Bad cotton processor for cotton rolls
By designing a cotton rolling and bad cotton processing machine including brackets, roller shafts, stepper motors and controllers, the problem of low efficiency of bad cotton processing during the rolling process of textile mills is solved, and a one-person operation can be used to deal with bad cotton , improves the production efficiency of the combing machine.
Patent Information
- Application Number
- CN202420733998.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-10
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2034-04-10
AI Technical Summary
During the rolling process of the textile factory, the cotton roll is broken due to improper operation or equipment failure, which leads to difficulty in handling and low efficiency. The existing solution requires two people to cooperate to tear off the broken roll, which is slow and labor-intensive.
Design a cotton rolling cotton treatment machine, including a bracket, roller shaft, stepper motor and controller. The stepper motor drives the roller shaft to rotate, and the operator can control the roller shaft to rotate with one hand and tear the cotton with the other hand to achieve a one-person treatment. Bad cotton.
It improves the efficiency of combing cotton rolls, reduces labor consumption, saves the process of flipping cotton rolls, shortens the processing time of bad cotton, and improves production efficiency.
Smart Images
Figure CN222138176U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a cotton roll bad cotton processing machine, belonging to the technical field of textile mechanical devices. Background Art
[0002] During the rolling process, the strip lap machine equipment in the textile factory often has bad rolls due to improper operation of the operator, mechanical failure of the equipment, etc., including wrinkles in the cotton rolls, uneven thickness, uneven lateral direction, holes in the cotton layer or serious tearing of the cotton layer, too loose outer layer of the cotton roll, uneven edges of the cotton roll, etc. The bad rolls cannot be used. After being put on the combing machine, the cotton layer will stick together, it will be difficult to unwind, and the cotton net will be torn and block the bell mouth, so it needs to be torn off.
[0003] The current solution is to tear off the bad part of the cotton roll. Due to the heavy weight of the cotton roll, the tearing process requires two people to lift the cotton roll and turn it over before tearing it off. This working method is slow and the workload is large, which brings inconvenience to the operators, affecting the combing efficiency of the comber and making the production efficiency of the comber low.
[0004] Therefore, it is necessary to invent a novel cotton roll bad cotton processing machine to solve the above problems. Summary of the invention
[0005] The utility model aims to provide a cotton lap bad cotton processing machine which has simple structure, is easy to use and can greatly improve the cotton lap combing efficiency.
[0006] In order to achieve the above object, the utility model provides the following technical solutions:
[0007] A cotton lap bad cotton processing machine, comprising:
[0008] The bracket comprises a frame body and two support rings arranged on the frame body;
[0009] Roller shaft; the roll shaft is arranged on the bracket, the roll shaft comprises a shaft body, and two sets of bearings respectively arranged at both ends of the shaft body, the outer ring of the bearing is overlapped on the support ring, the length of the shaft body is the same as the spacing between the two support rings, the inner ring of the bearing is sleeved on the shaft body and has an interference fit with the shaft body;
[0010] Stepper motor; the stepper motor is arranged on the bracket, and the stepper motor is drivingly connected to the roller shaft;
[0011] Controller; the controller is arranged on the bracket, the controller is electrically connected to the stepper motor, and the controller is provided with a control button for controlling the start and stop of the stepper motor.
[0012] The beneficial effects of the utility model are:
[0013] The utility model processes the cotton rolls with bad cotton in the rolling process of the bad cotton processing machine. The processing machine includes a roll shaft which can be rotated by a stepper motor and a bracket for supporting the roll shaft. The operator can control the rotation of the roll shaft by a control button with one hand and tear the bad cotton with the other hand, so that one person can process the bad cotton in the cotton roll alone. The device has a simple structure and is easy to use, which improves the efficiency of subsequent combing, saves the process of two people turning over the cotton roll, reduces the time of bad cotton processing, saves manpower and improves work efficiency.
[0014] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiments of the utility model in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0017] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0018] 1. Bracket; 2. Universal wheel; 3. Roller shaft; 4. Shaft body; 5. Flange; 6. Bearing; 7. Stepper motor; 8. Controller. DETAILED DESCRIPTION
[0019] The following is a further detailed description of the specific implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0020] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0021] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0022] See also Figure 1 The cotton lap bad cotton processing machine shown in an embodiment of the utility model is used to process the bad cotton phenomenon of the lap machine equipment during the lap forming process. The device has a simple structure and is easy to use, which improves the efficiency of subsequent combing, saves the process of two people turning over the cotton lap, reduces the time of bad cotton processing, saves manpower, and improves work efficiency. The processing machine includes: a bracket 1, a roller shaft 3, a stepping motor 7, and a controller 8.
[0023] The bracket 1 includes a frame, two support rings arranged on the frame, and four sets of universal wheels 2 fixedly welded to the bottom of the frame. The frame is made of a 3*3cm square tube with a square bottom of 52cm in length and 50cm in width, and then a triangular bracket 1 with a length of 60cm is welded at both ends, and then four sets of 6-inch universal wheels 2 are welded to the four feet. By setting the universal wheels 2, it is convenient to move the processor.
[0024] The roll shaft 3 is arranged on the bracket 1. The roll shaft 3 includes a shaft body 4 and two sets of bearings 6 respectively arranged at both ends of the shaft body 4. The outer ring of the bearing 6 is overlapped on the support ring. The length of the shaft body 4 is the same as the spacing between the two support rings. The inner ring of the bearing 6 is sleeved on the shaft body 4 and has an interference fit with the shaft body 4. The two ends of the shaft body 4 are raised to form two flanges 5. The two flanges 5 are arranged between the two sets of bearings 6. The diameter of the flange 5 is larger than the inner diameter of the support ring. The bracket 1 is provided with a stepper motor 7 connected to the roll shaft 3 and a controller 8 electrically connected to the stepper motor 7. The controller 8 is provided with a control button. The controller 8 can control the start and stop of the stepper motor 7. The roll shaft 3 can rotate under the drive of the stepper motor 7. The operator can control the rotation of the roll shaft 3 by one hand through the control button and tear the bad cotton with the other hand, so that one person can handle the bad cotton problem in the cotton roll alone. The flange 5 can ensure that the roller shaft 3 is limited during operation to prevent the roller shaft 3 from sliding off the bracket 1.
[0025] In summary, the utility model processes the cotton rolls that have bad cotton in the rolling process of the cotton roll bad cotton processing machine. The processing machine includes a roll shaft that can be rotated by a stepper motor and a bracket for supporting the roll shaft. The operator can control the rotation of the roll shaft by a control button with one hand and tear the bad cotton with the other hand, so that one person can handle the bad cotton problem in the cotton roll alone; the device has a simple structure and is easy to use, which improves the efficiency of subsequent combing, saves the process of two people turning over the cotton roll, reduces the time of bad cotton processing, saves manpower, and improves work efficiency.
[0026] The technical features of the above embodiments may be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.
[0027] The above-mentioned embodiments only express several implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the utility model patent. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the utility model patent shall be based on the attached claims.
Claims
1. A cotton lap bad cotton processing machine, It is characterized in that include: Bracket; The bracket includes a frame body and two support rings arranged on the frame body; Roller shaft; the roll shaft is arranged on the bracket, the roll shaft comprises a shaft body, and two sets of bearings respectively arranged at both ends of the shaft body, the outer ring of the bearing is overlapped on the support ring, the length of the shaft body is the same as the spacing between the two support rings, the inner ring of the bearing is sleeved on the shaft body and has an interference fit with the shaft body; Stepper motor; the stepper motor is arranged on the bracket, and the stepper motor is drivingly connected to the roller shaft; Controller; the controller is arranged on the bracket, the controller is electrically connected to the stepper motor, and the controller is provided with a control button for controlling the start and stop of the stepper motor.
2. The bad cotton processing machine for cotton laps according to claim 1, It is characterized in that Two ends of the shaft body are raised to form two flanges, and the two flanges are arranged between the two groups of bearings. The diameter of the flange is greater than the inner diameter of the support ring.
3. The bad cotton processing machine for cotton laps according to claim 1, It is characterized in that Four sets of universal wheels are fixedly welded on the bottom of the frame.