Wire clamp and operation method

By designing a wire clip including arc-shaped pressure plate and fastening bolts, the adaptability and stability problems when connecting wires of different wire diameters in the prior art are solved, and the tight connection of the wires and long-term stable preload force are achieved.

CN119601987APending Publication Date: 2025-03-11GUIZHOU POWER GRID CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202411539125.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-03-11

AI Technical Summary

Technical Problem

When existing unblocking wires are clamped to wires of different wire diameters, it is difficult to adapt to wire diameter differences, resulting in the wire being unable to tighten or cause damage, and the preloading force is easily lost during long-term use, affecting the stability of the connection.

Method used

A wire clip is designed, including a first connecting assembly and a second connecting assembly. Through the combination of arc-shaped pressure plate and fastening bolt, the arc-shaped pressure plate and the cone design of the fastening bolt is used to adapt to conductors of different wire diameters, and ensure the tightness and stability of the connection by uniformly dispersing stress and concentrated application of force.

Benefits of technology

The wire clip can adapt to wires of different wire diameters, reduce contact resistance, improve contact poor contact and wire breakage, extend service life, and reduce preload loss in dynamic environments, and improve connection stability.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119601987A_ABST
    Figure CN119601987A_ABST
Patent Text Reader

Abstract

The invention relates to the technical field of wire clamps, in particular to a wire clamp and an operation method, and the wire clamp comprises a first connecting assembly which comprises a mounting part and a clamping part arranged on the outer wall of the mounting part; the second connecting assembly comprises a fixed part, a movable part movably matched with the clamping part and a reinforcing part movably arranged on the outer wall of the fixed part; and the reinforcing member comprises an arc-shaped pressing plate, the other side of the arc-shaped pressing plate is enabled to fasten the cable by applying force to one side of the arc-shaped pressing plate, the cable is fixed from one side by arranging the arc-shaped pressing plate and rotating a fastening bolt, the arrangement can adapt to cables of different sizes, and the phenomenon of poor contact is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present invention relates to the technical field of wire clamps, and in particular to a wire clamp and an operating method thereof. Background Art

[0002] Parallel groove wire clamps are a type of electrical hardware used to connect and fix conductors in power systems. They are mainly used to connect aluminum stranded wires or steel-core aluminum stranded wires with small and medium cross-sections and steel stranded wires of overhead lightning arresters at locations that do not bear tension. They are also used for jumper connections on non-straight pole towers and are widely used in power line projects.

[0003] Parallel groove wire clamps are often used at the T-junction of wires or the connection of bows, but in actual work, the two connected wires often have different wire diameters. The large difference in wire diameters will cause the wire on the side with the smaller wire diameter to be unable to be tightened. If the adjustment is too large, it will cause damage to the wire with the larger wire diameter on the other side. In the prior art, bolts are usually used to directly crimp the wires, which will cause wire breakage or poor contact. During long-term use, due to thermal expansion and contraction or mechanical creep, the preload force will be lost, affecting the stability of the connection.

[0004] Therefore, in order to solve the above technical problems, reduce line failure problems caused by the inability to adapt to different wire diameters, and maintain stable connection pressure and contact resistance, we propose a wire clamp and an operating method. Summary of the invention

[0005] In view of the above problems, a wire clamp in the present invention is proposed.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: a wire clamp, comprising a first connecting component, including a mounting member and a locking member arranged on the outer wall of the mounting member; and a second connecting component, including a fixing member, a movable member movably cooperated with the locking member and a reinforcing member movably arranged on the outer wall of the fixing member; and the reinforcing member includes an arc-shaped pressure plate, and force is applied to one side of the arc-shaped pressure plate so that the other side of the arc-shaped pressure plate tightens the cable.

[0007] As a preferred solution of the wire clamp of the present invention, the mounting member includes a first clamping plate, a first wire groove is formed on the first clamping plate, and the positioning member includes a sliding groove formed on the first clamping plate.

[0008] As a preferred solution of the wire clamp of the present invention, a positioning block is provided on the side wall of the slide slot, and a slope is provided on the positioning block, and the slope extends from the connection between the slide slot and the positioning block to the center of the first wire slot.

[0009] As a preferred solution of the wire clamp described in the present invention, the fixing member includes a second clamping plate movably matched with the first clamping plate, a second wire groove is provided on the second clamping plate, the movable member includes a slide plate provided on the second clamping plate, and the slide plate is movably matched with the slide groove, and the outer wall of the second clamping plate is provided with a positioning groove which is engaged with the positioning block.

[0010] As a preferred solution of the wire clamp of the present invention, the outer wall array of the second clamping plate is provided with three threaded holes, and a through hole is provided between two adjacent threaded holes, and a fastening bolt is provided in cooperation with the inner threads of the threaded holes.

[0011] As a preferred solution of the wire clamp of the present invention, the arc-shaped pressure plate has a first surface and a second surface opposite to each other, the second surface contacts the cable in the surface area, and a cone is provided at the end of the fastening bolt.

[0012] As a preferred solution of the wire clamp of the present invention, the cone applies force to the first surface in a point area by rotating the fastening bolt.

[0013] As a preferred solution of the wire clamp of the present invention, wherein: a limiting bolt is connected to the first surface, and the limiting bolt is movably matched with the through hole, and the inner wall of the first wire groove is provided with anti-slip grooves.

[0014] One of the beneficial effects of the present invention is that the cable is clamped into the first wire groove, and then the first clamp and the second clamp are combined, and the arc pressure plate is moved by rotating the fastening bolts according to different wire diameters, so that the arc pressure plate tightens the cable, and the arc pressure plate is used to increase the contact area of ​​the connection, reduce contact resistance, improve poor contact and wire breakage, and concentrate force on the point area of ​​the arc clamp through the cone to ensure the tightness of the connection, and the arc pressure plate can evenly disperse the stress through the surface area, which helps to maintain the preload and reduce the loss of preload in a dynamic environment.

[0015] In view of the above problems, an operating method of a wire clamp in the present invention is proposed.

[0016] To solve the above technical problems, the present invention provides the following technical solutions: a method for operating a wire clamp, comprising: a wire clamp; and inserting the cable into the first wire groove, and then slidingly engaging with the positioning block through the positioning groove, thereby assembling the first clamping plate and the second clamping plate.

[0017] As a preferred scheme of the operating method of the wire clamp described in the present invention, after the second clamp plate and the first clamp plate are assembled, the cone is brought close to the arc-shaped pressure plate by rotating the fastening bolt, and force is applied to the arc-shaped pressure plate, so that the second surface of the arc-shaped pressure plate contacts the cable and is tightened.

[0018] Another beneficial effect of the present invention is that by placing the cable into the first cable trough, and then preliminarily installing the cable through the first clamping plate and the second clamping plate, and then rotating the fastening bolt to tighten the cable with the arc pressure plate, the overall operation is very simple and is suitable for cables within a certain wire diameter range, extending the service life. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. Among them:

[0020] Figure 1 It is a schematic diagram of the overall connection structure of the wire clamp in the present invention.

[0021] Figure 2 It is a schematic diagram of the connection structure of the first connection component in the present invention.

[0022] Figure 3 It is a schematic diagram of the connection structure of the second connection component in the present invention.

[0023] Figure 4 It is a schematic diagram of the limiting bolt connection structure in the present invention.

[0024] Figure 5 It is a cross-sectional view of the arc-shaped pressing plate connection structure in the present invention.

[0025] Figure 6 It is a schematic diagram of the fastening bolt connection structure in the present invention. DETAILED DESCRIPTION

[0026] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0027] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0028] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0029] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0030] Example 1

[0031] Reference Figure 1 to Figure 3 , which is the first embodiment of the present invention, provides a wire clamp, which can effectively and evenly disperse stress and protect cables from damage during use by setting an arc-shaped pressure plate 203a.

[0032] Specifically, the first connecting component 100 includes a mounting component 101 and a locking component 102 arranged on the outer wall of the mounting component 101; and, the second connecting component 200 includes a fixing component 201, a movable component 202 movably cooperated with the locking component 102, and a reinforcing component 203 movably arranged on the outer wall of the fixing component 201; and, the reinforcing component 203 includes an arc-shaped pressure plate 203a, and by applying force to one side of the arc-shaped pressure plate 203a, the other side of the arc-shaped pressure plate 203a is used to tighten the cable.

[0033] Among them, the cooperation between the locking member 102 and the movable member 202 can prevent the fixing member 201 from slipping after being connected to the mounting member 101; the size of the wire clamp is preferably set to a total length * width * height of 150mm * 70mm * 40mm, and the pressing plate is preferably set to a length of 150mm, a width of 18mm, and a thickness of 5mm; through the design of the arc-shaped pressure plate 203a, the problem of connecting and overlapping the main and secondary lines of different sizes can be solved. The arc-shaped pressure plate 203a can not only adapt to cables of different wire diameters within a certain range, but also compared with the prior art of directly crimping with flat-head bolts, the arc-shaped pressure plate 203a increases the contact area and improves poor contact and wire breakage.

[0034] In summary, by setting up the arc pressure plate 203a, force is applied from one side of the arc pressure plate 203a, and the cable is compressed on the other side of the arc pressure plate 203a, thereby increasing the scope of application. By transmitting pressure through the arc pressure plate 203a, the pressure on the cable can be more evenly distributed, avoiding damage or deformation of the cable caused by excessive direct pressure.

[0035] Example 2

[0036] Reference Figure 1 to Figure 6 , which is the second embodiment of the present invention, is based on the previous embodiment, except that by rotating the fastening bolt 201a-31, the arc-shaped pressure plate 203a can be pushed to fit the cable from one side and apply force to it to complete the fastening. Through this setting, looseness can be avoided and the use time can be extended.

[0037] Specifically, the mounting member 101 includes a first clamping plate 101 a , on which a first wire groove 101 b is formed, and the positioning member 102 includes a sliding groove 102 a formed on the first clamping plate 101 a .

[0038] Preferably, a positioning block 102b is provided on the side wall of the slide groove 102a, and a slope 102b-1 is provided on the positioning block 102b, and the slope 102b-1 extends from the connection between the slide groove 102a and the positioning block 102b to the center of the first wire groove 101b.

[0039] The first wire trough 101b is used to fit the upper surface of the cable during initial installation, and then the arc-shaped pressing plate 203a is used to press the cable from the lower surface, thereby fastening the cable from both sides. There are two first wire troughs 101b, so that two cables of different sizes can be fixed.

[0040] Preferably, the fixing member 201 includes a second clamping plate 201a movably engaged with the first clamping plate 101a, and a second wire groove 201a-1 is provided on the second clamping plate 201a. The movable member 202 includes a slide plate 202a provided on the second clamping plate 201a, and the slide plate 202a is movably engaged with the slide groove 102a, and the outer wall of the second clamping plate 201a is provided with a positioning groove 202a-1 which is engaged with the positioning block 102b.

[0041] The positioning blocks 102b are preferably arranged on both sides of each slide groove 102a. The positioning blocks 102b cooperate with the positioning groove 202a-1 to prevent the second clamping plate 201a from falling.

[0042] Preferably, three threaded holes 201a - 3 are arranged in an array on the outer wall of the second clamping plate 201a , and a through hole 201a - 2 is provided between two adjacent threaded holes 201a - 3 , and a fastening bolt 201a - 31 is provided in cooperation with the inner threads of the threaded holes 201a - 3 .

[0043] Preferably, the arc-shaped pressing plate 203a has a first surface 203a-1 and a second surface 203a-2 opposite to each other, the second surface 203a-2 contacts the cable in the surface area Q, and a cone 201a-32 is provided at the end of the fastening bolt 201a-31.

[0044] Preferably, the cone 201a-32 applies force to the first surface 203a-1 at the point area P by rotating the fastening bolt 201a-31.

[0045] Among them, the curvature of the arc pressure plate 203a is relatively small, so that it can adapt to cables of different wire diameters within a certain range, and when the arc pressure plate 203a presses the cable, the contact area between the two is the surface area Q; when the cone 201a-32 applies force to the arc pressure plate 203a, since the arc pressure plate 203a needs to fit the curvature of the cable and is designed to be an arc, compared with directly using flat-head bolts to tighten the arc pressure plate 203a, the contact area is increased, resulting in force loss, and it is easy to cause the risk of breaking the arc pressure plate 203a.

[0046] Therefore, the contact area between the cone 201a-32 and the arc pressure plate 203a is set as the point area P. The force can be concentrated through the point contact of a small area. According to the pressure formula, the smaller the contact area, the greater the pressure. The concentrated pressure helps to provide a larger preload force in the initial stage of connection, ensuring the tightness and stability of the connection. The design of the cone 201a-32 can reduce the preload force loss caused by the embedded contact surface and material creep.

[0047] Moreover, the cone 201a-32 with a small contact surface can make the clamping action faster and more accurate, thereby improving the connection efficiency. When tightening the bolt, most of the torque is used to overcome friction. By reducing the contact area, friction loss can be reduced, allowing more torque to be used for clamping force, thereby improving the connection efficiency.

[0048] Therefore, by setting up an arc-shaped pressure plate 203a, one side receives force from multiple point areas P, and then transmits it to the cable through the surface area Q from the other side. The arc-shaped pressure plate 203a can better adapt to the shape of the cable through surface-to-surface contact, provide a larger contact area, thereby reducing contact resistance, and improving connection reliability and conductivity; and face-to-face contact helps to distribute stress more evenly, reduce material deformation caused by long-term loading, thereby maintaining a more stable pre-tightening force. By tightening the cable in this way, the overall connection stability can be improved, the loose connection due to external force can be reduced, and it is more convenient for long-term and effective use.

[0049] Preferably, a limiting bolt 203b is connected to the first surface 203a-1, and the limiting bolt 203b is movably matched with the through hole 201a-2, and the inner wall of the first wire groove 101b is provided with an anti-slip pattern 101b-1.

[0050] Among them, two limiting bolts 203b are preferably provided, the nut on the limiting bolt 203b is larger than the diameter of the through hole 201a-2, and the limiting bolt 203b is fixedly connected to the first surface 203a-1. When the fastening bolt 201a-31 is rotated, it will approach and then push the arc pressure plate 203a. The limiting bolt 203b and the through hole 201a-2 are movably cooperated to limit the moving direction of the arc pressure plate 203a, thereby pushing the arc pressure plate 203a to make it close to the cable, and the other side of the cable is against the anti-slip pattern 101b-1, which can complete the fastening and fixation of the cable.

[0051] In summary, by setting the fastening bolt 201a-31, after the cable is placed in the first wire groove 101b, the fastening bolt 201a-31 is rotated, and the tip of the cone 201a-32 will approach and push the arc pressure plate 203a, thereby cooperating with the anti-slip pattern 101b-1 on the other side, so that the cable can be fastened and installed, and the operation is simple and convenient.

[0052] Example 3

[0053] Reference Figure 1 to Figure 6 , which is the third embodiment of the present invention, and this embodiment provides an operating method for a wire clamp, wherein the cable is clamped into the first wire groove 101b, and then the first clamping plate 101a and the second clamping plate 201a are assembled by slidingly engaging with the positioning block 102b through the positioning groove 202a-1.

[0054] Preferably, after the second clamping plate 201a and the first clamping plate 101a are assembled, the cone 201a-31 is moved close to the arc-shaped pressing plate 203a by rotating the fastening bolt 201a-31, and force is applied to the arc-shaped pressing plate 203a, so that the second surface 203a-2 on the arc-shaped pressing plate 203a contacts the cable and is fastened.

[0055] In summary, by rotating the fastening bolts 201a-31, the arc-shaped pressing plate 203a is moved and fitted onto the cable to prevent the cable from moving, thereby completing the fastening. This setting can adapt to the installation of cables of different sizes within a certain range.

[0056] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), installation arrangement, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present invention. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other replacements, modifications, changes and omissions can be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the invention is not limited to a specific embodiment, but extends to numerous modifications still falling within the scope of the appended claims.

[0057] Additionally, in order to provide a concise description of exemplary embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.

[0058] It will be appreciated that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will be a routine task of design, fabrication, and production for those of ordinary skill having the benefit of this disclosure without undue experimentation.

[0059] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. A wire clamp, characterized in that: include, A first connection assembly (100) comprises a mounting member (101) and a locking member (102) arranged on an outer wall of the mounting member (101); and, A second connecting component (200) comprises a fixing member (201), a moving member (202) movably matched with the locking member (102), and a reinforcing member (203) movably arranged on the outer wall of the fixing member (201); and, The reinforcement member (203) comprises an arc-shaped pressing plate (203a), and force is applied to one side of the arc-shaped pressing plate (203a), so that the other side of the arc-shaped pressing plate (203a) tightens the cable.

2. The wire clamp according to claim 1, characterized in that: The mounting member (101) comprises a first clamping plate (101a), a first wire groove (101b) is provided on the first clamping plate (101a), and the positioning member (102) comprises a sliding groove (102a) provided on the first clamping plate (101a).

3. The wire clamp according to claim 2, characterized in that: A positioning block (102b) is provided on the side wall of the slide groove (102a), and an inclined surface (102b-1) is provided on the positioning block (102b), and the inclined surface (102b-1) extends from the connection between the slide groove (102a) and the positioning block (102b) toward the center of the first wire groove (101b).

4. The wire clamp according to claim 3, characterized in that: The fixing member (201) comprises a second clamping plate (201a) movably matched with the first clamping plate (101a), and a second wire groove (201a-1) is provided on the second clamping plate (201a). The moving member (202) comprises a sliding plate (202a) provided on the second clamping plate (201a), and the sliding plate (202a) is movably matched with the sliding groove (102a), and the outer wall of the second clamping plate (201a) is provided with a positioning groove (202a-1) which is engaged with the positioning block (102b).

5. The wire clamp according to claim 4, characterized in that: The outer wall of the second clamping plate (201a) is provided with three threaded holes (201a-3) in an array, and a through hole (201a-2) is provided between two adjacent threaded holes (201a-3). The threaded holes (201a-3) are provided with fastening bolts (201a-31) in cooperation with the internal threads.

6. The wire clamp according to claim 5, characterized in that: The arc-shaped pressure plate (203a) has a first surface (203a-1) and a second surface (203a-2) opposite to each other, the second surface (203a-2) contacts the cable in the surface area (Q), and a cone (201a-32) is provided at the end of the fastening bolt (201a-31).

7. The wire clamp according to claim 6, characterized in that: By rotating the fastening bolt (201a-31), the cone (201a-32) applies force to the first surface (203a-1) at the point area (P).

8. The wire clamp according to any one of claims 6 or 7, characterized in that: A limiting bolt (203b) is connected to the first surface (203a-1), and the limiting bolt (203b) is movably matched with the through hole (201a-2), and an anti-slip pattern (101b-1) is provided on the inner wall of the first wire groove (101b).

9. A method for operating a wire clamp, characterized in that: The wire clamp comprises any one of claims 1 to 8; and The cable is inserted into the first cable groove (101b), and then slidably engaged with the positioning block (102b) through the positioning groove (202a-1), thereby assembling the first clamping plate (101a) and the second clamping plate (201a).

10. The operating method of the wire clamp according to claim 9, characterized in that: After the second clamping plate (201a) and the first clamping plate (101a) are assembled, the cone (201a-31) is moved close to the arc-shaped pressure plate (203a) by rotating the fastening bolt (201a-31), and a force is applied to the arc-shaped pressure plate (203a), so that the second surface (203a-2) on the arc-shaped pressure plate (203a) contacts the cable and is fastened.