Floor spring production line
By designing a combination of transport rollers and long belt machines in the ground spring production line, combining the loading mechanism and the transporting mechanism of the loading board, the automatic recycling of the loading board is realized, the problems of manual recycling and placement are solved, production efficiency is improved and human resources are saved.
Patent Information
- Application Number
- CN202411596837.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-03-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the existing floor spring production lines, the recycling and placement of the loading plates requires manual operation, which is inefficient and inconvenient.
A ground spring production line is designed, using a combination of a transport roller and a long belt machine. Through the loading mechanism of the loading mechanism and the transfer mechanism of the loading board, the automatic recycling of the loading board is achieved, and manual recycling and placement are avoided.
The automatic recycling of the loading board is realized, production efficiency is improved, human resources is saved, and errors and waste in manual operation are reduced.
Smart Images

Figure CN119590805A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of floor spring production, in particular to a floor spring production line. Background Art
[0002] A floor spring is a device used to close and open a door. It is usually installed at the bottom of the rotating side of the door and cooperates with a shaft installed at the top of the rotating side of the door, so that the door can be rotated to open or close. The production of floor springs is generally to assemble the parts after production. Generally, the assembly requires the use of a floor spring production line, which uses a carrier plate to carry the outer shell of the floor spring and installs the parts into the inner shell through various parts assembly and transportation equipment. However, the existing carrier plates are manually recycled and then transported to the starting end of the production line for manual placement, which is inconvenient. Therefore, those skilled in the art provide a floor spring production line to solve the problems raised in the above background technology. Summary of the invention
[0003] The object of the present invention is to provide a floor spring production line to solve the problems raised in the above background technology.
[0004] To achieve the above object, the present invention provides the following technical solutions: A floor spring production line comprises a main support frame, on the upper side of which transport rollers are equidistantly mounted for rotation, connecting belts are sleeved between the shafts of two adjacent transport rollers, a motor is mounted on the shaft of the transport roller at one end, a long belt conveyor is arranged on the lower side of the main support frame, a carrier plate is placed on the surface of the transport roller, a carrier plate loading mechanism is arranged at the input end of the transport roller, and a carrier plate transfer mechanism is arranged at the output end of the transport roller.
[0005] As a further solution of the present invention: the feeding mechanism includes a support seat, an extension block is fixedly connected to the top of the support seat, a rotating body is rotatably installed on the rear surface of the extension block, rotating rods are equidistantly fixed to the side surface of the rotating body, a placing table is rotatably provided at one end of the rotating rod away from the rotating body, and a counterweight block is fixedly connected to the middle part of the lower surface of the placing table.
[0006] As a further solution of the present invention: a dual-axis motor is installed inside the extension block, a second circular gear is fixedly connected to the rotation center of the front surface of the rotating body, a second incomplete gear is fixedly connected to the rear driving end of the dual-axis motor, and the second incomplete gear and the second circular gear are intermittently meshed.
[0007] As a further solution of the present invention: ratchets are fixedly connected at equal intervals at the front edge of the rotating body, and the ratchets extend into the interior of the extension block, and a spring is installed inside the extension block, and a wedge block is fixedly connected to the end of the spring, and the wedge block is located on the left side of the second incomplete gear, and the lower surface of the wedge block is arranged in an inclined surface, and the upper surface is arranged in a horizontal surface, and the upper surface of the ratchet is arranged in an inclined surface that cooperates with the lower surface of the wedge block, and the lower surface is arranged in a horizontal surface.
[0008] As a further solution of the present invention: the number of the ratchet teeth is equal to the number of the rotating rods, and the positions thereof correspond to each other.
[0009] As a further solution of the present invention: an extension bar is extended from the right end of the main support frame, and the extension bar and the extension block are fixedly connected. A rotating shaft is rotatably arranged inside the extension bar and the extension block, and an internal belt is wound between the two rotating shafts. The upper end of the rotating shaft located inside the extension bar extends to the top of the main support frame and is fixedly connected to a shift rod, and the upper end of the rotating shaft located inside the extension block is fixedly connected to a first bevel gear, and a first incomplete gear is fixedly connected to the front driving end of the dual-axis motor, and a gear shaft is rotatably arranged inside the extension block, and a second bevel gear and a first circular gear are fixedly connected to the surface of the gear shaft, the second bevel gear is meshed with the first bevel gear, and the first circular gear and the first incomplete gear are intermittently meshed.
[0010] As a further solution of the present invention: the first incomplete gear and the second incomplete gear have the same specifications, and the first incomplete gear and the second incomplete gear are installed in the same direction.
[0011] As a further solution of the present invention: the transfer carrier mechanism includes a column, which is located on the left side of the main support frame, and the top of the column is fixedly connected to a fixed shaft, and the surface of the fixed shaft is sleeved with a rotating plate, and the right end of the rotating plate extends to the lower side of the leftmost transport roller, and a torsion spring is sleeved between the fixed shaft and the rotating plate, and the two ends of the torsion spring are respectively fixed to the surface of the fixed shaft and the rotating plate.
[0012] Compared with the prior art, the present invention has the following beneficial effects: By setting up a loading mechanism for the carrier plate, after the carrier plate is transported to the initial position by a long belt conveyor, the carrier plate can be carried by a placement table, and by setting up a double-axis motor, the second incomplete gear and the second circular gear are intermittently meshed. When the two are meshed, the rotation of the rotating body is controlled, and the carrier plate can be moved to the right side of the transport roller. Then, when the two are no longer meshed, the rotating body is restricted to prevent its rotation due to the presence of a wedge block and a ratchet. At the same time, the first incomplete gear and the first circular gear are meshed. Under the continuous operation of the double-axis motor and through the mutual meshing of the two bevel gears, the internal belt is driven to finally rotate the lever, thereby shifting the carrier plate on the surface of the placement table on the right side of the transport roller to the surface of the transport roller, thereby realizing the recycling of the carrier plate. During the operation of the production line, there is no need to manually recycle and place the carrier plate, saving manpower. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a structural schematic diagram of a floor spring production line; Figure 2 It is a top view of a floor spring production line; Figure 3 The figure is a schematic diagram of the internal structure of an extension block in a floor spring production line.
[0014] In the figure: 1. main support frame; 2. transport roller; 3. column; 4. fixed shaft; 5. rotating plate; 6. torsion spring; 7. long belt conveyor; 8. support seat; 9. extension block; 10. rotating rod; 11. placing table; 12. counterweight block; 13. lever; 14. motor; 15. connecting belt; 16. rotating body; 17. extension bar; 18. rotating shaft; 19. internal belt; 20. first bevel gear; 21. gear shaft; 22. second bevel gear; 23. first circular gear; 24. double-axis motor; 25. first incomplete gear; 26. second incomplete gear; 27. second circular gear; 28. wedge block; 29. spring; 30. ratchet. DETAILED DESCRIPTION
[0015] See also Figures 1 to 3In an embodiment of the present invention, a floor spring production line includes a main support frame 1, on the upper side of the main support frame 1, transport rollers 2 are equidistantly rotatably installed, a connecting belt 15 is sleeved between the shafts of two adjacent transport rollers 2, a motor 14 is installed on the shaft of the transport roller 2 located at one side end, a long belt conveyor 7 is provided on the lower side of the main support frame 1, a carrier plate is placed on the surface of the transport roller 2, the carrier plate is controlled by the transport roller 2 to move to each installation device for sequential assembly of parts, and after assembly, the floor spring product is removed by a structure such as a mechanical arm, and the carrier plate continues to move toward the front side of the transport roller 2, the input end of the transport roller 2 is provided with a carrier plate loading mechanism, and the output end of the transport roller 2 is provided with a carrier plate transfer mechanism.
[0016] Preferably, the loading mechanism includes a support seat 8, an extension block 9 is fixedly connected to the top of the support seat 8, a rotating body 16 is rotatably installed on the rear surface of the extension block 9, a rotating rod 10 is equidistantly fixed to the side surface of the rotating body 16, a placing table 11 is rotatably provided at one end of the rotating rod 10 away from the rotating body 16, a counterweight block 12 is fixedly connected to the middle part of the lower surface of the placing table 11, and when the rotating body 16 rotates, the weight of the counterweight block 12 keeps the placing table 11 in a horizontal state at all times.
[0017] Preferably, a dual-axis motor 24 is installed inside the extension block 9, a second circular gear 27 is fixedly connected to the rotation center of the front surface of the rotating body 16, and a second incomplete gear 26 is fixedly connected to the rear driving end of the dual-axis motor 24, and the second incomplete gear 26 and the second circular gear 27 are intermittently meshed.
[0018] Preferably, ratchet teeth 30 are fixedly connected at equal distances to the front edge of the rotating body 16, and the ratchet teeth 30 extend to the interior of the extension block 9. A spring 29 is installed inside the extension block 9, and a wedge block 28 is fixedly connected to the end of the spring 29. The wedge block 28 is located on the left side of the second incomplete gear 26. The lower surface of the wedge block 28 is arranged in an inclined plane, and the upper surface is arranged in a horizontal plane. The upper surface of the ratchet teeth 30 is arranged in an inclined plane that cooperates with the lower surface of the wedge block 28, and the lower surface is arranged in a horizontal plane.
[0019] Preferably, the number of the ratchet teeth 30 is equal to the number of the rotating rods 10 , and the positions thereof correspond to each other.
[0020] Preferably, an extension bar 17 is extended from the right end of the main support frame 1, and the extension bar 17 is fixedly connected to the extension block 9. A rotating shaft 18 is rotatably arranged inside the extension bar 17 and the extension block 9, and an internal belt 19 is wound between the two rotating shafts 18. The upper end of the rotating shaft 18 located inside the extension bar 17 extends to the top of the main support frame 1 and is fixedly connected to a shift rod 13. The upper end of the rotating shaft 18 located inside the extension block 9 is fixedly connected to a first bevel gear 20, and the front driving end of the dual-axis motor 24 is fixedly connected to a first incomplete gear 25. A gear shaft 21 is rotatably arranged inside the extension block 9, and a second bevel gear 22 and a first circular gear 23 are fixedly connected to the surface of the gear shaft 21. The second bevel gear 22 is meshed with the first bevel gear 20, and the first circular gear 23 is intermittently meshed with the first incomplete gear 25.
[0021] Preferably, the first incomplete gear 25 and the second incomplete gear 26 have the same specifications, and the first incomplete gear 25 and the second incomplete gear 26 are installed in the same direction.
[0022] Preferably, the transfer carrier mechanism includes a column 3, which is located on the left side of the main support frame 1. A fixed shaft 4 is fixedly connected to the top of the column 3. A rotating plate 5 is sleeved on the surface of the fixed shaft 4. The right end of the rotating plate 5 extends to the lower side of the leftmost transport roller 2. A torsion spring 6 is sleeved between the fixed shaft 4 and the rotating plate 5, and the two ends of the torsion spring 6 are respectively fixed to the surface of the fixed shaft 4 and the rotating plate 5.
[0023] The working principle of the present invention is as follows: when the floor spring production line is used to assemble the floor spring, the carrier plate needs to be placed on the surface of the transport roller 2 first, and the transport roller 2 is rotated by the transmission of the motor 14 and the connecting belt 15, so that the carrier plate moves. When the carrier plate moves to the bottom of the installation device of each part, the corresponding parts are assembled into the floor spring shell placed on the surface of the carrier plate by the installation device, and then during the transportation process of the transport roller 2, the floor spring is finally assembled, and the finished floor spring is taken out by a robot or other equipment. The loading plate continues to move to the left and falls onto the surface of the rotating plate 5. Under gravity, the rotating plate 5 rotates around the fixed axis 4 and falls onto the belt surface of the long belt conveyor 7. The loading plate is transported to the right by the long belt conveyor 7. The surface of the rotating plate 5 is reset under the elastic force of the torsion spring 6 after there is no gravity pressure on the loading plate. When the loading plate moves to the rightmost side of the long belt conveyor 7, it falls onto the surface of one of the placing platforms 11. Since a counterweight block 12 is provided on the lower surface of the placing platform 11, the upper surface of the placing platform 11 always keeps water The double-axis motor 24 is turned on, and the second incomplete gear 26 and the second circular gear 27 are meshed to control the rotation of the rotating body 16. When one of the placement tables 11 rotates to the right side of the transport roller 2, the upper surface of the ratchet 30 just squeezes the lower surface of the wedge block 28 and moves to the upper surface of the wedge block 28. The setting of the wedge block 28 and the ratchet 30 can limit the rotating body 16. Then the second incomplete gear 26 rotates and no longer meshes with the second circular gear 27. At this time, the first incomplete gear 2 5 is meshed with the first circular gear 23, so that the gear shaft 21 rotates, and the second bevel gear 22 is meshed with the first bevel gear 20, and under the transmission of the internal belt 19, the rotating shaft 18 located inside the extension bar 17 is finally rotated, thereby controlling the rotation of the lever 13, and the carrier plate on the surface of the placement table 11 located on the right side of the transport roller 2 is pushed to the surface of the transport roller 2 by the lever 13, so that the carrier plate is recycled. During the operation of the production line, there is no need to manually recycle and place the carrier plates, saving manpower.
[0024] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A floor spring production line, comprising a main support frame (1), characterized in that: Transport rollers (2) are equidistantly mounted on the upper side of the main support frame (1), a connecting belt (15) is sleeved between the shafts of two adjacent transport rollers (2), a motor (14) is mounted on the shaft of the transport roller (2) at one end, a long belt conveyor (7) is arranged on the lower side of the main support frame (1), a loading plate is placed on the surface of the transport roller (2), a loading plate feeding mechanism is arranged at the input end of the transport roller (2), and a loading plate transfer mechanism is arranged at the output end of the transport roller (2).
2. A floor spring production line according to claim 1, characterized in that: The feeding mechanism comprises a support seat (8), an extension block (9) is fixedly connected to the top of the support seat (8), a rotating body (16) is rotatably mounted on the rear surface of the extension block (9), a rotating rod (10) is equidistantly fixedly connected to the side surface of the rotating body (16), a placing table (11) is rotatably arranged at one end of the rotating rod (10) away from the rotating body (16), and a counterweight block (12) is fixedly connected to the middle of the lower surface of the placing table (11).
3. A floor spring production line according to claim 2, characterized in that: A double-axis motor (24) is installed inside the extension block (9); a second circular gear (27) is fixedly connected to the rotation center of the front surface of the rotating body (16); a second incomplete gear (26) is fixedly connected to the rear driving end of the double-axis motor (24); and the second incomplete gear (26) and the second circular gear (27) are intermittently meshed.
4. A floor spring production line according to claim 3, characterized in that: Ratchet teeth (30) are fixedly connected at equal intervals to the front edge of the rotating body (16), and the ratchet teeth (30) extend into the interior of the extension block (9). A spring (29) is installed inside the extension block (9), and a wedge block (28) is fixedly connected to the end of the spring (29). The wedge block (28) is located on the left side of the second incomplete gear (26), and the lower surface of the wedge block (28) is arranged in an inclined surface, and the upper surface is arranged in a horizontal surface. The upper surface of the ratchet teeth (30) is arranged in an inclined surface that matches the lower surface of the wedge block (28), and the lower surface is arranged in a horizontal surface.
5. A floor spring production line according to claim 4, characterized in that: The number of the ratchet teeth (30) is equal to the number of the rotating rods (10), and their positions correspond to each other.
6. A floor spring production line according to claim 5, characterized in that: An extension bar (17) is extended from the right end of the main support frame (1). The extension bar (17) and the extension block (9) are fixedly connected. A rotation shaft (18) is rotatably provided inside the extension bar (17) and inside the extension block (9). An internal belt (19) is wound between the two rotation shafts (18). The upper end of the rotation shaft (18) located inside the extension bar (17) extends to the top of the main support frame (1) and is fixedly connected to a lever (13). The upper end of the rotation shaft (18) located inside the extension bar (17) extends to the top of the main support frame (1) and is fixedly connected to a lever (13). A first bevel gear (20) is fixedly connected to the upper end of the rotating shaft (18), a first incomplete gear (25) is fixedly connected to the front driving end of the dual-shaft motor (24), a gear shaft (21) is rotatably arranged inside the extension block (9), a second bevel gear (22) and a first circular gear (23) are fixedly connected to the surface of the gear shaft (21), the second bevel gear (22) and the first bevel gear (20) are meshed, and the first circular gear (23) and the first incomplete gear (25) are intermittently meshed.
7. A floor spring production line according to claim 6, characterized in that: The first incomplete gear (25) and the second incomplete gear (26) have the same specifications, and the first incomplete gear (25) and the second incomplete gear (26) are installed in the same direction.
8. The floor spring production line according to claim 1, characterized in that: The transfer carrier mechanism comprises a column (3), the column (3) being located on the left side of the main support frame (1), a fixed shaft (4) being fixedly connected to the top of the column (3), a rotating plate (5) being sleeved on the surface of the fixed shaft (4), the right end of the rotating plate (5) extending to the lower side of the leftmost transport roller (2), a torsion spring (6) being sleeved between the fixed shaft (4) and the rotating plate (5), and two ends of the torsion spring (6) being respectively fixedly connected to the surface of the fixed shaft (4) and the rotating plate (5).