High-precision punching and polishing device based on metal plate machining

By designing a high-precision punching and grinding device with a replaceable specification punching head, the problem of shutdown in the replacement of processing specifications in the prior art is solved, and the function of quickly changing specifications during the production process is realized, and the production efficiency is improved.

CN119550064AActive Publication Date: 2025-03-04JIANGSU GUANTENG MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202411292736.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-03-04
Estimated Expiration
2044-09-14

AI Technical Summary

Technical Problem

The existing punching and grinding devices need to shut down and replace the processing head when changing the processing specifications, resulting in low processing efficiency.

Method used

A high-precision punching and grinding device including a conveyor belt, a grinding belt and a punching head is designed. The punching head can be replaced without stopping, and the specifications can be replaced by placing the disc and deflecting mechanism.

Benefits of technology

It realizes that the punching specifications can be replaced without shutdown in the metal plate processing production line, which improves production efficiency and reduces downtime.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of machining tools, and discloses a high-precision punching and polishing device based on metal plate machining. A metal plate firstly moves to the position below a punching head and stops moving, the punching head moves downwards and rotates automatically, the metal plate is punched through the punching head, then the metal plate moves to the position below a grinding belt and stops moving, the grinding belt grinds the punching position of the metal plate, and when the specification of the punching head needs to be changed, the punching head moves to a containing disc, and the punching head moves to the containing disc; after the punching heads abut against the containing disc, the punching mechanism unloads the punching heads so that the punching heads can be reserved on the containing disc, then the containing disc deflects, and the punching heads of other specifications on the containing disc are installed by the punching mechanism again, so that the punching mechanism completes replacement of the specifications of the punching heads, and the punching heads of the other specifications are replaced by the punching mechanism during continuous production of a metal plate machining production line. The punching specification can be changed in the production process, a large amount of time waste caused by shutdown of a production line is avoided, and the production efficiency of the punching and polishing device is improved.
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Description

Technical Field

[0001] The invention relates to the technical field of machining machine tools, and in particular to a high-precision punching and grinding device based on metal plate machining. Background Art

[0002] Punching processing refers to punching various patterns on steel plates, leather, cloth, wood boards and other materials to meet different needs.

[0003] In the existing punching and grinding devices, such as Chinese patent application CN116900162A, the punching assembly is set up to punch the I-shaped metal plate. At the same time, under the driving action of the step-by-step moving assembly, the translation frame is moved step by step relative to the support platform, and the automatic equal-distance adjustment of the punching head position is realized. After the punching head moves a certain distance, the I-shaped metal plate is vertically punched once, which greatly improves the punching efficiency and automation of the I-shaped metal plate; and the bracket is set up to alternately move towards and away from the punching head under the action of the transmission assembly, so that when the punching head is in the punching operation, the bearing block I on the bracket can support the I-shaped metal plate, ensure the stable support of the opening area of ​​the I-shaped metal plate, prevent the punching area of ​​the I-shaped metal plate from being deformed, and greatly ensure the punching quality of the I-shaped metal plate, and the grinding plate set up can slide relative to the I-shaped metal plate under the transmission action of the sliding assembly, so as to achieve the grinding and deburring effect of the I-shaped metal plate after punching, and the punching quality of the I-shaped metal plate is greatly improved.

[0004] However, there are still the following problems: when the punching and grinding device punches holes in the metal plate, the processing hole diameter is not single. When the processing specifications need to be changed, it is currently necessary to stop the machine to replace the processing head, resulting in low processing efficiency of the punching and grinding device. Summary of the invention

[0005] In view of the shortcomings of the prior art, the present invention provides a high-precision punching and grinding device based on metal plate processing. When a continuous metal plate processing production line is produced, the punching specifications can be changed during the production process, thereby avoiding a large amount of time waste caused by production line shutdown, and improving the production efficiency of the punching and grinding device. It solves the problem that when the punching and grinding device punches holes in the metal plate, the processing hole diameter is not single. When the processing specifications need to be changed, it is currently necessary to stop the machine to replace the processing head, resulting in low processing efficiency of the punching and grinding device.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a high-precision punching and grinding device based on metal plate processing, comprising a machine body, a grinding mechanism arranged on the machine body, and a punching mechanism arranged on the machine body, the grinding mechanism comprising a conveyor belt and a grinding belt, the machine body is provided with the conveyor belt, the conveyor belt passes through the machine body, the upper part of the conveyor belt on the machine body and the part adjacent to the machine body are open ends, so that the metal plate conveyed on the conveyor belt passes through the wall surface of the machine body, the machine body is provided with the grinding belt, the grinding belt is located above the conveyor belt, the bottom end of the grinding belt is adjacent to the conveyor belt, and the grinding belt is used to grind the metal plate on the conveyor belt;

[0007] The punching mechanism includes a punching head and a placement plate. The punching head is arranged on the machine body, the punching head is located above the conveyor belt, the punching head is located in front of the conveying direction of the conveyor belt, the grinding belt is located behind the conveying direction of the conveyor belt, the punching head is used to punch the metal plate on the conveyor belt, the placement plate is arranged in the machine body, the placement plate and the punching head are located at the same height, and the placement plate is used to place the punching heads of different specifications;

[0008] When the specification of the punching head is changed, the punching head in use is pressed against the placement plate, and the punching head in use is unloaded onto the placement plate. After the placement plate is deflected, the spare punching head on the placement plate is used.

[0009] Preferably, the grinding mechanism also includes a conveying motor, which is fixedly mounted on the machine body, and is dynamically connected to the conveyor belt. A load-bearing plate is provided in the inner ring of the conveyor belt, and the load-bearing plate is fixedly connected to the inner side wall of the machine body, and the load-bearing plate is adjacent to the bottom end of the top surface of the conveyor belt. Conveying roller frames are provided on both sides of the machine body, and the conveying roller frames are adjacent to the machine body. The conveying end of the conveying roller frame is at the same height as the conveyor belt, and the width of the conveying roller frame is matched with the width of the conveyor belt. The conveying roller frame is used to transfer metal plates.

[0010] Preferably, there are two shaft rollers rotatably mounted in the body, the shaft rollers are opposite to each other up and down, the grinding belt is stretched on the shaft rollers, a grinding motor is fixedly mounted in the body, pulleys are fixedly mounted on the shaft of the grinding motor and the shaft rollers at the bottom, the pulleys are opposite to each other up and down, and a belt is stretched on the pulleys.

[0011] Preferably, a plurality of limiting rollers are fixedly installed in the machine body, the limiting rollers are symmetrically distributed below the grinding belt and the punching head, the limiting rollers are located above the conveyor belt, the limiting rollers are adjacent to the conveyor belt, and the limiting rollers are used to limit the metal plate on the conveyor belt.

[0012] Preferably, the punching mechanism also includes a slide rail, which is fixedly installed on the inner top of the body, and a sliding part is slidably engaged with the slide rail. A screw is rotatably engaged with the inner top of the body, and the screw passes through the sliding part. The screw and the sliding part are threadedly engaged, the length of the slide rail and the screw are adapted to the width of the conveyor belt, and a stepper motor is fixedly installed on the inner top of the body, and the stepper motor is dynamically connected to the screw.

[0013] Preferably, a hydraulic rod is fixedly mounted on the bottom end of the sliding member, the telescopic end of the hydraulic rod faces downward, a punching motor is fixedly mounted on the extension rod of the hydraulic rod, a clamp is fixedly mounted on the shaft of the punching motor, and the punching head is clamped and fixed on the clamp.

[0014] Preferably, a servo motor is fixedly mounted on the inner wall of the body, the servo motor is located on the moving track of the punching head, the placement plate is fixedly mounted on the shaft of the servo motor, a positioning clamp arm is rotatably mounted on the placement plate, the positioning clamp arm is used to fix the punching head on the placement plate, a rotating arm cylinder is fixedly mounted on the placement plate, and the rotating arm cylinder is dynamically connected to the positioning clamp arm.

[0015] Preferably, a plurality of accommodating openings are provided on the placement plate, and the accommodating openings are circular and evenly distributed on the placement plate, and the accommodating openings are adapted to the cross-sectional dimensions of the punching head. The positioning clamp arms are divided into two parts and are symmetrically distributed on both sides of the accommodating openings. The positioning clamp arms on both sides are meshed with each other through teeth to be dynamically connected, and the plurality of positioning clamp arms are adapted to each accommodating opening respectively.

[0016] Preferably, a fixing frame is fixedly installed on the inner wall of the body, the fixing frame and the placement plate are located at the same height, the fixing frame is adjacent to the placement plate, a ratchet is rotatably fitted on the fixing frame, the ratchet is adjacent to the top surface of the placement plate, the length of the ratchet extends to the top of the placement plate, a torsion spring is sleeved on the axis of the ratchet, one end of the torsion spring is connected to the ratchet, and the other end of the torsion spring is connected to the fixing frame, a plurality of limit rods are fixedly installed on the top surface of the placement plate, the limit rods are evenly distributed in a circular shape, the limit rods are respectively located between each adjacent accommodating opening, the position of the ratchet covers the rotation trajectory of the limit rod, and the rotation direction of the ratchet is opposite to the rotation direction of the limit rod.

[0017] Preferably, an electrically controlled translation platform is fixedly mounted on the inner wall of the body, the length of the electrically controlled translation platform is greater than the width of the conveyor belt, a brush arm is fixedly mounted on the moving platform of the electrically controlled translation platform, the brush arm is located above the conveyor belt, and the brush arm is adjacent to the conveyor belt.

[0018] Compared with the prior art, the present invention provides a high-precision punching and grinding device based on metal plate processing, which has the following beneficial effects:

[0019] 1. The high-precision punching and grinding device based on metal plate processing sends the metal plate to the conveyor belt, which drives the metal plate to move in the machine body. The metal plate first moves to the bottom of the punching head and stops moving. The punching head moves down and rotates. The metal plate is punched by the punching head, and then the punching head is reset. The metal plate moves again on the conveyor belt, and the metal plate moves to the bottom of the grinding belt and stops moving. The grinding belt grinds the punching position of the metal plate, and then the conveyor belt drives the metal plate to move out of the machine body. When the punching head needs to be replaced When changing specifications, the punching head stops rotating and moves toward the placement disk. After the punching head hits the placement disk, the punching mechanism removes the punching head to leave the punching head on the placement disk. Then the placement disk deflects and punching heads of other specifications on the placement disk are installed again by the punching mechanism, so that the punching mechanism completes the replacement of the punching head specifications. When the continuous metal plate processing production line is in production, the punching specifications can be changed during the production process, avoiding a lot of time waste caused by production line shutdown and improving the production efficiency of the punching and grinding device.

[0020] 2. The high-precision punching and grinding device based on metal plate processing, through the setting of ratchet and positioning rod, can make the placement plate rotate in only one direction when subjected to external force, so as to avoid the punching and grinding device malfunction caused by the thrust of the placement plate when the punching head is pressed into the receiving opening of the placement plate, thereby improving the stability of the device operation.

[0021] 3. The high-precision punching and grinding device based on metal plate processing, through the setting of the brush arm, cleans the surface of the metal plate by the brush arm after the punching process, so as to avoid the debris on the metal plate affecting the quality of the grinding process, improve the service life of the grinding belt, and reduce the use cost of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the internal structure distribution of the machine body of the present invention;

[0023] Figure 2 It is a schematic diagram of the overall structure of the punching and grinding device of the present invention;

[0024] Figure 3 This is a schematic diagram of the structure distribution of the conveyor belt of the present invention;

[0025] Figure 4 This is a schematic diagram of the structure distribution of the grinding motor of the present invention;

[0026] Figure 5 It is a schematic diagram of the punching mechanism structure of the present invention;

[0027] Figure 6 This is a schematic diagram of the structural distribution of the slide rail of the present invention;

[0028] Figure 7 This is a schematic diagram of the structure distribution of the tray placement of the present invention;

[0029] Figure 8 It is a schematic diagram of the structure distribution of the bristle arm of the present invention.

[0030] In the figure: 1. body; 2. grinding mechanism; 21. conveyor belt; 22. conveying motor; 23. conveying roller frame; 24. shaft roller; 25. grinding belt; 26. grinding motor; 27. pulley; 28. belt; 29. ​​limit roller; 3. punching mechanism; 31. slide rail; 32. sliding part; 33. screw; 34. stepping motor; 35. hydraulic rod; 36. punching motor; 37. clamp; 38. punching head; 39. servo motor; 310. placement plate; 311. positioning clamp arm; 312. rotating arm cylinder; 313. fixed frame; 314. ratchet; 315. torsion spring; 316. limit rod; 317. electric control translation stage; 318. brush arm. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] As introduced in the background technology, there are deficiencies in the prior art. In order to solve the above technical problems, the present application proposes a high-precision punching and grinding device based on metal plate processing.

[0033] Example 1

[0034] In a typical implementation of the present application, Figure 1As shown, a high-precision punching and grinding device based on metal plate processing includes a body 1, a grinding mechanism 2 arranged on the body 1, and a punching mechanism 3 arranged on the body 1. The grinding mechanism 2 includes a conveyor belt 21 and a grinding belt 25. The body 1 is provided with the conveyor belt 21, and the conveyor belt 21 passes through the body 1. The upper part of the conveyor belt 21 on the body 1 and the part adjacent to the body 1 are open ends, so that the metal plate conveyed on the conveyor belt 21 passes through the wall surface of the body 1. The body 1 is provided with a grinding belt 25, and the grinding belt 25 is located above the conveyor belt 21. The bottom end of the grinding belt 25 is adjacent to the conveyor belt 21. The grinding belt 25 is used to grind the metal plate on the conveyor belt 21.

[0035] The punching mechanism 3 includes a punching head 38 and a placement plate 310. The punching head 38 is arranged on the machine body 1. The punching head 38 is located above the conveyor belt 21. The punching head 38 is located in front of the conveying direction of the conveyor belt 21. The grinding belt 25 is located behind the conveying direction of the conveyor belt 21. The punching head 38 is used to punch the metal plate on the conveyor belt 21. The placement plate 310 is arranged in the machine body 1. The placement plate 310 and the punching head 38 are located at the same height. The placement plate 310 is used to place punching heads 38 of different specifications.

[0036] When the specification of the punching head 38 is changed, the punching head 38 in use is pressed against the placement tray 310, and the punching head 38 in use is unloaded onto the placement tray 310. After the placement tray 310 is deflected, the spare punching head 38 on the placement tray 310 is used.

[0037] When using the present invention:

[0038] The metal plate is sent to the conveyor belt 21, and the conveyor belt 21 drives the metal plate to move in the machine body 1. The metal plate first moves to the bottom of the punching head 38 and stops moving. The punching head 38 moves down and rotates. The metal plate is punched by the punching head 38, and then the punching head 38 is reset. The metal plate moves again on the conveyor belt 21, and the metal plate moves to the bottom of the grinding belt 25 and stops moving. The grinding belt 25 grinds the punching position of the metal plate, and then the conveyor belt 21 drives the metal plate to move out of the machine body 1. When the punching head 38 needs to change its specifications, the punching head 38 stops rotating and punches. The hole head 38 moves toward the placement plate 310. After the punching head 38 is pressed against the placement plate 310, the punching mechanism 3 removes the punching head 38 to leave the punching head 38 on the placement plate 310. Then the placement plate 310 is deflected, and the punching heads 38 of other specifications on the placement plate 310 are installed again by the punching mechanism 3, so that the punching mechanism 3 completes the replacement of the specifications of the punching head 38. Therefore, when the continuous metal plate processing production line is produced, the punching specifications can be changed during the production process, avoiding a lot of time waste caused by the production line shutdown, and improving the production efficiency of the punching and grinding device.

[0039] Example 2

[0040] like Figure 2-Figure 4 As shown, the difference from the above embodiment is that the grinding mechanism 2 also includes a conveying motor 22, the conveying motor 22 is fixedly installed on the body 1, the conveying motor 22 is connected to the conveyor belt 21, a load-bearing plate is arranged in the inner ring of the conveyor belt 21, the load-bearing plate is fixedly connected to the inner wall of the body 1, the load-bearing plate is adjacent to the bottom end of the top surface of the conveyor belt 21, and conveying roller frames 23 are arranged on both sides of the body 1, the conveying roller frames 23 are adjacent to the body 1, the conveying end of the conveying roller frame 23 is at the same height as the conveyor belt 21, the width of the conveying roller frame 23 is adapted to the width of the conveyor belt 21, and the conveying roller frame 23 is used to transfer metal plates.

[0041] When the metal plate is conveyed, the metal plate is first transferred on the conveying roller frame 23. After the metal plate is transferred into the machine body 1, the metal plate is placed on the conveyor belt 21, and the conveying motor 22 is started. The conveying motor 22 drives the conveyor belt 21 to rotate, so that the metal plate moves on the conveyor belt 21.

[0042] Furthermore, two shaft rollers 24 are rotatably mounted in the machine body 1, the shaft rollers 24 are opposed to each other up and down, a grinding belt 25 is stretched on the shaft rollers 24, a grinding motor 26 is fixedly mounted in the machine body 1, a pulley 27 is fixedly mounted on the shaft of the grinding motor 26 and the shaft roller 24 at the bottom, the pulleys 27 are opposed to each other up and down, a belt 28 is stretched on the pulley 27.

[0043] When performing the grinding process, the grinding motor 26 is started, the grinding motor 26 drives a pulley 27 to rotate, a pulley 27 drives a belt 28 to rotate, the belt 28 drives another pulley 27 to rotate, the other pulley 27 drives the shaft roller 24 to rotate, the shaft roller 24 drives the grinding belt 25 to rotate, so that the grinding belt 25 grinds the metal plate.

[0044] Furthermore, a plurality of limiting rollers 29 are fixedly installed in the machine body 1. The limiting rollers 29 are symmetrically distributed below the grinding belt 25 and the punching head 38. The limiting rollers 29 are located above the conveyor belt 21. The limiting rollers 29 are adjacent to the conveyor belt 21. The limiting rollers 29 are used to limit the metal plate on the conveyor belt 21.

[0045] Among them, when the metal plate is conveyed, the metal plate will enter between the conveyor belt 21 and the limiting roller 29. The limiting roller 29 limits the metal plate to prevent the metal plate from being offset due to external force during processing, thereby ensuring that the metal plate is accurately positioned at the processing position and improving the accuracy of the punching and grinding processing.

[0046] Example 3

[0047] like Figure 5-Figure 8As shown, the difference from the above embodiment is that the punching mechanism 3 also includes a slide rail 31, which is fixedly installed on the inner top of the body 1, and a sliding member 32 is slidably matched on the slide rail 31. A screw rod 33 is rotatably matched with the inner top of the body 1, and the screw rod 33 passes through the sliding member 32. The screw rod 33 is threadedly matched with the sliding member 32. The length of the slide rail 31 and the screw rod 33 is adapted to the width of the conveyor belt 21. A stepper motor 34 is fixedly installed on the inner top of the body 1, and the stepper motor 34 is power-connected with the screw 33.

[0048] Furthermore, a hydraulic rod 35 is fixedly installed at the bottom end of the sliding member 32, and the telescopic end of the hydraulic rod 35 faces downward. A punching motor 36 is fixedly installed on the extension rod of the hydraulic rod 35, and a clamp 37 is fixedly installed on the shaft of the punching motor 36, and a punching head 38 is clamped and fixed on the clamp 37.

[0049] When punching is performed, the stepper motor 34 is started, the stepper motor 34 drives the screw 33 to rotate, the screw 33 drives the sliding member 32 to move on the slide rail 31, the sliding member 32 drives the hydraulic rod 35 to move, the hydraulic rod 35 is started, the hydraulic rod 35 drives the punching motor 36 to move downward, the punching motor 36 is started to drive the clamp 37 to rotate and move downward, the clamp 37 drives the punching head 38 to move downward and rotate, so that the punching head 38 punches the metal plate.

[0050] Furthermore, a servo motor 39 is fixedly installed on the inner wall of the body 1, and the servo motor 39 is located on the moving track of the punching head 38. A placement plate 310 is fixedly installed on the axis of the servo motor 39, and a positioning clamp arm 311 is rotatably engaged on the placement plate 310. The positioning clamp arm 311 is used to fix the punching head 38 on the placement plate 310. A rotating arm cylinder 312 is fixedly installed on the placement plate 310, and the rotating arm cylinder 312 is dynamically connected to the positioning clamp arm 311.

[0051] Furthermore, a plurality of receiving openings are provided on the placement plate 310, and the receiving openings are circular and evenly distributed on the placement plate 310, and the receiving openings are adapted to the cross-sectional dimensions of the punching head 38, and the positioning clamp arms 311 are divided into two parts and symmetrically distributed on both sides of the receiving openings, and the positioning clamp arms 311 on both sides are meshed with each other through teeth to be dynamically connected, and the plurality of positioning clamp arms 311 are adapted to each receiving opening respectively.

[0052] Furthermore, a fixing frame 313 is fixedly installed on the inner wall of the body 1, and the fixing frame 313 is located at the same height as the placement plate 310, and the fixing frame 313 is adjacent to the placement plate 310. A ratchet 314 is rotatably fitted on the fixing frame 313, and the ratchet 314 is adjacent to the top surface of the placement plate 310. The length of the ratchet 314 extends to the top of the placement plate 310, and a torsion spring 315 is sleeved on the axis of the ratchet 314, one end of the torsion spring 315 is connected to the ratchet 314, and the other end of the torsion spring 315 is connected to the fixing frame 313. A plurality of limiting rods 316 are fixedly installed on the top surface of the placement plate 310, and the limiting rods 316 are evenly distributed in a circular shape. The limiting rods 316 are respectively located between each adjacent accommodating opening, and the position of the ratchet 314 covers the rotation trajectory of the limiting rod 316, and the rotation direction of the ratchet 314 is opposite to the rotation direction of the limiting rod 316.

[0053] Among them, when the specification of the punching head 38 is changed, the operation of the punching motor 36 is stopped, and the punching head 38 is driven to move into the receiving opening of the placement plate 310. After the punching head 38 reaches the receiving opening, the clamp 37 releases the clamping and fixation of the punching head 38. When the punching head 38 reaches the receiving opening, the thrust of the punching head 38 causes the placement plate 310 to drive the positioning rod 316 to press against the ratchet 314. Since the rotation direction of the ratchet 314 is opposite to that of the placement plate 310, the placement plate 310 will be pressed by the ratchet 314 and cannot be reversed, thereby ensuring the stability of the operation of the placement plate 310. Then the servo motor 39 is started, and the servo motor 39 drives the placement plate 310 to deflect and then stop running, so that the spare punching head 38 rotates to the bottom of the clamp 37, and the spare punching head 38 is clamped and fixed by the clamp 37 again, thereby completing the replacement of the specifications of the punching head 38.

[0054] Furthermore, an electrically controlled translation platform 317 is fixedly installed on the inner wall of the body 1, and the length of the electrically controlled translation platform 317 is greater than the width of the conveyor belt 21. A brush arm 318 is fixedly installed on the moving platform of the electrically controlled translation platform 317. The brush arm 318 is located above the conveyor belt 21, and the brush arm 318 is adjacent to the conveyor belt 21.

[0055] The electrically controlled translation platform 317 is started, and the electrically controlled translation platform 317 drives the brush arm 318 to move back and forth, so that the brush arm 318 cleans the surface of the metal plate after the punching process to avoid debris on the metal plate.

[0056] The overall working principle of the punching and grinding device:

[0057] The metal plate is sent to the conveyor belt 21, and the conveyor belt 21 drives the metal plate to move in the machine body 1. The metal plate first moves to the bottom of the punching head 38 and stops moving. The punching head 38 moves down and rotates. The metal plate is punched by the punching head 38, and then the punching head 38 is reset. The metal plate moves again on the conveyor belt 21, and the metal plate moves to the bottom of the grinding belt 25 and stops moving. The grinding belt 25 grinds the punching position of the metal plate, and then the conveyor belt 21 drives the metal plate to move out of the machine body 1. When the punching head 38 needs to be changed in specifications, the punching head 38 stops rotating, and the punching head 38 moves to the placement disk 310. After the punching head 38 hits the placement disk 310, the punching mechanism 3 removes the punching head 38 to leave the punching head 38 on the placement disk 310, and then the placement disk 310 deflects, and the punching heads 38 of other specifications on the placement disk 310 are installed by the punching mechanism 3 again;

[0058] When the metal plate is conveyed, the metal plate is first transferred on the conveying roller frame 23. After the metal plate is transferred into the machine body 1, the metal plate is placed on the conveyor belt 21, and the conveyor motor 22 is started. The conveyor motor 22 drives the conveyor belt 21 to rotate, so that the metal plate moves on the conveyor belt 21.

[0059] When performing the grinding process, the grinding motor 26 is started, the grinding motor 26 drives a pulley 27 to rotate, the pulley 27 drives the belt 28 to rotate, the belt 28 drives another pulley 27 to rotate, the other pulley 27 drives the shaft roller 24 to rotate, the shaft roller 24 drives the grinding belt 25 to rotate, so that the grinding belt 25 grinds the metal plate;

[0060] When the metal plate is conveyed, the metal plate will enter between the conveyor belt 21 and the limiting roller 29. The limiting roller 29 limits the metal plate to prevent the metal plate from being offset due to external force during processing, thereby ensuring that the metal plate is accurately positioned at the processing position and improving the accuracy of the punching and grinding process.

[0061] When punching, the stepper motor 34 is started, the stepper motor 34 drives the screw 33 to rotate, the screw 33 drives the slide 32 to move on the slide rail 31, the slide 32 drives the hydraulic rod 35 to move, the hydraulic rod 35 is started, the hydraulic rod 35 drives the punching motor 36 to move downward, the punching motor 36 is started to drive the clamp 37 to rotate and move downward, the clamp 37 drives the punching head 38 to move downward and rotate, so that the punching head 38 punches the metal plate;

[0062] When the specification of the punching head 38 is changed, the operation of the punching motor 36 is stopped, and the punching head 38 is driven to move into the receiving opening of the placement plate 310. After the punching head 38 is in contact with the receiving opening, the clamp 37 releases the clamping and fixing of the punching head 38. When the punching head 38 is in contact with the receiving opening, the thrust of the punching head 38 causes the placement plate 310 to drive the positioning rod 316 to contact the ratchet 314. Since the rotation directions of the ratchet 314 and the placement plate 310 are opposite, the placement plate 310 is pressed by the ratchet 314 and cannot be reversed, thereby ensuring the stability of the operation of the placement plate 310. Then the servo motor 39 is started, and the servo motor 39 drives the placement plate 310 to deflect and then stop running, so that the spare punching head 38 rotates to the bottom of the clamp 37, and the spare punching head 38 is clamped and fixed by the clamp 37 again, thereby completing the replacement of the specifications of the punching head 38.

[0063] In addition, the electrically controlled translation platform 317 is started, and the electrically controlled translation platform 317 drives the brush arm 318 to move back and forth, so that the brush arm 318 cleans the surface of the metal plate after the punching process to avoid debris on the metal plate.

[0064] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-precision punching and grinding device based on metal plate processing, comprising a body (1), a grinding mechanism (2) arranged on the body (1), and a punching mechanism (3) arranged on the body (1), characterized in that: The grinding mechanism (2) comprises a conveyor belt (21) and a grinding belt (25); the conveyor belt (21) is arranged on the machine body (1); the conveyor belt (21) passes through the machine body (1); the upper part of the conveyor belt (21) on the machine body (1) and the part adjacent to the machine body (1) are open ends, so that the metal plate conveyed on the conveyor belt (21) passes through the wall surface of the machine body (1); the grinding belt (25) is arranged in the machine body (1); the grinding belt (25) is located above the conveyor belt (21); the bottom end of the grinding belt (25) is adjacent to the conveyor belt (21); the grinding belt (25) is used to grind the metal plate on the conveyor belt (21); The punching mechanism (3) comprises a punching head (38) and a placement plate (310); the punching head (38) is arranged on the machine body (1); the punching head (38) is located above the conveyor belt (21); the punching head (38) is located in front of the conveying direction of the conveyor belt (21); the grinding belt (25) is located behind the conveying direction of the conveyor belt (21); the punching head (38) is used to punch the metal plate on the conveyor belt (21); the placement plate (310) is arranged in the machine body (1); the placement plate (310) and the punching head (38) are located at the same height; the placement plate (310) is used to place punching heads (38) of different specifications; When the specifications of the punching head (38) are changed, the punching head (38) in use is pressed against the placement plate (310), and the punching head (38) in use is unloaded onto the placement plate (310). After the placement plate (310) is deflected, the spare punching head (38) on the placement plate (310) is used.

2. A high-precision punching and grinding device based on metal plate processing according to claim 1, characterized in that: The grinding mechanism (2) further comprises a conveying motor (22), the conveying motor (22) being fixedly mounted on the machine body (1), the conveying motor (22) being connected to the conveying belt (21) by power, a load-bearing plate being arranged in the inner ring of the conveying belt (21), the load-bearing plate being fixedly connected to the inner side wall of the machine body (1), the load-bearing plate being adjacent to the bottom end of the top surface of the conveying belt (21), conveying roller frames (23) being arranged on both sides of the machine body (1), the conveying roller frames (23) being adjacent to the machine body (1), the conveying end of the conveying roller frames (23) being located at the same height as the conveying belt (21), the width of the conveying roller frames (23) being adapted to the width of the conveying belt (21), and the conveying roller frames (23) being used to transfer metal plates.

3. A high-precision punching and grinding device based on metal plate processing according to claim 2, characterized in that: Two shaft rollers (24) are rotatably mounted in the machine body (1), the shaft rollers (24) are opposed to each other up and down, the grinding belt (25) is stretched on the shaft rollers (24), a grinding motor (26) is fixedly mounted in the machine body (1), a pulley (27) is fixedly mounted on the shaft of the grinding motor (26) and the shaft of the shaft roller (24) at the bottom, the pulleys (27) are opposed to each other up and down, and a belt (28) is stretched on the pulley (27).

4. A high-precision punching and grinding device based on metal plate processing according to claim 3, characterized in that: A plurality of limiting rollers (29) are fixedly installed in the machine body (1); the limiting rollers (29) are symmetrically distributed below the grinding belt (25) and the punching head (38); the limiting rollers (29) are located above the conveyor belt (21); the limiting rollers (29) are adjacent to the conveyor belt (21); and the limiting rollers (29) are used to limit the metal plate on the conveyor belt (21).

5. A high-precision punching and grinding device based on metal plate processing according to claim 4, characterized in that: The punching mechanism (3) further comprises a slide rail (31), the slide rail (31) being fixedly mounted on the inner top of the machine body (1), a sliding member (32) being slidably fitted on the slide rail (31), a screw rod (33) being rotatably fitted on the inner top of the machine body (1), the screw rod (33) passing through the sliding member (32), the screw rod (33) being threadedly fitted with the sliding member (32), the length of the slide rail (31) and the screw rod (33) being adapted to the width of the conveyor belt (21), a stepping motor (34) being fixedly mounted on the inner top of the machine body (1), the stepping motor (34) being dynamically connected to the screw rod (33).

6. A high-precision punching and grinding device based on metal plate processing according to claim 5, characterized in that: A hydraulic rod (35) is fixedly mounted on the bottom end of the sliding member (32), the telescopic end of the hydraulic rod (35) faces downward, a punching motor (36) is fixedly mounted on the extension rod of the hydraulic rod (35), a clamp (37) is fixedly mounted on the shaft of the punching motor (36), and the punching head (38) is clamped and fixed on the clamp (37).

7. A high-precision punching and grinding device based on metal plate processing according to claim 6, characterized in that: A servo motor (39) is fixedly mounted on the inner wall of the machine body (1), and the servo motor (39) is located on the moving track of the punching head (38). The placement plate (310) is fixedly mounted on the shaft of the servo motor (39). A positioning clamp arm (311) is rotatably mounted on the placement plate (310), and the positioning clamp arm (311) is used to fix the punching head (38) on the placement plate (310). A rotating arm cylinder (312) is fixedly mounted on the placement plate (310), and the rotating arm cylinder (312) is dynamically connected to the positioning clamp arm (311).

8. The high-precision punching and grinding device based on metal plate processing according to claim 7, characterized in that: The placement plate (310) is provided with a plurality of receiving openings, which are circular and evenly distributed on the placement plate (310). The receiving openings are adapted to the cross-sectional dimensions of the punching head (38). The positioning clamp arms (311) are divided into two parts and are symmetrically distributed on both sides of the receiving openings. The positioning clamp arms (311) on both sides are meshed with each other through teeth to be dynamically connected. The plurality of positioning clamp arms (311) are adapted to each receiving opening respectively.

9. A high-precision punching and grinding device based on metal plate processing according to claim 8, characterized in that: A fixing frame (313) is fixedly mounted on the inner wall of the machine body (1); the fixing frame (313) and the placement plate (310) are located at the same height; the fixing frame (313) and the placement plate (310) are adjacent to each other; a ratchet (314) is rotatably mounted on the fixing frame (313); the ratchet (314) is adjacent to the top surface of the placement plate (310); the length of the ratchet (314) extends to the top of the placement plate (310); a torsion spring (315) is sleeved on the shaft of the ratchet (314); the torsion spring One end of the torsion spring (315) is connected to the ratchet (314), and the other end of the torsion spring (315) is connected to the fixing frame (313). A plurality of limiting rods (316) are fixedly installed on the top surface of the placement plate (310). The limiting rods (316) are evenly distributed in a circular shape. The limiting rods (316) are respectively located between each adjacent accommodating opening. The position of the ratchet (314) covers the rotation track of the limiting rod (316), and the rotation direction of the ratchet (314) is opposite to the rotation direction of the limiting rod (316).

10. A high-precision punching and grinding device based on metal plate processing according to claim 9, characterized in that: An electrically controlled translation platform (317) is fixedly mounted on the inner wall of the machine body (1); the length of the electrically controlled translation platform (317) is greater than the width of the conveyor belt (21); a brush arm (318) is fixedly mounted on the movable platform of the electrically controlled translation platform (317); the brush arm (318) is located above the conveyor belt (21); and the brush arm (318) is adjacent to the conveyor belt (21).

Citation Information

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