Glue pouring type photovoltaic junction box

By designing the positioning, lifting and resetting pressing mechanism in the photovoltaic junction box, the circuit board and diode are quickly installed and disassembled, and the installation and disassembly of photovoltaic cables are easily handled, solving the problem of inconvenience in the prior art.

CN119561484APending Publication Date: 2025-03-04ZHEJIANG FORSOL ENERGY
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202411955414.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-28
Publication Date
2025-03-04

AI Technical Summary

Technical Problem

The existing photovoltaic junction boxes are not convenient for quick operation when installing and disassembling circuit boards and photovoltaic cables, and require handheld tools to install and remove bolts one by one, which is inconvenient to use.

Method used

A glue-filled photovoltaic junction box is designed to position the circuit board through a positioning mechanism, and the lifting mechanism is used to drive the installation column into the installation slot to limit the installation of the circuit board and diode, and the photovoltaic cable is conveniently installed and removed through the reset and tightening mechanism.

Benefits of technology

It realizes rapid installation and disassembly of circuit boards and diodes, avoids the steps of installing and disassembling bolts one by one with tools, making it more convenient to use; at the same time, the installation and disassembly of photovoltaic cables have become more convenient, making it easier to replace subsequently.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119561484A_ABST
    Figure CN119561484A_ABST
Patent Text Reader

Abstract

A glue pouring type photovoltaic junction box disclosed by the present invention comprises a box body, one side of the box body is fixedly provided with a mounting plate in a penetrating manner, one side of the mounting plate is provided with a taper hole in a penetrating manner, one side of the mounting plate is provided with a moving ring through a reset mechanism, and the inner wall of the moving ring is fixedly provided with a sealing ring. A pressing mechanism is arranged in the moving ring, and a circuit board is installed on the inner wall of the box body through a positioning mechanism. The moving ring is pulled to be away from the mounting plate, the surface of the photovoltaic cable is placed on the inner wall of the moving ring, the photovoltaic cable can be fixed through the pressing mechanism, the photovoltaic cable is driven to move through the reset mechanism, the cable is inserted into the inner wall of the conical hole, and the photovoltaic cable is tightly attached to the inner wall of the conical hole. And the photovoltaic cable is driven to leave the inner wall of the conical hole by pulling the moving ring, and the photovoltaic cable is loosened through the pressing mechanism, so that the photovoltaic cable can be taken down.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of photovoltaic junction boxes, and in particular to a glue-filled photovoltaic junction box. Background Art

[0002] Solar photovoltaic system, also known as photovoltaic, refers to the facilities that use the photovoltaic effect of photovoltaic semiconductor materials to convert solar energy into direct current electricity. The core of photovoltaic facilities is solar panels, and the semiconductor materials used to generate electricity are mainly: monocrystalline silicon, polycrystalline silicon, amorphous silicon and cadmium telluride.

[0003] The photovoltaic junction box is a key component in the solar photovoltaic system. Its main function is to effectively connect the direct current generated by the solar panel to the inverter, power grid or other related equipment. The photovoltaic junction box is mainly composed of three parts: box body, cable and connector. The box body includes the bottom (including copper terminals or plastic terminals), box cover, diode, etc. The upper box body and the lower box body of the photovoltaic junction box are sealed by glue injection.

[0004] The diodes in the photovoltaic junction box are mainly used to protect solar panels from being damaged by reverse current at night or on cloudy days. They use unidirectional conductivity and reverse cutoff characteristics to prevent the generation of reverse current, thereby protecting the photovoltaic power generation system. The circuit board inside the photovoltaic junction box is an electrical component that integrates circuit design and material application. It is located on the back of the photovoltaic module. The function of the photovoltaic cable is to lead the current generated by the photovoltaic module from the junction box and transmit it to the external circuit. The choice of cable is usually based on the current size of the module.

[0005] In the process of using the glue-filled photovoltaic junction box, it is usually necessary to install the diode and the circuit board. The existing circuit board is directly installed by bolts, which results in the need for hand-held tools to install and remove the bolts one by one during the installation and removal of the circuit board, which is not convenient for quick installation and removal of the circuit board. At the same time, in the process of installing the photovoltaic cable, the photovoltaic cable is usually directly fixed on one side of the photovoltaic junction box, which is not convenient for subsequent installation and removal of the photovoltaic cable, and is not convenient for replacement of the photovoltaic cable, and is inconvenient to use. Summary of the invention

[0006] In view of the deficiencies in the prior art, the present invention provides a glue-filled photovoltaic junction box.

[0007] In order to achieve the above object, the present invention adopts the following technical solutions:

[0008] A glue-filled photovoltaic junction box comprises a box body, a mounting plate is fixedly installed through one side of the box body, a conical hole is opened through one side of the mounting plate, a moving ring is installed on one side of the mounting plate through a reset mechanism, a sealing ring is fixedly installed on the inner wall of the moving ring, a clamping mechanism is arranged inside the moving ring, a circuit board is installed on the inner wall of the box body through a positioning mechanism, a mounting groove is opened on the top of the circuit board, a first rotating rod is rotatably installed on one side of the box body, a screw rod is installed on the surface of the first rotating rod through a transmission mechanism, a mounting column is installed on the surface of the screw rod through a lifting mechanism, a limiting mechanism is arranged on the inner wall of the box body, and a diode is arranged on the top of the circuit board.

[0009] Preferably, the reset mechanism includes a first slot opened on one side of the mounting plate, a telescopic rod and a first spring are fixedly mounted on the inner wall of the first slot, a first slide plate is fixedly mounted on one end of the telescopic rod, one end of the first spring and one side of the first slide plate are fixedly mounted, and one side of the first slide plate and one side of the movable ring are fixedly mounted.

[0010] Preferably, the clamping mechanism includes a second slot opened inside the movable ring, a sliding column is slidably installed on the inner wall of the second slot, a second spring is fixedly installed on the inner wall of the second slot, a second slide plate is fixedly installed on one end of the sliding column, one end of the second spring and one side of the second slide plate are fixedly installed, and a pressure plate is fixedly installed on one side of the second slide plate.

[0011] Preferably, the positioning mechanism comprises a positioning groove formed on the inner wall of the box body, a positioning block is slidably mounted on the inner wall of the positioning groove, and the top of the positioning block and the bottom of the circuit board are fixedly mounted.

[0012] Preferably, the transmission mechanism includes a first bevel gear fixedly mounted on the surface of the first rotating rod, a second bevel gear is meshingly mounted on the surface of the first bevel gear, a second rotating rod is fixedly mounted on the inner wall of the second bevel gear, a third bevel gear is fixedly mounted on the surface of the second rotating rod, a fourth bevel gear is meshingly mounted on the surface of the third bevel gear, and the top of the fourth bevel gear and one end of the screw rod are fixedly mounted.

[0013] Preferably, the lifting mechanism comprises a lifting plate threadedly sleeved on the surface of the screw rod, a connecting plate is fixedly mounted on one side of the lifting plate, and the bottom of the connecting plate and one end of the mounting column are fixedly mounted.

[0014] Preferably, the limiting mechanism comprises a support plate fixedly mounted on the inner wall of the box body, a slide rail is fixedly mounted on the top of the support plate, and the inner wall of the slide rail is in contact with the surface of the lifting plate.

[0015] Preferably, a box cover is provided on the top of the box body, and the inner wall of the mounting groove matches the surface of the mounting column.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. The glue-filled photovoltaic junction box positions the circuit board through a positioning mechanism, and drives the installation column to insert into the inner wall of the installation groove through a lifting mechanism, so that the circuit board can be limitedly installed, and then the limited installation of the diode is completed. The installation column is driven by the lifting mechanism to leave the inner wall of the installation groove, and the limited installation of the circuit board can be released, and then the diode is released, which is convenient for installing and removing the circuit board and the diode, so that there is no need to use tools to install and remove the bolts one by one, and it is more convenient to use.

[0018] 2. The glue-filled photovoltaic junction box can be fixed by pulling the moving ring away from the mounting plate and placing the surface of the photovoltaic cable on the inner wall of the moving ring. The photovoltaic cable can be moved by the clamping mechanism, and the photovoltaic cable can be moved by the resetting mechanism so that the cable is inserted into the inner wall of the tapered hole, so that the photovoltaic cable fits tightly to the inner wall of the tapered hole, thereby completing the fixation of the photovoltaic cable.

[0019] 3. The glue-filled photovoltaic junction box drives the photovoltaic cable to leave the inner wall of the tapered hole by pulling the movable ring, and loosens the photovoltaic cable through the clamping mechanism to remove the photovoltaic cable, which is convenient for installation and disassembly of the photovoltaic cable and subsequent replacement of the photovoltaic cable, achieving the purpose of facilitating the installation and disassembly of the diode and the photovoltaic cable. The structure is simple and easy to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the positive isometric diagram of the present invention;

[0021] Figure 2 It is a structural schematic diagram of a partial top view of the present invention;

[0022] Figure 3 It is a structural schematic diagram of a partial cross-sectional view of the present invention;

[0023] Figure 4 It is a structural schematic diagram of a partial side sectional view of the present invention;

[0024] Figure 5 It is a structural schematic diagram of a partial front view of the present invention;

[0025] Figure 6 It is a structural schematic diagram of a cross-sectional view of a box body of the present invention;

[0026] Figure 7 This is an enlarged view of point A of the present invention.

[0027] In the figure: 1, box body; 2, mounting plate; 3, tapered hole; 4, first notch; 5, telescopic rod; 6, first spring; 7, first slide plate; 8, moving ring; 9, sealing ring; 10, second notch; 11, slide column; 12, second spring; 13, second slide plate; 14, pressure plate; 15, positioning groove; 16, positioning block; 17, circuit board; 18, mounting groove; 19, first rotating rod; 20, first bevel gear; 21, second bevel gear; 22, second rotating rod; 23, third bevel gear; 24, fourth bevel gear; 25, screw rod; 26, lifting plate; 27, connecting plate; 28, mounting column; 29, support plate; 30, slide rail; 31, diode; 32, box cover. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] Reference Figure 1-5A glue-filled photovoltaic junction box comprises a box body 1, a mounting plate 2 is fixedly installed on one side of the box body 1, a conical hole 3 is opened on one side of the mounting plate 2, a moving ring 8 is installed on one side of the mounting plate 2 through a reset mechanism, the reset mechanism comprises a first notch 4 opened on one side of the mounting plate 2, a telescopic rod 5 and a first spring 6 are fixedly installed on the inner wall of the first notch 4, a first slide plate 7 is fixedly installed on one end of the telescopic rod 5, one end of the first spring 6 and one side of the first slide plate 7 are fixedly installed, one side of the first slide plate 7 and one side of the moving ring 8 are fixedly installed, the first slide plate 7 is driven to move by the first spring 6 reset, the first slide plate 7 drives the moving ring 8 to move, and the moving ring 8 can be driven to reset and move, a sealing ring 9 is fixedly installed on the inner wall of the moving ring 8, a clamping mechanism is arranged inside the moving ring 8, the clamping mechanism comprises a second notch 10 opened inside the moving ring 8, a sliding column 11 is slidably installed on the inner wall of the second notch 10, and the inner wall of the second notch 10 A second spring 12 is fixedly installed on the wall, and a second slide plate 13 is fixedly installed on one end of the sliding column 11. One end of the second spring 12 and one side of the second slide plate 13 are fixedly installed, and a pressing plate 14 is fixedly installed on one side of the second slide plate 13. The second spring 12 is reset to drive the second slide plate 13 to move, and the second slide plate 13 drives the pressing plate 14 to move, and the photovoltaic cable can be pressed by the pressing plate 14. The second slide plate 13 is driven to move by pulling the sliding column 11, and the pressing plate 14 is driven to move by the second slide plate 13, so as to release the fixation of the photovoltaic cable. A circuit board 17 is installed on the inner wall of the box body 1 through a positioning mechanism. The positioning mechanism includes a positioning groove 15 opened on the inner wall of the box body 1, and a positioning block 16 is slidably installed on the inner wall of the positioning groove 15. The top of the positioning block 16 and the bottom of the circuit board 17 are fixedly installed. By inserting the positioning block 16 into the inner wall of the positioning groove 15, the circuit board 17 can be positioned, which is convenient for positioning and installing the circuit board 17.

[0030] As a technical optimization solution of the present invention, refer to Figure 6 Figure 7As shown, a mounting groove 18 is provided on the top of the circuit board 17, a first rotating rod 19 is rotatably mounted on one side of the box body 1, a screw rod 25 is mounted on the surface of the first rotating rod 19 through a transmission mechanism, and the transmission mechanism includes a first bevel gear 20 fixedly mounted on the surface of the first rotating rod 19, a second bevel gear 21 is meshingly mounted on the surface of the first bevel gear 20, a second rotating rod 22 is fixedly mounted on the inner wall of the second bevel gear 21, a third bevel gear 23 is fixedly mounted on the surface of the second rotating rod 22, a fourth bevel gear 24 is meshingly mounted on the surface of the third bevel gear 23, the top of the fourth bevel gear 24 and one end of the screw rod 25 are fixedly mounted, the first bevel gear 20 is driven to rotate by the first rotating rod 19, and the first bevel gear 20 drives the second bevel gear 21 The second bevel gear 21 drives the second rotating rod 22 to rotate, the second rotating rod 22 drives the third bevel gear 23 to rotate, the third bevel gear 23 drives the fourth bevel gear 24 to rotate, and the fourth bevel gear 24 drives the screw rod 25 to rotate, so as to drive the screw rod 25 to rotate. The surface of the screw rod 25 is installed with a mounting column 28 through a lifting mechanism. The lifting mechanism includes a lifting plate 26 threadedly sleeved on the surface of the screw rod 25, and a connecting plate 27 is fixedly installed on one side of the lifting plate 26. The bottom of the connecting plate 27 and one end of the mounting column 28 are fixedly installed. A box cover 32 is provided on the top of the box body 1, and the inner wall of the mounting groove 18 cooperates with the surface of the mounting column 28. The lifting plate 26 is lifted and lowered by the screw rod 25, and the lifting plate 26 drives the connecting plate 27 to rotate. The connecting plate 27 is lifted and lowered, and the connecting plate 27 drives the mounting column 28 to be lifted and lowered, so that the mounting column 28 can be inserted into the inner wall of the mounting groove 18. The inner wall of the box body 1 is provided with a limiting mechanism, and the limiting mechanism includes a support plate 29 fixedly mounted on the inner wall of the box body 1. A slide rail 30 is fixedly mounted on the top of the support plate 29. The inner wall of the slide rail 30 fits the surface of the lifting plate 26, and the lifting plate 26 is limited, so that the movement of the lifting plate 26 is more stable. A diode 31 is provided on the top of the circuit board 17. The circuit board 17 is positioned by the positioning mechanism. The mounting column 28 is driven by the lifting mechanism to insert into the inner wall of the mounting groove 18, so that the circuit board 17 can be limited and installed, thereby completing the limited installation of the diode 31. The mounting column 2 is driven by the lifting mechanism 8 leaves the inner wall of the installation groove 18, the circuit board 17 can be loosened to limit the installation, and then the diode 31 can be loosened, which is convenient for installing and removing the circuit board 17 and the diode 31, so that there is no need to use tools to install and remove the bolts one by one, and it is more convenient to use. By pulling the movable ring 8 away from the mounting plate 2, the surface of the photovoltaic cable is placed on the inner wall of the movable ring 8, and the photovoltaic cable can be fixed by the clamping mechanism. The photovoltaic cable is driven to move by the reset mechanism, so that the cable is inserted into the inner wall of the tapered hole 3, so that the photovoltaic cable is tightly attached to the inner wall of the tapered hole 3, thereby completing the fixation of the photovoltaic cable. By pulling the movable ring 8 to drive the photovoltaic cable to leave the inner wall of the tapered hole 3, the photovoltaic cable is loosened by the clamping mechanism, and the photovoltaic cable can be removed.It is convenient to install and disassemble the photovoltaic cable, and convenient to replace the photovoltaic cable later, so as to achieve the purpose of facilitating the installation and disassembly of the diode 31 and the photovoltaic cable, and has a simple structure and is easy to use.

[0031] When in use: When using the glue-filled photovoltaic junction box, the circuit board 17 can be positioned by the positioning mechanism, and by rotating the first rotating rod 19, the screw rod 25 can be driven to rotate by the transmission mechanism, and the installation column 28 can be driven to move by the lifting mechanism, so that the installation column 28 is inserted into the inner wall of the installation groove 18, and the circuit board 17 can be limitedly installed, thereby completing the limited installation of the diode 31, and the installation column 28 is driven to move by the lifting mechanism so that the installation column 28 leaves the inner wall of the installation groove 18, and the limited installation of the circuit board 17 can be released, and then the diode 31 can be released, and the circuit board 17 and the diode 31 can be taken away, which is convenient for installing and removing the circuit board 17 and the diode 31, so that there is no need to use tools to install and remove the bolts one by one, and it is more convenient to use, and the box body 1 and the box cover 32 are connected by glue. , by pulling the moving ring 8 to move, the moving ring 8 is moved away from the mounting plate 2, the surface of the photovoltaic cable is placed on the inner wall of the moving ring 8, and sealed by the sealing ring 9, the photovoltaic cable can be fixed by the clamping mechanism, and the moving ring 8 is driven to move by the resetting mechanism, so that the moving ring 8 drives the photovoltaic cable to move, so that the cable is inserted into the inner wall of the tapered hole 3, and the photovoltaic cable is tightly attached to the inner wall of the tapered hole 3 by the setting of the tapered hole 3, thereby completing the fixation of the photovoltaic cable, and by pulling the moving ring 8 to move, the moving ring 8 drives the photovoltaic cable to leave the inner wall of the tapered hole 3, and the photovoltaic cable is loosened by the clamping mechanism, and the photovoltaic cable can be removed, which is convenient for the installation and disassembly of the photovoltaic cable and the subsequent replacement of the photovoltaic cable, thereby achieving the purpose of facilitating the installation and disassembly of the diode 31 and the photovoltaic cable, and the structure is simple and easy to use.

[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A glue-filled photovoltaic junction box, comprising a box body (1), characterized in that: A mounting plate (2) is fixedly mounted through one side of the box body (1), a conical hole (3) is formed through one side of the mounting plate (2), a moving ring (8) is mounted on one side of the mounting plate (2) via a reset mechanism, a sealing ring (9) is fixedly mounted on the inner wall of the moving ring (8), a clamping mechanism is arranged inside the moving ring (8), a circuit board (17) is mounted on the inner wall of the box body (1) via a positioning mechanism, a mounting groove (18) is formed on the top of the circuit board (17), a first rotating rod (19) is rotatably mounted on one side of the box body (1), a screw rod (25) is mounted on the surface of the first rotating rod (19) via a transmission mechanism, a mounting column (28) is mounted on the surface of the screw rod (25) via a lifting mechanism, a limiting mechanism is arranged on the inner wall of the box body (1), and a diode (31) is arranged on the top of the circuit board (17).

2. The glue-filled photovoltaic junction box according to claim 1, characterized in that: The reset mechanism comprises a first notch (4) formed on one side of the mounting plate (2); a telescopic rod (5) and a first spring (6) are fixedly mounted on the inner wall of the first notch (4); a first slide plate (7) is fixedly mounted on one end of the telescopic rod (5); one end of the first spring (6) is fixedly mounted on one side of the first slide plate (7); and one side of the first slide plate (7) is fixedly mounted on one side of the moving ring (8).

3. The glue-filled photovoltaic junction box according to claim 1, characterized in that: The clamping mechanism comprises a second slot (10) provided inside the movable ring (8), a sliding column (11) being slidably mounted on the inner wall of the second slot (10), a second spring (12) being fixedly mounted on the inner wall of the second slot (10), a second slide plate (13) being fixedly mounted on one end of the slide plate (11), one end of the second spring (12) being fixedly mounted on one side of the second slide plate (13), and a pressure plate (14) being fixedly mounted on one side of the second slide plate (13).

4. The glue-filled photovoltaic junction box according to claim 1, characterized in that: The positioning mechanism comprises a positioning groove (15) formed on the inner wall of the box body (1), a positioning block (16) being slidably mounted on the inner wall of the positioning groove (15), and a top of the positioning block (16) and a bottom of the circuit board (17) being fixedly mounted.

5. The glue-filled photovoltaic junction box according to claim 1, characterized in that: The transmission mechanism comprises a first bevel gear (20) fixedly mounted on the surface of a first rotating rod (19); a second bevel gear (21) is meshedly mounted on the surface of the first bevel gear (20); a second rotating rod (22) is fixedly mounted on the inner wall of the second bevel gear (21); a third bevel gear (23) is fixedly mounted on the surface of the second rotating rod (22); a fourth bevel gear (24) is meshedly mounted on the surface of the third bevel gear (23); and a top of the fourth bevel gear (24) and one end of a screw rod (25) are fixedly mounted.

6. The glue-filled photovoltaic junction box according to claim 1, characterized in that: The lifting mechanism comprises a lifting plate (26) threadedly sleeved on the surface of a screw rod (25), a connecting plate (27) fixedly mounted on one side of the lifting plate (26), and a bottom of the connecting plate (27) and one end of a mounting column (28) are fixedly mounted.

7. The glue-filled photovoltaic junction box according to claim 6, characterized in that: The limiting mechanism comprises a support plate (29) fixedly mounted on the inner wall of the box body (1), a slide rail (30) fixedly mounted on the top of the support plate (29), and an inner wall of the slide rail (30) is in contact with the surface of the lifting plate (26).

8. The glue-filled photovoltaic junction box according to claim 1, characterized in that: A box cover (32) is provided on the top of the box body (1), and the inner wall of the mounting groove (18) matches the surface of the mounting column (28).