steel bar truss floor deck production device according to claim 4, characterized in that: A protection rod (36) is rotatably mounted on one end of the detection plate (34) away from the first pressing block (35); the cross section of the protection rod (36) is arc-shaped.

6. A steel bar truss floor deck production device according to claim 5, characterized in that: A fixing rod (38) is rotatably mounted on the end of the protection rod (36), and an adjusting rod (391) is rotatably mounted on one end of the fixing rod (38) away from the detection plate (34).

7. A steel bar truss floor deck production device according to claim 6, characterized in that: A second pressing block (392) is rotatably mounted on the end of the adjusting rod (391), and the outer surface of the second pressing block (392) is rotatably connected to the end of the protective rod (36).

8. A steel bar truss floor deck production device according to claim 7, characterized in that: A limiting rod (37) is rotatably mounted on one end of the protection rod (36) close to the detection plate (34), and an end of the limiting rod (37) away from the protection rod (36) is rotatably connected to the outer surface of the positioning column (33).

9. A steel bar truss floor deck production device according to claim 8, characterized in that: A connecting rod (39) is rotatably mounted on the outer surface of the positioning column (33) and at the connection between the limiting rod (37) and the positioning column (33); one end of the connecting rod (39) away from the positioning column (33) is rotatably connected to the end of the adjusting rod (391).

10. A steel bar truss floor deck production device according to claim 9, characterized in that: A detection piece (341) is provided at the connection between the detection plate (34) and the positioning column (33), and the detection piece (341) is used to detect the bonding state of the steel bars.

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