Device for automatically assembling basic detonator and electronic chip module
By designing an automatic assembly device for industrial electronic detonators, using belt conveyors, servo drive modules and top-up technology, the automatic alignment and assembly of the basic detonator and electronic chip modules are realized, solving the problem of low assembly efficiency in the prior art and improving the efficiency of automated assembly.
Patent Information
- Application Number
- CN202411762119.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-03-07
AI Technical Summary
In the prior art, the assembly and docking process of industrial electronic detonators cannot realize the fully automatic assembly of multiple basic detonators and electronic chip modules, and requires some manual operation, resulting in low assembly efficiency.
A device for automatic assembly of basic detonator and electronic chip module is designed, and the electronic chip module is positioned on the detonator assembly mold through the first belt conveyor, and then the second belt conveyor, the cross servo drive module and the basic detonator are used to automatically align the basic detonator body and be assembled with the electronic chip module.
The automatic assembly of basic detonators and electronic chip modules is realized, the assembly efficiency of industrial electronic detonators is improved, and the demand for manual operation is reduced.
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Figure CN119573488A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of industrial electronic detonators, and in particular to a device for automatically assembling a basic detonator and an electronic chip module. Background Art
[0002] In the production of industrial electronic detonators, it is necessary to align and plug the basic detonators and the electronic chip modules to achieve assembly and docking of the electronic detonators. The existing technology for the assembly and docking process of electronic detonators cannot achieve fully automatic assembly of multiple basic detonators and electronic chip modules, and requires partial manual operation, resulting in low assembly efficiency of industrial electronic detonators.
[0003] Therefore, in view of the shortcomings of the prior art, it is necessary to provide a device for automatically assembling a basic detonator and an electronic chip module to solve the shortcomings of the prior art. Summary of the invention
[0004] The purpose of the present invention is to avoid the shortcomings of the prior art and provide a device for automatically assembling a basic detonator and an electronic chip module. The device for automatically assembling a basic detonator and an electronic chip module arranges and fixes the electronic chip module on a detonator assembly mold, and then sends it to the front of a positioning cylinder through a first belt conveyor to achieve positioning of the mold, and then cooperates with a second belt conveyor, a cross servo drive module and a top punch on the basic detonator to send the basic detonator body to the internal clamping of a basic detonator position adjuster, and then adjusts the position through the basic detonator position adjuster to align with the basic detonator flipping assembly and send it into it, and after flipping, it is assembled with the electronic chip module to achieve automatic assembly of the basic detonator and the electronic chip module, thereby improving the assembly efficiency of industrial electronic detonators.
[0005] The above-mentioned purpose of the present invention is achieved through the following technical means.
[0006] Provided is a device for automatically assembling a basic detonator and an electronic chip module, comprising a first positioning base and a second positioning base fixedly connected thereto, wherein a first belt conveyor is fixedly mounted on the first positioning base, a plurality of detonator assembly molds are placed on the first belt conveyor, a plurality of electronic chip modules are clamped on each detonator assembly mold, a positioning cylinder is also mounted on the first positioning base at the bottom of the first belt conveyor, and an output end of the positioning cylinder is movably matched with a bottom of the detonator assembly mold;
[0007] A second belt conveyor is also installed on the second positioning base, and a plurality of basic detonator collection boxes are placed on the second belt conveyor, and a plurality of basic detonator bodies are clamped on each basic detonator collection box. A cross servo drive module is also installed on the second positioning base, and a basic detonator top punch is also installed on the second positioning base, and the output end of the basic detonator top punch cooperates with the basic detonator collection box to be ejected movably. An upper positioning plate is also installed on the second positioning base, and a basic detonator position adjuster is movably installed on the upper positioning plate, and the basic detonator position adjuster corresponds to the basic detonator top punch movably.
[0008] An entry tube cylinder is installed on the second positioning base, and a basic detonator flip assembly is installed at the output end of the entry tube cylinder. The basic detonator flip assembly corresponds to the basic detonator position adjuster, and the basic detonator flip assembly also corresponds to the detonator assembly mold.
[0009] Preferably, the basic detonator collection box is provided with 100 basic detonator positioning holes distributed in 10 rows and 10 columns, and 5 top punches are installed on the top punches of the basic detonators, and the top punches cooperate with the basic detonator positioning holes.
[0010] Specifically, 10 basic detonator clamping heads are installed on the basic detonator position adjuster, the basic detonators are movably clamped and matched with the basic detonator clamping heads, and two adjacent basic detonator clamping heads are movably fitted together.
[0011] Furthermore, the basic detonator flipping assembly includes a bottom supporting plate fixedly mounted on the output end of the inlet cylinder, a rotating cylinder fixedly mounted on the bottom supporting plate, a basic detonator flipping plate movably mounted on the output end of the rotating cylinder, a plurality of basic detonator flipping positioning holes are opened on the basic detonator flipping plate, and a basic detonator body is movably mounted inside the basic detonator flipping positioning holes.
[0012] Furthermore, a transverse servo drive module is fixedly installed on the upper positioning plate, a sliding positioning plate is fixedly installed on the output end of the transverse servo drive module, a vertical cylinder is fixedly installed on the sliding positioning plate, and the output end of the vertical cylinder passes through the sliding positioning plate and is fixedly installed with a basic detonator position adjuster.
[0013] The present invention arranges and fixes the electronic chip module on the detonator assembly mold, and then sends it to the front of the positioning cylinder through a first belt conveyor to realize the positioning of the mold, and then cooperates with the second belt conveyor, the cross servo drive module and the top punch of the basic detonator to send the basic detonator body to the internal clamping of the basic detonator position adjuster, and then adjusts the position through the basic detonator position adjuster to align with the basic detonator flipping component and send it into it, and after flipping, it is assembled with the electronic chip module, so as to realize the automatic assembly of the basic detonator and the electronic chip module, and improve the assembly efficiency of industrial electronic detonators. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The present invention is further described with reference to the accompanying drawings, but the contents in the accompanying drawings do not constitute any limitation to the present invention.
[0015] Figure 1 It is a three-dimensional structural schematic diagram of a device for automatically assembling a basic detonator and an electronic chip module according to the present invention.
[0016] Figure 2 The diagram is a top view of the structure of the automatic assembly of a basic detonator and an electronic chip module according to the present invention.
[0017] Figure 3 It is an enlarged schematic diagram of point A of a device for automatic assembly of a basic detonator and an electronic chip module of the present invention.
[0018] Figure 4 It is an enlarged schematic diagram of point B of a device for automatically assembling a basic detonator and an electronic chip module of the present invention.
[0019] Figure 5 It is an enlarged schematic diagram of point C of a device for automatic assembly of a basic detonator and an electronic chip module of the present invention.
[0020] Figure 6 It is an enlarged schematic diagram of point D of a device for automatic assembly of a basic detonator and an electronic chip module of the present invention.
[0021] Figure 7 It is an enlarged schematic diagram of point E of a device for automatic assembly of a basic detonator and an electronic chip module of the present invention.
[0022] Figure 8 The present invention is a three-dimensional structural schematic diagram of a basic detonator collection box of a device for automatically assembling basic detonators and electronic chip modules.
[0023] from Figures 1 to 8 Including:
[0024] 1. The first positioning base;
[0025] 2. The second positioning base;
[0026] 3. The first belt conveyor;
[0027] 4. Detonator assembly mold;
[0028] 5. Electronic chip module;
[0029] 6. Positioning cylinder;
[0030] 7. Second belt conveyor;
[0031] 8. Basic detonator collection box;
[0032] 9. Basic detonator body;
[0033] 10. Cross servo drive module;
[0034] 11. Top punch of basic detonator;
[0035] 12. Upper positioning plate;
[0036] 13. Basic detonator position adjuster;
[0037] 14. Inlet cylinder;
[0038] 15. Basic detonator flip assembly;
[0039] 151. bottom supporting plate, 152. rotating cylinder, 153. basic detonator turning plate, 154. basic detonator turning positioning hole;
[0040] 16. Basic detonator positioning hole;
[0041] 17. Top punch;
[0042] 18. Basic detonator clamping head;
[0043] 19. Horizontal servo drive module;
[0044] 20. Sliding positioning plate;
[0045] 21. Vertical cylinder. DETAILED DESCRIPTION
[0046] The present invention is further described in conjunction with the following examples.
[0047] Example 1.
[0048] like Figure 1-8 As shown, a device for automatically assembling a basic detonator and an electronic chip module 5 comprises a first positioning base 1 and a second positioning base 2 fixedly connected thereto, a first belt conveyor 3 is fixedly mounted on the first positioning base 1, a plurality of detonator assembly moulds 4 are placed on the first belt conveyor 3, a plurality of electronic chip modules 5 are clamped on each detonator assembly mould 4, a positioning cylinder 6 is also mounted on the bottom of the first belt conveyor 3 on the first positioning base 1, and an output end of the positioning cylinder 6 is movably matched with a bottom portion of the detonator assembly mould 4 through transmission.
[0049] The present application is used for jacking and assembling the electronic chip module 5 and the basic detonator body 9 of an industrial electronic detonator. First, the first positioning base 1 and the second positioning base 2 at the bottom support and fix the entire equipment, and the detonator assembly mold 4 is supported by the first belt conveyor 3. The detonator assembly mold 4 has the riveted electronic chip module 5, and the first belt conveyor 3 can move the detonator assembly mold 4 to the positioning cylinder 6, and the detonator assembly mold 4 is positioned by the positioning cylinder 6.
[0050] A second belt conveyor 7 is also installed on the second positioning base 2. Several basic detonator collecting boxes 8 are placed on the second belt conveyor 7. Several basic detonator collecting boxes 8 are clamped on each basic detonator collecting box 8. A cross servo drive module 10 is also installed on the second positioning base 2. A basic detonator top punch 11 is also installed on the second positioning base 2. The output end of the basic detonator top punch 11 cooperates with the basic detonator collecting box 8 to be movably ejected. An upper positioning plate 12 is also installed on the second positioning base 2. A basic detonator position adjuster 13 is movably installed on the upper positioning plate 12. The basic detonator position adjuster 13 movably corresponds to the basic detonator top punch 11.
[0051] The second belt conveyor 7 delivers the basic detonator collecting box 8 containing 100 basic detonator bodies 9 to the cross servo drive module 10, and the basic detonator collecting box 8 is moved to the top of the basic detonator upper push punch 11 through the cross servo drive module 10. The basic detonator upper push punch 11, driven by the cylinder, pushes 5 basic detonator bodies 9 into the basic detonator position adjuster 13. After the basic detonator position adjuster 13 moves, the action is repeated to push 10 basic detonator bodies 9 into the basic detonator position adjuster 13, and the basic detonator position adjuster 13 immediately clamps and fixes the basic detonator bodies 9.
[0052] An entry cylinder 14 is installed on the second positioning base 2, and a basic detonator flipping assembly 15 is installed at the output end of the entry cylinder 14. The basic detonator flipping assembly 15 is movably corresponding to the basic detonator position adjuster 13, and the basic detonator flipping assembly 15 is also movably corresponding to the detonator assembly mold 4.
[0053] After the basic detonator body 9 is pushed into the basic detonator position adjuster 13, the basic detonator position adjuster 13 adjusts the distance between the ten basic detonator bodies 9 to 38 mm.
[0054] The basic detonator collecting box 8 is provided with 100 basic detonator positioning holes 16 distributed in 10 rows and 10 columns. Five top punches 17 are installed on the top punch 11 of the basic detonator, and the top punches 17 match with the basic detonator positioning holes 16.
[0055] Ten basic detonator clamping heads 18 are installed on the basic detonator position adjuster 13 . The basic detonators are movably clamped and matched with the basic detonator clamping heads 18 , and two adjacent basic detonator clamping heads 18 are movably fitted together.
[0056] The basic detonator flip assembly 15 includes a bottom supporting plate 151 fixedly mounted on the output end of the inlet cylinder 14, a rotating cylinder 152 fixedly mounted on the bottom supporting plate 151, a basic detonator flip plate 153 movably mounted on the output end of the rotating cylinder 152, a plurality of basic detonator flip positioning holes 154 are opened on the basic detonator flip positioning holes 154, and a basic detonator body 9 is movably mounted inside the basic detonator flip positioning holes 154.
[0057] A transverse servo drive module 19 is fixedly mounted on the upper positioning plate 12, a sliding positioning plate 20 is fixedly mounted on the output end of the transverse servo drive module 19, a vertical cylinder 21 is fixedly mounted on the sliding positioning plate 20, and the output end of the vertical cylinder 21 passes through the sliding positioning plate 20 and is fixedly mounted with a basic detonator position adjuster 13.
[0058] The lateral displacement servo module drives the basic detonator position adjuster 13 to the pipe entry station. After the basic detonator position adjuster 13 adjusts the spacing of 10 basic detonator bodies 9 to 38 mm, the lateral servo drive module 19 drives the basic detonator position adjuster 13 to the pipe entry station, that is, the basic detonator body 9 is placed in a one-to-one correspondence with the basic detonator flip positioning hole 154, and the basic detonator position adjuster 13 is released. The basic detonator body 9 falls into the basic detonator flip positioning hole 154 below, and then the basic detonator flip plate 153 is driven by the output of the rotating cylinder 152 to rotate 90°, placing the basic detonator body 9 in a horizontal state. A basic detonator limit clamp is installed on the basic detonator flip plate 153. At this time, the basic detonator limit clamp is tightened to limit and align the basic detonator body 9 and the electronic chip module 5.
[0059] The tube-entry cylinder 14 pushes forward, driving the tube-entry punch installed on the tube-entry cylinder 14 to completely push the basic detonator body 9 out of the basic detonator flip positioning hole 154, so that the electronic chip module 5 completely enters the basic detonator body 9, realizing the combination of the two.
[0060] After the tube is inserted, the detonator assembly mold 4 enters the next process driven by the conveyor. After the 100 basic detonator bodies 9 in the basic detonator collecting box 8 are used up, the empty detonator collecting box pushing cylinder installed on the second positioning base 2 pushes the empty collection box cylinder out and replaces it with a basic detonator collecting box 8 fully loaded with 100 basic detonator bodies 9.
[0061] The present invention arranges and fixes the electronic chip module 5 on the detonator assembly mold 4, and then sends it to the front of the positioning cylinder through the first belt conveyor 3 to realize the positioning of the mold, and then cooperates with the second belt conveyor 7, the cross servo drive module 10 and the basic detonator upper punch 11 to send the basic detonator body 9 to the internal clamping of the basic detonator position adjuster 13, and then adjusts the position through the basic detonator position adjuster 13 to align with the basic detonator flipping assembly 15 and send it into it, and after flipping, it is assembled with the electronic chip module 5, so as to realize the automatic assembly of the basic detonator and the electronic chip module 5, and improve the assembly efficiency of industrial electronic detonators.
[0062] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention rather than to limit the scope of protection of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the present invention.
Claims
1. A device for automatically assembling a basic detonator and an electronic chip module, characterized in that: It comprises a first positioning base and a second positioning base fixedly connected thereto, wherein a first belt conveyor is fixedly mounted on the first positioning base, a plurality of detonator assembly molds are placed on the first belt conveyor, a plurality of electronic chip modules are clamped on each of the detonator assembly molds, a positioning cylinder is also mounted on the first positioning base at the bottom of the first belt conveyor, and an output end of the positioning cylinder is movably matched with the bottom of the detonator assembly mold; A second belt conveyor is also installed on the second positioning base, on which a plurality of basic detonator collection boxes are placed, each of which is clamped with a plurality of basic detonator bodies, a cross servo drive module is also installed on the second positioning base, a basic detonator top punch is also installed on the second positioning base, and an output end of the basic detonator top punch cooperates with the basic detonator collection box to be ejected movably, an upper positioning plate is also installed on the second positioning base, a basic detonator position adjuster is movably installed on the upper positioning plate, and the basic detonator position adjuster corresponds to the basic detonator top punch movably; The second positioning base is provided with a tube entry cylinder, and an output end of the tube entry cylinder is provided with a basic detonator flipping assembly, the basic detonator flipping assembly is movably corresponding to the basic detonator position adjuster, and the basic detonator flipping assembly is also movably corresponding to the detonator assembly mold.
2. The device for automatically assembling a basic detonator and an electronic chip module according to claim 1, characterized in that: The basic detonator collection box is provided with 100 basic detonator positioning holes distributed in 10 rows and 10 columns, and 5 top punches are installed on the top punch of the basic detonator, and the top punches are matched with the basic detonator positioning holes.
3. The device for automatically assembling a basic detonator and an electronic chip module according to claim 2, characterized in that: Ten basic detonator clamping heads are installed on the basic detonator position adjuster, the basic detonator is movably clamped and matched with the basic detonator clamping heads, and two adjacent basic detonator clamping heads are movably fitted together.
4. The device for automatically assembling a basic detonator and an electronic chip module according to claim 3, characterized in that: The basic detonator flipping assembly includes a bottom supporting plate fixedly mounted on the output end of the tube entry cylinder, a rotating cylinder fixedly mounted on the bottom supporting plate, a basic detonator flipping plate movably mounted on the output end of the rotating cylinder, a plurality of basic detonator flipping positioning holes are opened on the basic detonator flipping positioning holes, and the basic detonator body is movably mounted inside the basic detonator flipping positioning holes.
5. The device for automatically assembling a basic detonator and an electronic chip module according to claim 4, characterized in that: A transverse servo drive module is fixedly mounted on the upper positioning plate, a sliding positioning plate is fixedly mounted on the output end of the transverse servo drive module, a vertical cylinder is fixedly mounted on the sliding positioning plate, and the output end of the vertical cylinder passes through the sliding positioning plate and is fixedly mounted on the basic detonator position adjuster.