Rubber surface roughening equipment
By designing automated rubber surface roughening equipment, using automated conveying platforms and grinding devices to achieve precoarsement and groove processing of rubber surfaces, the problems of cumbersome operation and low efficiency of existing equipment are solved, and the processing quality and efficiency are improved.
Patent Information
- Application Number
- CN202323435613.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-18
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2033-12-18
AI Technical Summary
The existing rubber surface roughening equipment is cumbersome to operate, has low production efficiency, unstable workpiece processing quality, and is limited in manual operation, so it is impossible to maintain efficient production status for a long time.
A rubber surface roughening equipment including a frame module, an automated conveying platform, a grinding device and a regulating device was designed. The automated conveying platform and a grinding device were used to realize the precoarsement and groove processing of the rubber surface. The tooling fixtures can be 90° Rotate, real-time monitoring and automated control of all parameters.
It improves production efficiency, ensures consistency and accuracy of the roughening quality of the workpiece surface, reduces the influence of human factors, and achieves efficient processing of the workpiece.
Smart Images

Figure CN222155046U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rubber processing equipment, in particular to a rubber surface roughening device. Background Art
[0002] Rubber materials have low surface activity and poor adhesion, and are not easy to bond with other materials. Usually, the rubber surface must be roughened before screen printing or double-sided tape is applied.
[0003] Although the existing roughening equipment can roughen rubber, it still has some shortcomings when processing rubber:
[0004] 1. The conventional production process of rubber surface roughening equipment has complicated manual operation procedures, high labor intensity, low production efficiency, and unstable workpiece processing quality;
[0005] 2. The workpiece is manually polished with a burr file, which requires the cooperation of multiple people. The involvement of human factors leads to uneven polishing thickness and disordered texture on the surface of the workpiece, which ultimately affects the mechanical properties of the rubber after brushing, and the production efficiency is low;
[0006] 3. The size of the rubber grinding is large, and it is difficult for human hands to reach the middle area of the workpiece, so tools are needed to complete it;
[0007] 4. Humans are limited by their strength and physical fitness, and their speed and accuracy of movement are limited. They cannot maintain a highly intense production state for a long time. The operations that can be completed manually are very limited in space and time, which reduces production efficiency. Therefore, a rubber surface roughening equipment is urgently needed to solve the above problems. Utility Model Content
[0008] The utility model aims to provide a rubber surface roughening device to solve the problems raised in the above background technology.
[0009] To achieve the above object, the utility model provides the following technical solution: a rubber surface roughening device, comprising a frame module, a rear cover module for supporting is fixedly arranged on the rear end surface of the frame module,
[0010] A processing device, the processing device is fixedly arranged at the center of the upper end surface of the frame module;
[0011] A fixture, wherein a plurality of sets of the fixture are provided, and the plurality of sets of the fixture are equidistantly arranged on the inner end surface of the processing device, and the upper end surface of the fixture is provided with a rubber product;
[0012] The processing device includes an automated conveying platform, a side end face of the automated conveying platform is provided with a protective card cover for protection, and an upper cover module is fixedly provided at the center of the upper end face of the automated conveying platform, a grooving device is provided at the inner end face of the automated conveying platform near the front, and a grinding device is provided at the inner end face of the automated conveying platform near the rear, two sets of adjustment devices are symmetrically provided on the upper end face of the automated conveying platform, and a micrometer is provided at the upper end face of the automated conveying platform near the adjustment device.
[0013] Preferably, the grooving device includes a connecting seat, a driving gear is rotatably clamped at the center of the inner end surface of the connecting seat, and a driven gear is rotatably clamped at the inner end surface of the connecting seat symmetrically around the driving gear, a supporting motor is provided at the rear end surface of the connecting seat opposite to the driving gear, and circular knife modules are provided at the front end surface of the connecting seat opposite to the driven gear, and support seats are rotatably clamped at the centers of the front end surfaces of the two groups of circular knife modules.
[0014] Preferably, the grinding device includes a fixed seat, a positioning support is provided at the center of the upper end surface of the fixed seat, and a transmission motor is fixedly installed at the center of the rear end surface of the fixed seat, a grinding guide roller is rotatably clamped at the center of the front end surface of the fixed seat, and a limiting seat is rotatably clamped at the center of the front end surface of the grinding guide roller, which can realize the pre-roughening function of the rubber surface and improve the subsequent processing efficiency of the rubber product.
[0015] Preferably, the automated conveying platform includes a supporting guide seat, a side end face of the supporting guide seat is provided with a transmission module for transmission, and a reduction motor is provided at the side end face of the supporting guide seat opposite to the transmission module, and a lower roller module connected to the transmission module is provided on the inner end face of the supporting guide seat, which facilitates subsequent loading and unloading of materials and improves production efficiency.
[0016] Preferably, the adjustment device includes a support socket, and three groups of limiting sleeves are equidistantly arranged on the upper end surface of the support socket, and an alignment shaft is slidably connected to the inner end surface of the limiting sleeve to facilitate subsequent fast and stable adjustment operations.
[0017] Preferably, the driving gear is meshedly connected with the driven gear, and the grooving device and the grinding device are fixedly connected to the bottom of the alignment clamping shaft, so that the subsequent adjustment device can adjust the grinding depth and pressure of the grinding device, and the adjustment device can also adjust the grooving depth and pressure of the grooving device.
[0018] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0019] 1. The utility model can facilitate workers to load and unload materials and improve production efficiency by setting an automatic conveying platform.
[0020] 2. The fixture for fixing the product in the utility model has the characteristics of easy and convenient replacement and high positioning repeatability. At the same time, the fixture can be rotated 90° during the processing to cooperate with the grooving device to complete the grooving of the rubber part in a 90° staggered direction.
[0021] 3. The grinding device in the utility model has adjustable running line speed, grinding depth and pressure.
[0022] 4. The linear speed, groove width, depth and pressure of the groove engraving device in the utility model can be adjusted.
[0023] 5. All parameters of the equipment in this utility model are monitored in real time and specific functions are automatically controlled, data is integrated, and production parameters are automatically saved, which can be tracked and viewed at any time. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a disassembled diagram of the main body of the utility model;
[0025] Figure 2 It is a structural schematic diagram of the main body of the utility model;
[0026] Figure 3 This is a disassembled diagram of the processing device of the utility model;
[0027] Figure 4 It is a structural schematic diagram of the processing device of the utility model;
[0028] Figure 5 It is a structural schematic diagram of the groove engraving device of the utility model;
[0029] Figure 6 It is a structural schematic diagram of the grinding device of the utility model;
[0030] Figure 7 This is a schematic diagram of the structure of the automated conveying platform of the utility model;
[0031] Figure 8 It is a structural schematic diagram of the regulating device of the utility model.
[0032] In the figure: 1-frame module, 2-rubber product, 3-rear cover module, 4-fixture, 5-processing device, 51-upper cover module, 52-grooving device, 53-grinding device, 54-protective card cover, 55-automatic conveying platform, 56-micrometer, 57-adjustment device, 521-support seat, 522-driving gear, 523-connecting seat, 524-support motor, 525-driven gear, 526-circular knife module, 531-limiting seat, 532-grinding guide roller, 533-fixed seat, 534-transmission motor, 535-alignment support, 551-transmission module, 552-reduction motor, 553-support guide seat, 554-lower roller module, 571-limiting sleeve, 572-alignment shaft, 573-support seat. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0034] See also Figure 1-8 The utility model provides an embodiment: a rubber surface roughening device, comprising a frame module 1, a rear cover module 3 for supporting is fixedly arranged on the rear end face of the frame module 1,
[0035] A processing device 5, the processing device 5 is fixedly arranged at the center of the upper end surface of the frame module 1;
[0036] A fixture 4, wherein the fixture 4 is provided in a plurality of groups, and the plurality of groups of fixtures 4 are equidistantly arranged on the inner end surface of the processing device 5, and the upper end surface of the fixture 4 is provided with a rubber product 2;
[0037] The processing device 5 includes an automated conveying platform 55, a side end face of the automated conveying platform 55 is provided with a protective card cover 54 for protection, and an upper top cover module 51 is fixedly provided at the center of the upper end face of the automated conveying platform 55, a grooving device 52 is provided at the inner end face of the automated conveying platform 55 near the front, and a grinding device 53 is provided at the inner end face of the automated conveying platform 55 near the rear, two sets of adjustment devices 57 are symmetrically provided on the upper end face of the automated conveying platform 55, and a micrometer 56 is provided at the upper end face of the automated conveying platform 55 near the adjustment device 57.
[0038] The groove engraving device 52 includes a connecting seat 523, a driving gear 522 is rotatably connected to the center of the inner end surface of the connecting seat 523, and a driven gear 525 is symmetrically rotatably connected to the inner end surface of the connecting seat 523 with the driving gear 522 as the center, a supporting motor 524 is provided at the rear end surface of the connecting seat 523 opposite to the driving gear 522, and a circular knife module 526 is provided at the front end surface of the connecting seat 523 opposite to the driven gear 525, and the support seat 521 is rotatably connected to the center of the front end surface of the two groups of circular knife modules 526.
[0039] The grinding device 53 includes a fixed seat 533, a positioning support 535 is arranged at the center of the upper end surface of the fixed seat 533, and a transmission motor 534 is fixedly installed at the center of the rear end surface of the fixed seat 533, a grinding guide roller 532 is rotatably clamped at the center of the front end surface of the fixed seat 533, and a limiting seat 531 is rotatably clamped at the center of the front end surface of the grinding guide roller 532, which can realize the pre-roughening function of the rubber surface and improve the subsequent processing efficiency of the rubber product 2.
[0040] The automated conveying platform 55 includes a supporting guide seat 553, the side end face of which is provided with a transmission module 551 for transmission, and a reduction motor 552 is provided at the side end face of the supporting guide seat 553 opposite to the transmission module 551, and the inner end face of the supporting guide seat 553 is provided with a lower roller module 554 connected to the transmission module 551, which facilitates subsequent loading and unloading of materials and improves production efficiency.
[0041] The adjustment device 57 includes a support base 573, and three groups of limiting sleeves 571 are equidistantly arranged on the upper end surface of the support base 573, and a positioning shaft 572 is slidably connected to the inner end surface of the limiting sleeve 571 to facilitate subsequent fast and stable adjustment operations.
[0042] The driving gear 522 is meshedly connected with the driven gear 525, and the grooving device 52 and the grinding device 53 are fixedly connected with the bottom of the alignment clamping shaft 572, so that the subsequent adjustment device 57 can adjust the grinding depth and pressure of the grinding device 53. At the same time, the adjustment device 57 can also adjust the grooving depth and pressure of the grooving device 52.
[0043] Working principle: When processing the rubber product 2, the automated conveying platform 55 can quickly guide the tooling fixture 4 to load the material. At the same time, the lower roller module 554 inside the automated conveying platform 55 is composed of rollers and support plates, and is driven by a motor gear rack, moves at a constant speed, and the speed can be adjusted to ensure that the moving speed and the grinding and grooving speeds are accurately coordinated with each other, providing a placement platform for the rubber product 2, realizing the conveying and moving function of the tooling fixture 4, and then grinding is performed. The grinding device 53 is driven by a transmission motor 534 to rotate and move at a constant speed. The speed can be adjusted to ensure that the grinding speed and the running speed of the tooling fixture 4 are accurately coordinated with each other, realizing the pre-roughening function of the rubber surface, and grooving is performed after grinding. The grinding device 53 is driven by a transmission motor 534 to rotate and move at a constant speed. The speed can be adjusted to ensure that the grooving speed and the running speed of the tooling fixture 4 are accurately coordinated with each other, realizing the secondary grooving of the rubber surface, and the rotation operation of the tooling fixture 4 can realize the grooving processing of the rubber part in a 90° staggered direction.
[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A rubber surface roughening device, comprising a frame module (1), a rear cover module (3) for support is fixedly arranged on the rear end surface of the frame module (1), characterized in that: A processing device (5), the processing device (5) being fixedly arranged at the center of the upper end surface of the frame module (1); A fixture (4), wherein a plurality of sets of the fixture (4) are provided, and the plurality of sets of the fixture (4) are equidistantly arranged on the inner end surface of the processing device (5), and the upper end surface of the fixture (4) is provided with a rubber product (2); The processing device (5) comprises an automated conveying platform (55), the side end face of the automated conveying platform (55) is provided with a protective card cover (54) for protection, and an upper cover module (51) is fixedly provided at the center of the upper end face of the automated conveying platform (55), a grooving device (52) is provided at the inner end face of the automated conveying platform (55) near the front, and a grinding device (53) is provided at the inner end face of the automated conveying platform (55) near the rear, two groups of adjustment devices (57) are symmetrically provided at the upper end face of the automated conveying platform (55), and a micrometer (56) is provided at the upper end face of the automated conveying platform (55) near the adjustment device (57).
2. The rubber surface roughening device according to claim 1, characterized in that: The groove engraving device (52) comprises a connecting seat (523), a driving gear (522) is rotatably engaged at the center of the inner end surface of the connecting seat (523), and a driven gear (525) is rotatably engaged with the inner end surface of the connecting seat (523) symmetrically around the driving gear (522), a supporting motor (524) is arranged at the rear end surface of the connecting seat (523) directly opposite to the driving gear (522), and a circular knife die set (526) is arranged at the front end surface of the connecting seat (523) directly opposite to the driven gear (525), and the supporting seats (521) are rotatably engaged at the centers of the front end surfaces of the two sets of circular knife die sets (526).
3. The rubber surface roughening device according to claim 2, characterized in that: The grinding device (53) comprises a fixed seat (533), a positioning support (535) is arranged at the center of the upper end surface of the fixed seat (533), and a transmission motor (534) is fixedly installed at the center of the rear end surface of the fixed seat (533), a grinding guide roller (532) is rotatably clamped at the center of the front end surface of the fixed seat (533), and a limiting seat (531) is rotatably clamped at the center of the front end surface of the grinding guide roller (532).
4. The rubber surface roughening device according to claim 3, characterized in that: The automated conveying platform (55) comprises a support guide seat (553), a transmission module (551) for transmission is arranged on the side end face of the support guide seat (553), a reduction motor (552) is arranged at the side end face of the support guide seat (553) directly opposite to the transmission module (551), and a lower roller module (554) connected to the transmission module (551) is arranged on the inner end face of the support guide seat (553).
5. The rubber surface roughening device according to claim 4, characterized in that: The adjusting device (57) comprises a supporting clamping seat (573), the upper end surface of which is equidistantly provided with three groups of limiting shaft sleeves (571), and an alignment clamping shaft (572) is slidably clamped on the inner end surface of the limiting shaft sleeve (571).
6. The rubber surface roughening device according to claim 5, characterized in that: The driving gear (522) is meshedly connected with the driven gear (525), and the notching device (52) and the grinding device (53) are both fixedly engaged with the bottom of the alignment clamping shaft (572).
