Embossing mechanism for producing filter screen of filter

By introducing noise reduction components and guide components into the embossing mechanism, the problems of embossing machine noise and manganese steel wire misalignment are solved, noise reduction and embossing stability are improved, and workers' hearing and equipment reliability are guaranteed.

CN222133313UActive Publication Date: 2024-12-10HENAN AIMINGSI ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202420906880.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2024-12-10
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

Common embossers on the market will produce metal collision noise during the embossing process, and long-term exposure will damage hearing. The existing technology has not effectively solved this problem.

Method used

An embossing mechanism including a base, support plate, motor, gear and embossing disk is designed, using noise reduction components and guide components, which absorb noise through sound insulation cover and sound-absorbing lining, and prevent manganese through transparent limit rings. The wire is misaligned to improve embossing stability.

Benefits of technology

It effectively reduces the noise during the embossing process and improves the stability of manganese steel wire embossing. Workers can monitor the embossing situation in real time through the observation window to ensure the reliable operation of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of filter screen production, in particular to an embossing mechanism for producing a filter screen of a filter. The embossing mechanism for producing the filter screen of the filter comprises a base, a supporting plate is arranged at the top of the base, a motor is arranged on the rear side of the top of the base, and a first gear is arranged on the front side of the output end of the motor; the noise generated when the first knurling disc and the second knurling disc are in contact with the manganese steel wire can be absorbed through the sound absorption lining, so that the noise generated when the device is knurled can be greatly reduced; the front and back of the manganese steel wire can be limited through the transparent limiting ring, so that the situation that the manganese steel wire is misplaced from the first embossing disc and the second embossing disc in the moving process can be prevented, the embossing stability of the manganese steel wire is improved, meanwhile, the transparency of the transparent limiting ring is benefited, and the stability of the manganese steel wire is improved. And a worker can observe the knurling condition of the manganese steel wire through the observation window, so that the operation reliability of the device is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of filter screen production, in particular to an embossing mechanism for filter screen production. Background Art

[0002] Manganese steel filter mesh is made of multiple groups of embossed manganese steel wires. Most of the common embossing machines on the market are open-type designs. When the embossing disk embosses the manganese steel wire, metal collision noise will be generated between the embossing disk and the manganese steel wire. When workers are exposed to this noise for a long time, it will cause hearing damage. In view of the above situation, technical innovation is carried out on the basis of an existing embossing mechanism for filter mesh production. Utility Model Content

[0003] The utility model aims to provide an embossing mechanism for producing a filter screen to solve the problems raised in the above-mentioned background technology.

[0004] To achieve the above purpose, the utility model provides the following technical solution: an embossing mechanism for filter screen production, comprising:

[0005] A base, a support plate is arranged on the top of the base, a motor is arranged on the rear side of the top of the base, a first gear is arranged on the front side of the output end of the motor, a second gear is meshed on the top of the first gear, a first rotating shaft and a second rotating shaft are arranged on the front sides of the first gear and the second gear, respectively, the first rotating shaft and the second rotating shaft both pass through the front side of the support plate and are respectively connected to the first embossed disc and the second embossed disc, wherein:

[0006] A noise reduction component and a guide component are placed on the front side of the support plate.

[0007] Preferably, the noise reduction component includes a soundproof cover, an observation window is embedded in the front side of the soundproof cover, a sound-absorbing lining is provided on the inner wall of the soundproof cover, the observation window corresponds to the bottom of the first embossed disk and the top of the second embossed disk, and a group of holding grooves are provided on the left and right sides of the soundproof cover.

[0008] Preferably, threaded holes are evenly opened on the rear side of the sound insulation cover, through holes are evenly opened on the rear side of the support plate, bolts are arranged in the through holes, the bolts are screwed with the threaded holes, and the sound insulation cover is arranged on the outside of the first embossed disk and the second embossed disk.

[0009] Preferably, the noise reduction component includes transparent limiting rings, two groups of the transparent limiting rings are respectively arranged on the front and rear sides of the first embossed disk, the top of the second embossed disk is located between the two groups of transparent limiting rings, and the discharge guide tube and the feed guide tube are respectively placed on the left and right sides of the connection between the first embossed disk and the second embossed disk.

[0010] Preferably, two groups of fixing blocks are evenly arranged on the front side of the support plate, the feed guide tube and the discharge guide tube are respectively arranged on the front sides of the two groups of fixing blocks, and the opposite sides of the feed guide tube and the discharge guide tube are both located between the two groups of transparent limit rings.

[0011] Preferably, a group of avoidance grooves are provided on both the left and right sides of the sound insulation cover, the avoidance grooves run through the rear side of the sound insulation cover, and the feed guide pipe and the discharge guide pipe are both located in the avoidance grooves.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] The utility model can absorb the noise generated when the first embossing disc and the second embossing disc contact the manganese steel wire through the sound-absorbing lining, thereby greatly reducing the noise generated by the device during embossing;

[0014] The transparent limiting ring can be used to limit the front and back of the manganese steel wire, so as to prevent the manganese steel wire from being misaligned with the first embossing disk and the second embossing disk during movement, thereby improving the stability of the embossing of the manganese steel wire. At the same time, benefiting from the transparency of the transparent limiting ring, workers can observe the embossing of the manganese steel wire through the observation window, thereby ensuring the operating reliability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a structural schematic diagram of an embossing mechanism for producing a filter screen according to the utility model;

[0016] Figure 2 This is a rear side view of an embossing mechanism for producing a filter screen according to the utility model;

[0017] Figure 3 It is a right side cross-sectional view of an embossing mechanism for producing a filter screen according to the utility model;

[0018] Figure 4 The utility model is a front cross-sectional view of an embossing mechanism for producing a filter screen.

[0019] In the figure: 1. base; 11. support plate; 2. motor; 21. first gear; 22. second gear; 23. first embossed disc; 24. second embossed disc; 25. transparent limit ring; 3. soundproof cover; 31. observation window; 32. bolt; 33. holding groove; 34. sound-absorbing lining; 4. feed guide tube; 41. fixing block; 42. discharge guide tube. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-Figure 4 , an embossing mechanism for filter screen production, comprising a base 1, a support plate 11 is fixedly arranged on the top of the base 1, a motor 2 is fixedly arranged on the top rear side of the base 1, a first gear 21 is fixedly arranged on the front side of the output end of the motor 2, a second gear 22 is meshed on the top of the first gear 21, a first rotating shaft and a second rotating shaft are fixedly arranged on the front sides of the first gear 21 and the second gear 22, respectively, the first rotating shaft and the second rotating shaft both pass through the front side of the support plate 11 and are respectively connected to a first embossing disk 23 and a second embossing disk 24, the first gear 21 and the second gear 22 are driven to rotate by the motor 2, and then the first embossing disk 23 and the second embossing disk 24 are rotated, and a noise reduction component and a guide component are placed on the front side of the support plate 11.

[0022] The noise reduction component includes a soundproof cover 3, an observation window 31 is embedded on the front side of the soundproof cover 3, a sound-absorbing lining 34 is fixedly provided on the inner wall of the soundproof cover 3, the observation window 31 corresponds to the bottom of the first embossed disk 23 and the top of the second embossed disk 24, and a group of holding grooves 33 are opened on the left and right sides of the soundproof cover 3.

[0023] Threaded holes are evenly provided on the rear side of the sound insulation cover 3, and through holes are evenly provided on the rear side of the support plate 11. Bolts 32 are rotatably provided in the through holes, and the bolts 32 are screwed into the threaded holes. The sound insulation cover 3 is provided on the outside of the first embossed disk 23 and the second embossed disk 24, and the sound insulation cover 3 is fixed to the outside of the first embossed disk 23 and the second embossed disk 24 by bolts 32. The noise generated when the first embossed disk 23 and the second embossed disk 24 contact with the manganese steel wire can be absorbed by the sound-absorbing lining 34, so that the noise generated by the device during embossing can be greatly reduced. After the bolts 32 are unscrewed, the sound insulation cover 3 can be removed through the holding groove 33, so that the first embossed disk 23 and the second embossed disk 24 can be easily inspected and repaired.

[0024] The noise reduction component includes a transparent limit ring 25, two sets of transparent limit rings 25 are respectively fixedly arranged on the front and rear sides of the first embossed disc 23, the top of the second embossed disc 24 is located between the two sets of transparent limit rings 25, and the left and right sides of the connection between the first embossed disc 23 and the second embossed disc 24 are respectively placed with a discharge guide tube 42 and a feed guide tube 4, the manganese steel wire is inserted along the feed guide tube 4, and when the manganese steel wire contacts the first embossed disc 23 and the second embossed disc 24, the first embossed disc 23 and the second embossed disc 24 are connected. 24 embosses the manganese steel wire and drives the manganese steel wire to move to the left and be discharged from the discharge guide tube 42. When the manganese steel wire is embossed, the front and back of the manganese steel wire can be limited by the transparent limit ring 25, so as to prevent the manganese steel wire from being misaligned with the first embossing disk 23 and the second embossing disk 24 during the movement, thereby improving the stability of the embossing of the manganese steel wire. At the same time, benefiting from the transparency of the transparent limit ring 25, the worker can observe the embossing of the manganese steel wire through the observation window 31.

[0025] Two groups of fixed blocks 41 are evenly fixed on the front side of the support plate 11, and the feed guide tube 4 and the discharge guide tube 42 are respectively fixed on the front sides of the two groups of fixed blocks 41. The opposite sides of the feed guide tube 4 and the discharge guide tube 42 are located between the two groups of transparent limit rings 25. A group of avoidance grooves are opened on the left and right sides of the sound insulation cover 3. The avoidance grooves run through the rear side of the sound insulation cover 3, and the feed guide tube 4 and the discharge guide tube 42 are both located in the avoidance grooves.

[0026] Working principle: insert the manganese steel wire along the feed guide tube 4. When the manganese steel wire contacts the first embossing disc 23 and the second embossing disc 24, the motor 2 drives the first gear 21 and the second gear 22 to rotate, and then the first embossing disc 23 and the second embossing disc 24 rotate, and the manganese steel wire is embossed by the first embossing disc 23 and the second embossing disc 24, and the manganese steel wire is driven to move to the left and discharged from the discharge guide tube 42. When the manganese steel wire is embossed, the transparent limit ring 25 can be used to limit the front and back of the manganese steel wire, so as to prevent the manganese steel wire from being misaligned with the first embossing disc 23 and the second embossing disc 24 during movement. The situation occurs, thereby improving the stability of the embossing of the manganese steel wire. At the same time, benefiting from the transparency of the transparent limit ring 25, the worker can observe the embossing of the manganese steel wire through the observation window 31, and the sound insulation cover 3 is fixed to the outside of the first embossing disk 23 and the second embossing disk 24 by the bolts 32. The noise generated when the first embossing disk 23 and the second embossing disk 24 contact with the manganese steel wire can be absorbed by the sound-absorbing lining 34, so that the noise generated by the device during embossing can be greatly reduced. After unscrewing the bolts 32, the sound insulation cover 3 can be removed through the holding groove 33, so that the first embossing disk 23 and the second embossing disk 24 can be easily inspected.

Claims

1. An embossing mechanism for filter screen production, characterized in that: include: A base (1), wherein a support plate (11) is arranged on the top of the base (1), a motor (2) is arranged on the rear side of the top of the base (1), a first gear (21) is arranged on the front side of the output end of the motor (2), a second gear (22) is meshed on the top of the first gear (21), a first rotating shaft and a second rotating shaft are arranged on the front sides of the first gear (21) and the second gear (22), respectively, the first rotating shaft and the second rotating shaft both pass through the front side of the support plate (11) and are respectively connected to a first embossed disc (23) and a second embossed disc (24), wherein: A noise reduction component and a guide component are placed on the front side of the support plate (11).

2. The embossing mechanism for filter screen production according to claim 1, characterized in that: The noise reduction component comprises a soundproof cover (3), the front side of the soundproof cover (3) is inlaid with an observation window (31), the inner side wall of the soundproof cover (3) is provided with a sound-absorbing lining (34), the observation window (31) corresponds to the bottom of the first embossed disk (23) and the top of the second embossed disk (24), and a group of gripping grooves (33) are provided on both left and right sides of the soundproof cover (3).

3. The embossing mechanism for filter screen production according to claim 2, characterized in that: The rear side of the soundproof cover (3) is evenly provided with threaded holes, the rear side of the support plate (11) is evenly provided with through holes, bolts (32) are arranged in the through holes, the bolts (32) are screwed to the threaded holes, and the soundproof cover (3) is arranged on the outside of the first embossed plate (23) and the second embossed plate (24).

4. The embossing mechanism for filter screen production according to claim 3, characterized in that: The noise reduction component comprises transparent limit rings (25), two groups of the transparent limit rings (25) are respectively arranged on the front and rear sides of the first embossed disc (23), the top of the second embossed disc (24) is located between the two groups of transparent limit rings (25), and a discharge guide tube (42) and a feed guide tube (4) are respectively arranged on the left and right sides of the connection between the first embossed disc (23) and the second embossed disc (24).

5. The embossing mechanism for filter screen production according to claim 4, characterized in that: Two groups of fixing blocks (41) are evenly arranged on the front side of the support plate (11), the feeding guide tube (4) and the discharging guide tube (42) are respectively arranged on the front sides of the two groups of fixing blocks (41), and the opposite sides of the feeding guide tube (4) and the discharging guide tube (42) are both located between the two groups of transparent limiting rings (25).

6. The embossing mechanism for filter screen production according to claim 5, characterized in that: A group of avoidance grooves are provided on both the left and right sides of the sound insulation cover (3), the avoidance grooves run through the rear side of the sound insulation cover (3), and the feed guide pipe (4) and the discharge guide pipe (42) are both located in the avoidance grooves.