Tank polishing device

By designing adjustable support and grinding mechanisms, the problem of insufficient support for tanks of different specifications of existing equipment is solved, efficient and accurate tank grinding is achieved, and production costs and dust hazards are reduced.

CN222134356UActive Publication Date: 2024-12-10涞水县高科电力设备有限公司
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Patent Information

Application Number
CN202323443743.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-18
Publication Date
2024-12-10
Estimated Expiration
2033-12-18

AI Technical Summary

Technical Problem

The existing automatic tank grinding equipment is not adaptable enough to the tank support of different specifications, resulting in the need of multiple equipment, which increases production and cost pressure, and manual grinding efficiency is low and dangerous.

Method used

A tank grinding device is designed, including an adjustable support mechanism and a grinding mechanism. The support mechanism supports the tanks of different outer diameters and weights through support rods and oblique rods, and the grinding mechanism is quantified through guide assembly and positioning assembly. Grind to avoid uneven grinding.

Benefits of technology

It realizes efficient support and polishing of tanks of different models and specifications, reduces the demand for equipment models and replacement of support mechanisms, improves grinding quality and efficiency, and avoids uneven grinding and dust hazards.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of pressure containers, and discloses a tank body polishing device which comprises a base provided with a polishing frame. The supporting mechanism comprises two supporting frames arranged on the base, and supporting assemblies used for supporting the tank body are arranged on the supporting frames; the supporting assembly comprises two supporting rods which are symmetrically and rotationally connected to the supporting frame, and the top ends of the supporting rods make rolling contact with the tank body; the sides, away from each other, of the two supporting rods are rotationally connected with inclined supporting rods, and the inclined supporting rods are slidably connected to the supporting frame. The polishing mechanism comprises a guide assembly arranged on the polishing frame, a polishing assembly is arranged on the guide assembly, and the polishing assembly is in contact with the tank body; a positioning assembly is arranged at the end, facing the tank body, of the guiding assembly and makes contact with the tank body. The tank body polishing device is simple in structure, convenient to use, suitable for polishing tank bodies of different models and specifications, higher in applicability and accurate and controllable in polishing force, and the polishing quality and efficiency are improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of pressure vessels, and in particular relates to a tank body grinding device. Background Art

[0002] Pressure tanks are common containers for storing gases and liquids, and the tank body is the most important part of the pressure tank; the tank body is mainly made of sheet metal rolling and welding, so after production, the outer wall of the tank body needs to be polished to remove surface unevenness, oxide layer, oil stains, burrs and roughness, improve its surface finish and quality, improve the sealing of the connection with other components, reduce corrosion of the tank body, and extend its service life.

[0003] Manual grinding is labor-intensive, but the grinding effect is insufficient and the precision is low. At the same time, the dust from grinding can easily cause physical damage. The existing automatic tank grinding equipment generally has fixed support for the tank, cannot be adaptively adjusted for different tanks, and has insufficient adaptability. It is necessary to set up multiple grinding equipment for tanks of different specifications, which puts great pressure on production and costs.

[0004] Therefore, the present application designs a tank body grinding device to solve the above-mentioned technical problems. Utility Model Content

[0005] In order to solve the above technical problems, the utility model proposes a tank body grinding device.

[0006] In order to achieve the above-mentioned purpose, the utility model provides a tank body grinding device, comprising:

[0007] A base, wherein a grinding frame is arranged on the base;

[0008] The support mechanism comprises two support frames arranged on the base, and the support frames are provided with support components for supporting the tank body; the support components comprise two support rods symmetrically connected to the support frames, and the top ends of the support rods are in rolling contact with the tank body; the two support rods are connected to a diagonal support rod at one side away from each other, and the diagonal support rod is slidably connected to the support frame;

[0009] The grinding mechanism comprises a guide assembly arranged on the grinding frame, a grinding assembly is arranged on the guide assembly, and the grinding assembly is arranged in contact with the tank body; a positioning assembly is arranged at one end of the guide assembly facing the tank body, and the positioning assembly is arranged in contact with the tank body.

[0010] Preferably, the bottom end of the diagonal support rod is rotatably connected to a slider, and the slider is slidably connected to a slide rod fixed to the support frame; a support spring is sleeved on the slide rod, and both ends of the support spring are respectively fixed to the support frame and the slider.

[0011] Preferably, two symmetrically arranged sliding grooves are provided at the top of the support frame, and the sliding rod is arranged in the sliding grooves; and the sliding block is slidably connected in the sliding grooves.

[0012] Preferably, a support groove is provided at the top end of the support rod, a support wheel is rotatably connected in the support groove, an outer edge of the support wheel extends out of the support groove and is in rolling contact with the tank body; the support wheel is transmission-connected to a first motor arranged on the support rod.

[0013] Preferably, the guide assembly includes a driving rod arranged on the grinding frame, and the driving rod is transmission-connected to a second motor arranged on the grinding frame; the driving rod is threadedly connected to a first guide block, and a telescopic rod is fixedly connected to the bottom end of the first guide block, and the grinding assembly and the positioning assembly are respectively fixedly connected to the movable ends of the telescopic rod.

[0014] Preferably, the positioning assembly includes a positioning cylinder fixedly connected to the bottom end of the telescopic rod, a pressure sensor is arranged in the positioning cylinder, a positioning spring is fixed to the pressure sensor, the bottom end of the positioning spring is fixedly connected to a positioning rod slidably connected to the bottom end of the positioning cylinder, and the positioning rod extends out of the positioning cylinder and is arranged in contact with the tank body.

[0015] Preferably, a ball is provided at one end of the positioning rod facing the tank body, and the ball is in rolling contact with the tank body.

[0016] Preferably, an adjustment block and a guide block are fixedly connected to the bottom end of any one of the support frames, and an adjustment groove and a guide groove are provided on the base, which are respectively slidably connected to the adjustment block and the second guide block, the adjustment block is slidably connected in the adjustment groove, and the second guide block is slidably connected in the guide groove.

[0017] Preferably, the base is provided with a yield groove corresponding to the adjustment groove, a third motor is provided in the yield groove, the output end of the third motor is transmission connected to the adjustment screw rotatably connected in the adjustment groove, and the adjustment block is threadedly connected to the adjustment screw.

[0018] Compared with the prior art, the utility model has the following advantages and technical effects: when in use, the tank body to be polished is placed between the two support frames, the two ends of the tank body are in contact with the top ends of the support rods of the support assembly, the tank body generates pressure on the support rods, so that the diagonal support rods rotatably connected to the support rods slide on the support frames, and finally balance, thereby achieving support for tank bodies with different outer diameters and different weights, and having stronger applicability, reducing the types of polishing equipment required for production, and avoiding the problem of reduced production efficiency due to replacement of the support mechanism; a guide assembly is provided on the polishing frame, which is used to drive the polishing assembly below to polish along the outer wall of the tank body without leaving dead angles, and the positioning assembly is used to position the distance between the polishing assembly and the tank body, adjust the polishing force of the polishing assembly, control the polishing effect, achieve quantitative polishing of the outer wall of the tank body, and avoid the problem of uneven polishing.

[0019] The utility model has a simple structure and is easy to use, is suitable for grinding tanks of different models and specifications, has higher applicability, and the grinding force is precisely controllable, thereby improving the quality and efficiency of grinding. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The drawings constituting a part of the present application are used to provide a further understanding of the present application. The illustrative embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:

[0021] Figure 1 This is an axial view of the tank body grinding device of the utility model;

[0022] Figure 2 For this utility model Figure 1 A partial enlarged view of middle A;

[0023] Figure 3 For this utility model Figure 1 A partial enlarged view of B in the middle;

[0024] Figure 4 This is a schematic diagram of the support frame structure of the utility model;

[0025] Figure 5 This is a schematic diagram of the structure of the grinding component of the utility model;

[0026] Figure 6 For this utility model Figure 5 A partial enlarged view of C in the middle;

[0027] In the figure: 1. base; 2. grinding frame; 3. support frame; 4. support rod; 5. diagonal support rod; 6. tank body; 7. slider; 8. slide rod; 9. support spring; 10. slide groove; 11. support groove; 12. support wheel; 13. first motor; 14. drive rod; 15. second motor; 16. first guide block; 17. telescopic rod; 18. positioning cylinder; 19. pressure sensor; 20. positioning spring; 21. positioning rod; 22. ball bearing; 23. adjustment block; 24. second guide block; 25. adjustment groove; 26. guide groove; 27. clearance groove; 28. third motor; 29. ​​adjustment screw; 30. guide rod; 31. mounting plate; 32. grinding motor; 33. grinding wheel. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0030] Reference Figure 1-6 As shown, this embodiment provides a tank body grinding device, comprising:

[0031] A base 1, on which a grinding frame 2 is arranged;

[0032] The support mechanism includes two support frames 3 arranged on the base 1, and the support frames 3 are provided with support components for supporting the tank body 6; the support components include two support rods 4 symmetrically connected to the support frames 3, and the top ends of the support rods 4 are in rolling contact with the tank body 6; the two support rods 4 are connected to the side away from each other by rotation with an oblique support rod 5, and the oblique support rod 5 is slidably connected to the support frame 3;

[0033] The grinding mechanism includes a guide assembly arranged on the grinding frame 2, a grinding assembly is arranged on the guide assembly, and the grinding assembly is arranged in contact with the tank body 6; a positioning assembly is arranged at one end of the guide assembly facing the tank body 6, and the positioning assembly is arranged in contact with the tank body 6.

[0034] When in use, the tank body 6 to be polished is placed between the two support frames 3, and the two ends of the tank body 6 are in contact with the top of the support rod 4 of the support assembly. The tank body 6 generates pressure on the support rod 4, so that the diagonal support rod 5 rotatably connected to the support rod 4 slides on the support frame 3, and finally balances, thereby supporting tank bodies 6 with different outer diameters and different weights. It has stronger applicability, reduces the types of polishing equipment required for production, and avoids the problem of reduced production efficiency caused by replacing the supporting mechanism; a guide assembly is provided on the polishing frame 2, which is used to drive the polishing assembly below to polish along the outer wall of the tank body 6 without leaving dead angles, and the positioning assembly is used to position the distance between the polishing assembly and the tank body 6, adjust the polishing force of the polishing assembly, control the polishing effect, realize quantitative polishing of the outer wall of the tank body 6, and avoid the problem of uneven polishing.

[0035] To further optimize the solution, the bottom end of the diagonal support rod 5 is rotatably connected to a slider 7, and the slider 7 is slidably connected to a slider 8 fixed to the support frame 3; a support spring 9 is sleeved on the slider 8, and the two ends of the support spring 9 are respectively fixed to the support frame 3 and the slider 7; two symmetrically arranged slide grooves 10 are opened at the top of the support frame 3, and the slide rod 8 is arranged in the slide groove 10; the slider 7 is slidably connected in the slide groove 10. When the tank body 6 is placed on the supporting assembly, its outer wall contacts the top end of the supporting rod 4. Since the supporting rod 4 is initially tilted to both sides, it opens to both sides after being subjected to force. The angle between the diagonal supporting rod 5 and the supporting rod 4 changes, driving the sliding block 7 to slide on the sliding rod 8, compressing the supporting spring 9 until the force of the supporting spring 9 on the diagonal supporting rod 5 is balanced with the force of the tank body 6 on the supporting rod 4, thereby achieving the fixing of the tank body 6. The change of the supporting rod 4 is an infinite change rather than a step-by-step change. There is no need to prepare a variety of supporting structures that are suitable for the sizes of the tank body 6. Various types of tank bodies 6 can be adapted within the applicable range without replacement and adjustment, thereby achieving automatic support and fixation.

[0036] In a further optimized solution, a support groove 11 is provided at the top of the support rod 4, a support wheel 12 is rotatably connected in the support groove 11, the outer edge of the support wheel 12 extends out of the support groove 11 and is in rolling contact with the tank body 6; the support wheel 12 is in transmission connection with a first motor 13 provided on the support rod 4. The first motor 13 drives the support wheel 12 to rotate, and then drives the tank body 6 to rotate by friction, so that the grinding assembly can grind all parts of the outer wall of the tank body 6 without leaving any dead angle for grinding.

[0037] Furthermore, in order to prevent slipping between the tank body 6 and the support wheel 12, an anti-skid layer is applied on the outer wall of the support wheel 12 to increase the friction coefficient and avoid slipping.

[0038] Further optimized solution, the guide assembly includes a driving rod 14 arranged on the grinding frame 2, and the driving rod 14 is connected to the second motor 15 arranged on the grinding frame 2 in a transmission manner; the driving rod 14 is threadedly connected to the first guide block 16, and the bottom end of the first guide block 16 is fixedly connected to the telescopic rod 17, and the grinding assembly and the positioning assembly are respectively fixedly connected to the movable end of the telescopic rod 17. The second motor 15 drives the driving rod 14 to rotate, thereby causing the first guide block 16 threadedly connected to the driving rod 14 to slide, thereby driving the telescopic rod 17 below and the grinding assembly and the positioning assembly below the telescopic rod 17 to move, so as to grind the outer wall of the tank body 6; the telescopic rod 17 is used to drive the grinding assembly and the positioning assembly to move longitudinally, control their longitudinal position and the size of the contact force with the tank body 6, and control the grinding effect.

[0039] Furthermore, in order to ensure the stability of the first guide block 16, a plurality of guide rods 30 are provided on both sides of the driving rod 14 and are arranged parallel to the driving rod 14. The guide rod 30 is fixed to the grinding frame 2, and the first guide block 16 is slidably connected to the guide rod 30 to stabilize the guide rod 30 and prevent the guide rod 30 from shaking.

[0040] Furthermore, the output end of the telescopic rod 17 is fixedly connected to a mounting plate 31 , and the grinding assembly and the positioning assembly are fixedly connected to the mounting plate 31 .

[0041] A further optimized solution is that the positioning assembly includes a positioning cylinder 18 fixedly connected to the bottom end of the telescopic rod 17, a pressure sensor 19 is arranged in the positioning cylinder 18, a positioning spring 20 is fixedly connected to the pressure sensor 19, the bottom end of the positioning spring 20 is fixedly connected to a positioning rod 21 slidably connected to the bottom end of the positioning cylinder 18, the positioning rod 21 extends out of the positioning cylinder 18 and is arranged in contact with the tank body 6; a ball 22 is arranged on one end of the positioning rod 21 facing the tank body 6, and the ball 22 is in rolling contact with the tank body 6. When grinding is required, the telescopic rod 17 drives the positioning tube 18 to descend until the ball 22 at the bottom of the positioning rod 21 contacts the top of the tank body 6, and continues to press down. The positioning rod 21 rises along the positioning tube 18, and the pressure sensor 19 is compressed by the positioning spring 20 to measure the pressure between the ball 22 and the tank body 6. The pressure sensor 19 compares the measured pressure with the preset grinding pressure, and then controls the extension and retraction of the telescopic rod 17; the ball 22 is provided to reduce the friction between the positioning rod 21 and the tank body 6, reduce the wear of the positioning rod, and reduce the measurement error.

[0042] Furthermore, the grinding assembly includes a grinding motor 32 fixed to the bottom end of the mounting plate 31, and the output end of the grinding motor 32 is transmission-connected to a grinding wheel 33 for grinding the surface of the tank body 6; the surface where the grinding wheel 33 contacts the tank body 6 is flush with the ball 22, which facilitates positioning.

[0043] Further optimization scheme, the bottom end of any support frame 3 is fixed with an adjustment block 23 and a second guide block 24, and the base 1 is provided with an adjustment groove 25 and a guide groove 26 respectively connected to the adjustment block 23 and the second guide block 24 in a sliding manner, and the adjustment block 23 is connected in a sliding manner in the adjustment groove 25, and the second guide block 24 is connected in a sliding manner in the guide groove 26. The adjustment block 23 is connected in a sliding manner in the adjustment groove 25 to adjust the position of the corresponding support frame 3, and then adjust the position between the two support components to achieve the grinding of the tank body 6 of different lengths; the second guide block 24 and the guide groove 26 are used to limit the movement of the support frame 3 to ensure stability.

[0044] Further optimizing the scheme, the base 1 is provided with a clearance groove 27 corresponding to the adjustment groove 25, and a third motor 28 is provided in the clearance groove 27. The output end of the third motor 28 is transmission-connected to the adjustment screw 29 rotatably connected in the adjustment groove 25, and the adjustment block 23 is threadedly connected to the adjustment screw 29. The third motor 28 drives the adjustment screw 29 to rotate, and then drives the support frame 3 to move through the adjustment block 23 threadedly connected to the adjustment screw 29; the clearance groove 27 is used to install the third motor 28 to prevent the third motor 28 from protruding, and can also shield and protect the third motor 28 to reduce the impact of grinding dust.

[0045] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0046] The embodiments described above are only descriptions of the preferred methods of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should fall within the protection scope determined by the claims of the present invention.

Claims

1. A tank body polishing device, characterized in that: include: A base (1), wherein a grinding frame (2) is arranged on the base (1); The support mechanism comprises two support frames (3) arranged on the base (1), and the support frames (3) are provided with support components for supporting the tank body (6); the support components comprise two support rods (4) symmetrically rotatably connected to the support frames (3), and the top ends of the support rods (4) are in rolling contact with the tank body (6); the two sides of the two support rods (4) that are away from each other are rotatably connected with an oblique support rod (5), and the oblique support rod (5) is slidably connected to the support frame (3); The grinding mechanism comprises a guide assembly arranged on the grinding frame (2), a grinding assembly being arranged on the guide assembly, and the grinding assembly being arranged in contact with the tank body (6); a positioning assembly being arranged at one end of the guide assembly facing the tank body (6), and the positioning assembly being arranged in contact with the tank body (6).

2. The tank body polishing device according to claim 1, characterized in that: The bottom end of the diagonal support rod (5) is rotatably connected to a slider (7), and the slider (7) is slidably connected to a slider (8) fixed to the support frame (3); a support spring (9) is sleeved on the slider (8), and the two ends of the support spring (9) are respectively fixed to the support frame (3) and the slider (7).

3. The tank body polishing device according to claim 2, characterized in that: The top of the support frame (3) is provided with two symmetrically arranged slide grooves (10), the slide rod (8) is arranged in the slide grooves (10); and the slide block (7) is slidably connected in the slide grooves (10).

4. The tank body polishing device according to claim 1, characterized in that: A support groove (11) is provided at the top end of the support rod (4), a support wheel (12) is rotatably connected in the support groove (11), an outer edge of the support wheel (12) extends out of the support groove (11) and is in rolling contact with the tank body (6); the support wheel (12) is transmission-connected to a first motor (13) arranged on the support rod (4).

5. The tank body polishing device according to claim 1, characterized in that: The guide assembly comprises a driving rod (14) arranged on the grinding frame (2), the driving rod (14) being drivingly connected to a second motor (15) arranged on the grinding frame (2); the driving rod (14) is threadedly connected to a first guide block (16), a telescopic rod (17) is fixedly connected to the bottom end of the first guide block (16), and the grinding assembly and the positioning assembly are respectively fixedly connected to the movable ends of the telescopic rod (17).

6. The tank body polishing device according to claim 5, characterized in that: The positioning assembly comprises a positioning cylinder (18) fixedly connected to the bottom end of the telescopic rod (17), a pressure sensor (19) being arranged in the positioning cylinder (18), a positioning spring (20) being fixedly connected to the pressure sensor (19), the bottom end of the positioning spring (20) being fixedly connected to a positioning rod (21) slidably connected to the bottom end of the positioning cylinder (18), the positioning rod (21) extending out of the positioning cylinder (18) and being arranged in contact with the tank body (6).

7. The tank body polishing device according to claim 6, characterized in that: A ball (22) is provided at one end of the positioning rod (21) facing the tank body (6), and the ball (22) is in rolling contact with the tank body (6).

8. The tank body polishing device according to claim 1, characterized in that: An adjusting block (23) and a second guide block (24) are fixedly connected to the bottom end of any of the support frames (3); an adjusting groove (25) and a guide groove (26) are provided on the base (1) and are respectively slidably connected to the adjusting block (23) and the second guide block (24); the adjusting block (23) is slidably connected in the adjusting groove (25), and the second guide block (24) is slidably connected in the guide groove (26).

9. The tank body polishing device according to claim 8, characterized in that: The base (1) is provided with a clearance groove (27) corresponding to the adjustment groove (25); a third motor (28) is provided in the clearance groove (27); an output end of the third motor (28) is drivingly connected to an adjustment screw (29) rotatably connected in the adjustment groove (25); and the adjustment block (23) is threadedly connected to the adjustment screw (29).