Bridge support replacing, taking and conveying device and taking and conveying method
By designing a bridge bearing replacement and delivery device, the synchronous movement of the support pickup part and the support telescopic part, combined with the coordinated work of the jack, the problem of low replacement efficiency and low accuracy of large-tonnage bridge bearings in a narrow space is solved, and efficient and accurate support replacement is achieved.
Patent Information
- Application Number
- CN202510148546.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-11
- Publication Date
- 2025-03-14
AI Technical Summary
The prior art is difficult to quickly and efficiently replace large-tonnage bridge support, especially in narrow spaces, resulting in low replacement efficiency and low accuracy.
A bridge bearing replacement and delivery device is designed, including a bearing transfer assembly and a hoisting transfer assembly. The support transfer assembly clamps the synchronous movement of the support and the support telescopic portion through the support pickup portion to achieve smooth movement and efficient replacement of the support. The jacking transfer assembly works synergistically to quickly lift and lower the bearing, reducing the waiting time during replacement.
It realizes efficient replacement of large-tonnage bridge support in a narrow space, improves replacement efficiency and accuracy, reduces manual participation, and improves overall operating efficiency.
Smart Images

Figure CN119615793A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of bridge structures, and in particular to a bridge bearing replacement and delivery device and a bridge bearing replacement and delivery method. Background Art
[0002] Earthquakes are frequent in my country. After an earthquake, the function of bridge bearings may be damaged or even fail. Bearings must be replaced to restore the seismic performance of the bridge. However, the difficulty of replacing bearings varies. As the vertical bearing capacity of the bearings increases, the external dimensions and weight of the bearings also increase. On the one hand, compared with the bearing size and the plane space of the pier top, the size between the pier top and the bottom of the beam is smaller, and bearing replacement often occurs in this narrow space, which is more difficult. On the other hand, the equipment required for lifting and replacing large-tonnage bearings is larger and has stronger performance, and more auxiliary tooling and participating personnel are required, which will also interrupt traffic for a longer time. It can be seen that whether large-tonnage bearings can be replaced quickly and effectively will directly determine the economic and social benefits of later operations.
[0003] The existing equipment for replacing bridge bearings after an earthquake is large in size, inconvenient to use, relatively simple in function, and has low replacement efficiency. The prior art with publication number CN117536140A discloses a bridge bearing replacement device and replacement method, including a clamp enclosed on a bridge pier, a slide rail rotatably arranged on the clamp, a sliding seat slidably arranged on the slide rail, a driving rod hinged on the sliding seat, a mounting seat arranged on the top surface of the bridge pier, and a first driving member for driving the sliding seat to slide; the slide rail is arranged in a direction parallel or perpendicular to the direction of the bridge, the slide rail is fixedly arranged at the bottom of the bridge, the end of the driving rod away from the sliding seat is hinged on the mounting seat, the driving rod is inclined in a direction away from the pier body, and the sliding seat slides along the length direction of the slide rail. The device in the prior art is only suitable for the replacement of small-tonnage bearings with small loads and low pier heights, and is not suitable for the replacement of large-tonnage bearings with large travel in a narrow space. Summary of the invention
[0004] In view of this, the present invention aims to propose a bridge bearing replacement and delivery device and a method for replacing and delivering the bridge bearing, so as to solve the problem that the device in the prior art is only suitable for the replacement of small-tonnage bearings with small loads and low pier heights, but not suitable for the replacement of large-tonnage bearings with large travel in narrow spaces.
[0005] To achieve the above object, the technical solution of the present invention is achieved as follows:
[0006] A bridge bearing replacement and picking-up device includes a bearing transfer assembly for transferring bearings, the bearing transfer assembly includes a bearing telescopic portion, a bearing driving portion, and a bearing picking portion, the bearing driving portion is located on the bearing telescopic portion, the bearing picking portion is connected to the bearing driving portion, the bearing driving portion is used to drive the bearing picking portion so that the bearing picking portion can clamp the bearing, and the bearing telescopic portion is used to realize synchronous movement of the bearing driving portion and the bearing picking portion.
[0007] In this arrangement, the support is clamped by the support picking part, and the support telescopic part drives the support driving part and the support picking part to operate simultaneously. This not only enables the replacement of large-stroke and large-tonnage supports in a narrow space, but also makes the movement smoother during support replacement, and the support replacement efficiency and precision are high.
[0008] Furthermore, the support picking part includes a driving support plate, a moving part, and a supporting part. The driving support plate is movably connected to the support driving part, the moving part is arranged on the driving support plate, the moving part is connected to the supporting part, and the supporting part is used to support the support.
[0009] In this setting, by providing a driving support plate, a movable part, and a support part, manual participation in the clamping process of the support is reduced, and this setting can accurately clamp and transfer large-tonnage supports, more stably support large-tonnage supports, and more efficiently replace the supports.
[0010] Furthermore, a groove is arranged on the driving support plate, and the moving member is arranged in the groove.
[0011] The arrangement is arranged in the groove by a movable part, so that the structure of the support picking part is more compact, the space occupation is reduced, and the replacement of the support in a small space can be completed.
[0012] Furthermore, the support driving part includes a fixed plate and a driving member, the fixed plate is arranged on the support telescopic part, and the fixed plate is movably connected to the driving support plate, the driving member is arranged on the fixed plate, and the driving member is movably connected to the driving support plate.
[0013] In this arrangement, the fixed plate supports the driving member on the one hand to ensure the use efficiency of the driving member, and on the other hand, in cooperation with the driving support plate, it can more stably realize the clamping and transfer of the large-tonnage support.
[0014] Furthermore, a movable guide rail is provided at the bottom of the groove, and the second movable track moves on the movable guide rail.
[0015] Furthermore, the moving member includes a second moving track, the supporting member includes a second rolling column and a vertical moving plate, the second rolling column is connected to the vertical moving plate, and the second rolling column slides on the second moving track.
[0016] This arrangement can achieve precise positioning of the support during the clamping process, with high replacement efficiency, while also reducing space occupancy and having a more compact structure, and can be used for replacement of supports in narrow spaces.
[0017] Furthermore, the driving member includes a driving body 1 and a rotating cake, the driving body 1 is connected to the rotating cake, and the rotating cake is movably connected to the driving support plate.
[0018] The rotating cake in this setting is movably connected to the driving support plate, which can drive the free rotation of the support plate and effectively clamp the support; the connection between the driving body and the rotating cake can also ensure the connection stability of the support driving part, can support large-tonnage supports, and improve replacement efficiency.
[0019] Furthermore, it also includes a lifting and transferring component, which includes an elastic clamping member, a rotating member, a rising member, and a lifting driving member. The elastic clamping member is connected to the rotating member, the rotating member is connected to the rising member, and the rising member is connected to the lifting driving member.
[0020] In this setting, the clamping member can quickly and accurately clamp the support, avoiding the locking of manual positioning and adjustment. The rotating member allows the clamping member and the support to rotate in the horizontal plane to adapt to the needs of support replacement at different angles and directions. The rising member and the jacking drive member work together to quickly and smoothly lift the support to the required height and lower it to the installation position, reducing the waiting time during the replacement process and improving the overall work efficiency.
[0021] Furthermore, the rotating member includes a supporting seat, a telescopic slide plate, and a clamping and fixing plate, the rising member is connected to the supporting seat, the supporting seat is connected to the telescopic slide plate, and the telescopic slide plate is connected to the clamping and fixing plate.
[0022] This arrangement can not only effectively support the jack, but also transfer the jack, thereby improving the efficiency of bearing replacement.
[0023] Furthermore, the rising member includes a rising seat, a first rolling column, and a first movable track. The supporting seat is connected to the rising seat. The rising seat is connected to the first rolling column. The first rolling column rolls on the first movable track.
[0024] This setting can adjust the position of the jack transfer so that it can cooperate with the support and quickly realize the replacement of the support.
[0025] A bridge bearing replacement, picking up and delivering method, using the replacement, picking up and delivering device described above, comprises the following steps:
[0026] S1. The lifting and transferring assembly clamps the jack and places it on the lifting assembly, and the lifting assembly moves to a position level with the top of the pier;
[0027] S2. The jack is transported to between the bridge and the pier by the lifting and moving assembly. The jack starts to work, lifts the bridge, separates the bridge and the pier, and then the lifting and moving assembly is separated from the lifting assembly;
[0028] S3, the support transfer assembly is transferred to the lifting assembly, the lifting assembly is moved to a horizontal position at the top of the pier, the old support is first transferred to the ground by the lifting assembly and the support transfer assembly, and then the new support is transferred to the pier, and then the support transfer assembly is transferred back to the ground;
[0029] S4, control the jack to return to its original position, the bridge falls back, and the replacement of the support is completed;
[0030] S5. Move the lifting and transporting assembly and the jack to the lifting assembly, and move the lifting assembly to a position level with the top of the pier. The lifting and transporting assembly clamps the jack and then moves the jack to the ground.
[0031] This method can quickly realize the replacement of large-tonnage supports in a narrow space, reduces manual involvement and has high work efficiency.
[0032] Compared with the prior art, the bridge bearing replacement and delivery device and delivery method described in the present invention have the following advantages:
[0033] 1) The present invention clamps the support through the support picking part, and the support telescopic part drives the support driving part and the support picking part to operate at the same time, which can not only realize the replacement of a large-stroke and large-tonnage support in a narrow space, but also make the movement of the support more stable during replacement, and the replacement efficiency and precision of the support are high;
[0034] 2) The present invention reduces the manual participation in the clamping process of the support by setting a driving support plate, a moving part, and a supporting part. The setting can accurately clamp and transfer a large-tonnage support, more stably support the large-tonnage support, and the replacement efficiency of the support is higher;
[0035] 3) The present invention provides a groove, and the moving part is arranged in the groove, so that the structure of the support picking part is more compact, the space occupation is reduced, and the support can be replaced in a small space;
[0036] 4) The clamping member of the present invention can quickly and accurately clamp the support, avoiding the reverse locking of manual positioning and adjustment. The rotating member allows the clamping member and the support to rotate in the horizontal plane to meet the needs of support replacement at different angles and directions. The rising member and the lifting drive member work together to quickly and smoothly lift the support to the required height and lower it to the installation position, reducing the waiting time during the replacement process and improving the overall operation efficiency.
[0037] 5) The pick-up and delivery method of the present invention can quickly realize the replacement of large-tonnage supports in a narrow space, reduce manual participation, and have high work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] Figure 1 It is a schematic diagram of the overall structure of a bridge bearing replacement and delivery device of the present invention;
[0039] Figure 2 It is a partial structural schematic diagram of a bridge bearing replacement and delivery device of the present invention;
[0040] Figure 3 It is a structural schematic diagram of the support of the present invention;
[0041] Figure 4 The structure diagram of the lifting and transferring assembly of the present invention is shown in FIG. Figure 1 ;
[0042] Figure 5 The structure diagram of the lifting and transferring assembly of the present invention is shown in FIG. Figure 2 ;
[0043] Figure 6 It is a structural schematic diagram of the jacking and transferring assembly and the support and transferring assembly of the present invention;
[0044] Figure 7 for Figure 6 An enlarged view of part a;
[0045] Figure 8 It is a schematic structural diagram of the support transfer assembly of the present invention.
[0046] Description of reference numerals:
[0047] 1-bridge pier, 2-bridge, 3-lifting assembly, 4-support assembly, 5-lifting and transferring assembly, 51-elastic clamping member, 52-rotating member, 521-support seat, 522-telescopic slide plate, 523-clamping fixed plate, 524-telescopic rod, 53-rising member, 531-rising seat, 532-first rolling column, 533-first moving track, 54-lifting driving member, 55-lifting base, 551-first limiting column, 552-fixed guide plate, 553-lifting telescopic structure, 6-support assembly, 61-support extension Contraction part, 611-track moving plate, 612--track motor, 62-support driving part, 621-fixed plate, 622-driving body one, 623-rotating cake, 63-support picking part, 631-driving support plate, 6311-groove, 6312-second limiting column, 6313-third limiting column, 6311-groove, 632-driving body two, 633-second moving track, 634-second rolling column, 635-vertical moving plate, 7-jack, 8-support, 81-first section, 82-second section. DETAILED DESCRIPTION
[0048] In order to make the above-mentioned objects, features and advantages of the present invention more clearly understood, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In addition, the directions involved in the following specific embodiments are briefly described: the directions or positional relationships indicated by "front", "rear", "up", "down", "left", "right" and the like mentioned in the embodiments refer to the directions or positional relationships shown in the accompanying drawings.
[0049] Example 1
[0050] like Figures 1 to 8 As shown, the height between the bottom of the existing bridge 2 and the top of the pier 1 is relatively small, within the range of 90cm-110cm. Based on how to achieve bearing replacement within this narrow range, the present invention proposes a bridge bearing replacement and delivery device and a replacement method. The replacement and delivery device includes a lifting component 3, a support component 4, a jacking and transfer component 5, a bearing transfer component 6, a jack 7, and a bearing 8. The support component 4 is connected to the pier 1, and the lifting component 3 is connected to the support component 4. The lifting component is used for conveying new and old bearings, bearing transfer components, jacking and transfer components, and jacks. The jacking and transfer components are arranged on the lifting component for moving the jack, and the bearing transfer component is located on the lifting component for transferring the bearing.
[0051] The relatively independent jacking and transfer components and support transfer components in this setting can transfer the jacks and supports separately, which is not only efficient but also suitable for narrow spaces. The support moving components are more stable when transferring large-tonnage supports, and the support replacement efficiency is high. The setting of support components and lifting components not only reduces manual participation, but also improves the stability during the replacement of large-tonnage supports, improves the replacement efficiency, and can also complete the replacement of supports with a pier height ranging from 20m to 40m, and can also replace supports below 20m.
[0052] Specifically, the jack is a hydraulic jack.
[0053] Specifically, the support 8 includes a first section 81 and a second section 82 which are connected in sequence. The first section 81 is located at the top of the support and is a cubic structure. The cross-section of the second section 82 is a circular structure. The support transfer assembly is used to transfer the support 8.
[0054] Specifically, the lifting assembly 3 includes a lifting plate and a driving mechanism, the driving mechanism is connected to the lifting plate, the lifting plate is used to support the support transfer assembly and the jacking transfer assembly, and the driving mechanism can stably drive the lifting plate under the support of the supporting assembly, which will not be described in detail here.
[0055] Specifically, the support assembly 4 can be constructed using multiple frames and connected to the bridge piers, as long as the stability of the support assembly can be guaranteed, which will not be described in detail here.
[0056] Specifically, the lifting and transporting assembly 5 includes an elastic clamping member 51, a rotating member 52, a rising member 53, a lifting driving member 54, and a lifting base 55. The elastic clamping member 51 is connected to the rotating member 52, the rotating member 52 is connected to the rising member 53, the rising member 53 is connected to the lifting driving member 54, and the driving member 54 is arranged on the lifting base 55. The clamping member can quickly and accurately clamp the support, avoiding the reverse locking of manual positioning and adjustment. The rotating member allows the clamping member and the support to rotate in the horizontal plane to meet the needs of supporting replacement at different angles and directions. The rising member and the lifting driving member work together to quickly and smoothly lift the support to the required height and lower it to the installation position, reducing the waiting time during the replacement process and improving the overall operation efficiency.
[0057] More specifically, the elastic clamping member 51 includes a fixed hinge and a spring that are interconnected. The fixed hinge is movably connected to the rotating member. The fixed hinge can be rotated open and closed under the action of the spring to achieve clamping and releasing of the jack. That is, when clamping or releasing the jack, the fixed hinge is pushed closer to or away from the jack, and the jack is clamped or released under the action of the spring and the fixed hinge.
[0058] More specifically, the rotating member 52 includes a support seat 521, a telescopic slide plate 522, a clamping and fixing plate 523, and a telescopic rod 524. The rising member is connected to the support seat 521, the support seat 521 is connected to the telescopic slide plate 522, the telescopic slide plate 522 is slidably connected to the clamping and fixing plate 523, the clamping and fixing plate 523 is connected to the telescopic rod 524, the telescopic rod 524 is fixed on the support seat 521, and the telescopic rod is connected to a driving cylinder (not shown in the figure).
[0059] Specifically, the support seat 521 is rotatably connected to the rising member. More specifically, a bearing is arranged between the support seat and the rising member, and the support seat is connected to a driving motor (not shown in the figure), and the rotation of the driving motor drives the rotation of the support seat. The arrangement of the bearing is conventional prior art and will not be described in detail here.
[0060] More specifically, the lifting member 53 includes a lifting seat 531, a first rolling column 532, and a first moving track 533. The support seat 521 is movably connected to the lifting seat 531 through a bearing, so that the lifting seat can rotate and adjust the position of the jack. The lower end of the lifting seat 531 is connected to a first rolling column 532, and the first rolling column 532 rolls on the first moving track 533. This setting can adjust the position of the jack so that it can cooperate with the support and quickly realize the replacement of the support.
[0061] Preferably, the second movable tracks are all slope structures.
[0062] Specifically, the lifting drive member 54 includes a driving cylinder, a driving shaft, and a connecting seat which are connected in sequence from right to left. The driving cylinder is arranged on the telescopic track, and the connecting seat is connected to the first movable track.
[0063] Specifically, the lifting base 55 includes a first limit column 551, a fixed guide plate 552, and a lifting telescopic mechanism 553. One end of the first limit column is fixed on the fixed guide plate, and the first limit column passes through the lifting seat. The fixed guide rail and the lifting drive component are both arranged on the lifting telescopic mechanism; and the lifting telescopic mechanism can be a three-stage telescopic structure, which can realize a large-stroke movement of the elastic clamping component 51, the rotating component 52, the lifting component 53, and the lifting drive component 54.
[0064] Specifically, the support transfer assembly 6 includes a support telescopic part 61, a support driving part 62, and a support picking part 63. The support driving part 62 is located on the support telescopic part 61, and the support picking part 63 is connected to the support driving part 62. The support driving part is used to drive the support picking part so that the support picking part can clamp the support, and the support telescopic part is used to realize the synchronous movement of the support driving part and the support picking part.
[0065] This arrangement clamps the support through the support picking part, and the support telescopic part simultaneously drives the support driving part and the support picking part to operate, so that the large-tonnage support can move smoothly, improve the replacement efficiency of the large-tonnage support, and the replacement accuracy is high. The support transfer assembly can bear a weight of 40 tons. The support transfer assembly is a symmetrical structure, and can bear an average of 20 tons on each side.
[0066] More specifically, there are two support picking parts 63, and the two support picking parts are symmetrically arranged about the axial center line of the support driving part.
[0067] More specifically, there are two support telescopic parts 61, and they are symmetrical about the axial center line of the support driving part 62. The support telescopic part 61 includes a track moving plate 611 and a track motor 612. The track motor 612 is arranged on the track moving plate, and the support driving part 62 is arranged on the track moving plate. Multiple telescopic moving structures can be arranged on the track moving plate as needed. This setting is a conventional setting and is not described in detail here.
[0068] Specifically, the support picking part 63 includes a driving support plate 631, a moving part, and a supporting part. The driving support plate 631 is movably connected to the support driving part, the moving part is arranged on the driving support plate 631, the moving part is connected to the supporting part, and the supporting part is used to support the support.
[0069] More specifically, the driving support plate 631 is provided with a groove 6311, a second limiting column 6312, and a third limiting column 6313, the movable part is arranged in the groove 6311, and the second limiting column and the third limiting column are both arranged at the upper end of the driving support plate; one end of the second limiting column is connected to the support driving part, and the other end of the second limiting column passes through the driving support plate.
[0070] This arrangement provides a groove, and the movable part is arranged in the groove, so that the structure of the support picking part is more compact, the space occupancy is reduced, and the replacement of the support in a small space can be completed. By providing a second limit column and a third limit column, the transfer of the support can be adjusted more stably, thereby improving work efficiency.
[0071] More specifically, the moving member includes a second moving track 633, the supporting member includes a second rolling column 634 and a vertical moving plate 635, the vertical moving plate 635 is movably connected to the driving support plate through a third limiting column, the second rolling column 634 is connected to the vertical moving plate 635, the second rolling column 634 slides on the second moving track 633, and the vertical moving plate is stably moved up and down under the restriction of the third limiting column. This arrangement makes the support picking part structure more compact, reduces space occupation, and can complete the replacement of the support in a small space.
[0072] More specifically, one end of the third limiting column is connected to the driving support plate, and the other end of the third limiting column passes through the vertical support plate.
[0073] More specifically, a movable guide rail is provided at the bottom of the groove 6311, and the second movable track moves on the movable guide rail. The movable member further includes a second driving body 632 and a cylinder shaft connected to each other. The cylinder shaft is connected to the second movable track, and the second movable track is driven to move by the second driving body.
[0074] More specifically, a track plate is provided at the bottom of the second movable track, and the second movable track moves on the track plate.
[0075] Preferably, the second movable rails are all slope structures, and a limiting baffle is provided at the bottom of the slope to limit the second rolling column.
[0076] Specifically, the support driving part 62 includes a fixed plate 621 and a driving member, wherein the fixed plate 621 is arranged on the support telescopic part 61, and the fixed plate 621 is movably connected to the support picking part 63, and the driving member is arranged on the fixed plate 621, and the driving member is movably connected to the support picking part 63. In this arrangement, the fixed plate supports the driving member on the one hand to ensure the use efficiency of the driving member, and on the other hand, cooperates with the driving support plate to more stably realize the clamping and transfer of large-tonnage supports.
[0077] More specifically, the fixing plate 621 is movably connected to the driving support plate 631 , and the driving member is movably connected to the driving support plate 631 .
[0078] Specifically, the fixed plate 621 is disposed on the track movable plate of the support telescopic portion 61 , and the fixed plate 621 is movably connected to the driving support plate, the driving member is disposed on the fixed plate 621 , and the driving member is movably connected to the driving support plate 631 .
[0079] More specifically, the driving member includes a driving body 1 622 and a rotating disc 623. The driving body 1 622 is connected to the rotating disc 623, and the rotating disc 623 is movably connected to the driving support plate 631. Preferably, the driving body 1 is a driving cylinder.
[0080] More specifically, the driving cylinder 322 is connected to a driving shaft, and a fixed frame is connected to the driving shaft. The fixed frame is provided with a through hole, and the driving shaft passes through the through hole. The driving shaft is provided with a spring, and the fixed frame is connected to the driving support plate through a rotating pan. The driving cylinder drives the driving shaft to move, and then the rotating pan rotates to a certain extent, so that the support picking part has a certain opening and closing degree, which is convenient for clamping the support in a narrow space.
[0081] Specifically, the replacement and delivery device also includes a visual positioning system and an intelligent control system hardware framework, which incorporates automatic workpiece identification and auxiliary positioning based on machine vision into the intelligent control framework. As long as efficient and visual human-computer interaction can be achieved, the operating difficulty is reduced, and the unmanned and intelligent level of support replacement is improved, it will not be described in detail here.
[0082] Example 2
[0083] A bridge bearing replacement, picking up and delivering method, using the replacement, picking up and delivering device described in Example 1, comprises the following steps:
[0084] S1. Organize a crane next to the bridge pier, install the support assembly and lifting assembly, test each assembly, ensure normal operation, and complete the preparation work; lift and transfer assembly to clamp the jack and place it on the lifting assembly, and move the lifting assembly to a position level with the top of the bridge pier;
[0085] S2. The jack is transported to between the bridge and the pier by the lifting and moving assembly. The jack starts to work, lifts the bridge, separates the bridge and the pier, and then the lifting and moving assembly is separated from the lifting assembly;
[0086] Specifically, when the lifting assembly moves the jacking and moving assembly to the bottom, the jacking and moving assembly can be detached from the lifting assembly by a crane, and the same is true when the support moving assembly is being moved;
[0087] S3, the support transfer assembly is transferred to the lifting assembly, the support transfer assembly is fixed by anchor bolts, the lifting assembly is moved to a horizontal position on the top of the pier, the old support is first transferred to the ground by the lifting assembly and the support transfer assembly, and then the new support is transferred to the pier, and then the support transfer assembly is transferred back to the ground by the lifting assembly, and the anchor bolts are removed;
[0088] S4, control the jack to return to its original position, the bridge falls back, and the replacement of the support is completed;
[0089] S5. Move the lifting and transfer assembly and the jack to the lifting assembly, and move the lifting assembly to a position level with the top of the pier. The lifting and transfer assembly clamps the jack, and then moves the jack to the ground through the lifting assembly.
[0090] The pick-up and delivery method in this setting can complete the replacement of large-stroke and large-tonnage supports in a small space, with high replacement efficiency
[0091] Specifically, in step S2, the specific steps are:
[0092] S21, the lifting and telescopic mechanism extends to the left, so that the jack is close to the support;
[0093] S22, fine-tune the jack so that it is suspended between the bridge and the pier. This setting can improve the accuracy of the forward fixed transfer;
[0094] Specifically, the fine-tuning jack includes method one and / or method two and / or method three; method one is to drive the first moving track through a jacking drive member, and the first rolling column rolls and moves on the first moving track. Under the restriction of the first limit column, the rising seat moves vertically, thereby realizing the height adjustment of the jack; method two is to adjust the left and right position of the jack by moving the telescopic rod left and right; method three is to adjust the position of the jack by rotating the support seat.
[0095] S23, lowering the position of the jack in step S22 so that it is placed on the bridge pier; the specific process is the same as step S22, and the jack is moved downward by moving the lifting seat downward.
[0096] S24, the telescopic rod moves to the right, the jack is separated from the lifting and transporting assembly, the jack starts to work, lifts the bridge, and separates the bridge and the pier; the lifting and transporting assembly runs to the ground through the lifting group, and the lifting and transporting assembly is separated from the lifting assembly.
[0097] Quickly place the transfer jack at a certain position to improve the efficiency of bearing replacement.
[0098] Specifically, in step S3, the support transfer assembly transfers the old support, and the specific steps are as follows:
[0099] S31, adjusting the telescopic part of the support, and placing the support picking part close to the old support. This setting can realize the replacement of a large-stroke support in a narrow space;
[0100] S32, the driving body 1 drives the rotating pancake to rotate, and under the restriction of the second limit column, the left end openings of the two driving support plates are enlarged:
[0101] S33, adjust the telescopic part of the support again so that the old support is located between the two drive support plates for easy clamping;
[0102] S34, the second driving body drives the second moving track to move, and under the restriction of the third limiting column, the second rolling column drives the vertical moving plate to move vertically, so that the top of the vertical moving plate lifts up the first section of the old support, so that the old support is suspended in the air;
[0103] S35. Adjust the telescopic part of the support to separate the support from the pier and the bridge, and place the support on the lifting assembly.
[0104] S36. Move the old support to the ground through the lifting assembly.
[0105] Specifically, in step S3, the new support is also installed, and the steps are specifically as follows:
[0106] S37, the bearing transfer assembly clamps the new bearing and places it on the lifting assembly, and the lifting assembly moves to the same height as the bridge pier, and the bearing telescopic part is adjusted to place the bearing picking part on the installation position of the old bearing;
[0107] S38, the second driving body drives the second moving track to move, and under the restriction of the third limiting column, the second rolling column drives the vertical moving plate to move vertically, so that the vertical moving plate moves downward, so that the new support is located on the bridge pier;
[0108] S39, the driving body drives the rotating pan to rotate, and under the restriction of the second limit column, the left end opening of the two driving support plates increases: the support telescopic part is adjusted again, and the new support is separated from the two driving support plates to realize the installation of the new support.
[0109] This setting can reduce manual labor, improve the efficiency of bearing replacement, and also enable the replacement of large-stroke and large-tonnage bearings in a small space.
[0110] Specifically, in step S5, the lifting and transferring assembly transfers the jack, and the specific steps are:
[0111] S51, placing the lifting and transporting assembly on the lifting assembly, and moving the lifting assembly to the same height as the bridge pier;
[0112] S52, fine-tuning the elastic clamping member so that the elastic clamping member is close to between the bridge and the pier; the fine-tuning method is the same as step S22;
[0113] S53, the telescopic rod is pushed to the left, so that the elastic clamping member can clamp the jack;
[0114] S54, driving the first moving track by the jacking driving member, the first rolling column rollingly moves on the first moving track, and under the restriction of the first limiting column, the lifting seat moves upward, thereby realizing the jack being suspended in the air;
[0115] S55. The jack is disengaged from between the bridge and the pier by extending and retracting the lifting and retracting mechanism, and the jack is located above the lifting assembly. Finally, the jack and the lifting and transferring assembly are transferred to the ground.
[0116] Specifically, when the lifting assembly in the replacement, picking and delivering method moves up and down, the lifting and lowering is mainly achieved through the cooperation of the gear and the rack.
[0117] Although the present invention is disclosed as above, the present invention is not limited thereto. Any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the scope defined by the claims.
Claims
1. A bridge bearing replacement and delivery device, characterized in that: The invention comprises a support transfer assembly (6) for transferring a support, wherein the support transfer assembly (6) comprises a support telescopic portion (61), a support driving portion (62), and a support picking portion (63), wherein the support driving portion (62) is located on the support telescopic portion (61), and the support picking portion (63) is connected to the support driving portion (62), wherein the support driving portion (62) is used to drive the support picking portion (63) so that the support picking portion (63) can clamp the support, and wherein the support telescopic portion (61) is used to realize synchronous movement of the support driving portion (62) and the support picking portion (63).
2. The replacement and delivery device according to claim 1, characterized in that: The support picking portion (63) comprises a driving support plate (631), a moving part, and a supporting part. The driving support plate (631) is movably connected to the support driving portion. The moving part is arranged on the driving support plate (631). The moving part is connected to the supporting part. The supporting part is used to support the support.
3. The replacement and delivery device according to claim 2, characterized in that: The driving support plate (631) is provided with a groove (6311), and the moving member is arranged in the groove (6311).
4. The replacement and delivery device according to claim 3, characterized in that: The moving member comprises a second moving track (633), and the supporting member comprises a second rolling column (634) and a vertical moving plate (635). The second rolling column (634) is connected to the vertical moving plate (635), and the second rolling column (634) slides on the second moving track (633).
5. The replacement and delivery device according to claim 4, characterized in that: A movable guide rail is provided at the bottom of the groove (6311), and the second movable track (633) moves on the movable guide rail.
6. The replacement and delivery device according to claim 2, characterized in that: The support driving portion (62) comprises a fixing plate (621) and a driving member, wherein the fixing plate (621) is arranged on the support telescopic portion (61), and the fixing plate (621) is movably connected to a driving support plate, and the driving member is arranged on the fixing plate (621), and the driving member is movably connected to a driving support plate (631).
7. The replacement and delivery device according to claim 4, characterized in that: The driving member comprises a driving body (622) and a rotating disc (623), wherein the driving body (622) is movably connected to the rotating disc (623), and the rotating disc (623) is connected to a driving support plate (631).
8. The replacement, picking and delivering device according to claim 1, characterized in that: The lifting and transporting assembly (5) further comprises an elastic clamping member (51), a rotating member (52), a lifting member (53), and a lifting driving member (54), wherein the elastic clamping member (51) is connected to the rotating member (52), the rotating member (52) is connected to the lifting member (53), and the lifting member (53) is connected to the lifting driving member (54).
9. The replacement and delivery device according to claim 8, characterized in that: The rotating member (52) comprises a supporting seat (521), a telescopic slide plate (522), and a clamping and fixing plate (523); the rising member is connected to the supporting seat (521); the supporting seat (521) is connected to the telescopic slide plate (522); and the telescopic slide plate (522) is connected to the clamping and fixing plate (523).
10. A bridge bearing replacement, picking up and delivering method, using the replacement, picking up and delivering device according to any one of claims 1 to 9, characterized in that: The steps include: S1. The lifting and transferring assembly clamps the jack and places it on the lifting assembly, and the lifting assembly moves to a position level with the top of the pier; S2. The jack is transported to between the bridge and the pier by the lifting and moving assembly. The jack starts to work, lifts the bridge, separates the bridge and the pier, and then the lifting and moving assembly is separated from the lifting assembly; S3, the support transfer assembly is transferred to the lifting assembly, the lifting assembly is moved to a horizontal position at the top of the pier, the old support is first transferred to the ground by the lifting assembly and the support transfer assembly, and then the new support is transferred to the pier, and then the support transfer assembly is transferred back to the ground; S4, control the jack to return to its original position, the bridge falls back, and the replacement of the support is completed; S5. Move the lifting and transfer assembly and the jack to the lifting assembly, and move the lifting assembly to a position level with the top of the pier. The lifting and transfer assembly clamps the jack and then moves the jack to the ground.
Citation Information
Patent Citations
Bridge support replacing device and replacing method
CN117536140A