Insulation barrel felt wrapping equipment
By designing a turntable rack and adjustment device, the problem of disassembled wrapping during the insulation barrel carbon felt packaging process is solved, and the tight wrapping and rapid cutting of carbon felt and insulation barrel are achieved, improving the wrapping effect and efficiency.
Patent Information
- Application Number
- CN202420852723.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-23
AI Technical Summary
During the process of wrapping carbon felt insulating barrels, the commonly used floor rolling method can easily lead to the disassembled wrapping of carbon felt and insulation barrels, causing the problem of unsolid packaging.
A device including a rotating wheel frame, base frame, adjustment device and auxiliary device is designed. Through the sliding groove, gear, limit frame and extrusion shaft, the convenient misalignment adjustment and fixation of carbon felt and insulation barrel are achieved to ensure that each The layer of carbon felt is tightly wrapped and the carbon felt is quickly cut through pulleys and cut slices.
It improves the wrapping firmness of carbon felt and insulation barrels, reduces the heat field temperature loss, simplifies the wrapping process, and enhances the insulation effect.
Smart Images
Figure CN222156741U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of insulation barrel felt wrapping equipment, in particular to insulation barrel felt wrapping equipment. Background Art
[0002] The insulating carbon felt in the insulation barrel is made by cutting ordinary soft felt on site and then wrapping it layer by layer on a graphite cylinder to form a cylindrical insulation body with a flexible structure. It needs to be tied and fixed with molybdenum wire before use. It is common in the production of carbon felt wrapping for insulation barrels.
[0003] Prior art includes a utility model with a publication number of CN214458432U, which discloses a tooling for wrapping carbon felt for a single crystal furnace insulation tube. The patent includes a base, a first arm and a second arm are arranged vertically opposite to each other on the base, a plug-in shaft is rotatably arranged horizontally on the upper end of the second arm, the plug-in shaft is horizontally plugged into the rotating shaft, and the rotating shaft is fixedly connected to a turntable; a baffle plate 1 and a baffle plate 2 with a circular hole as the center of the circle are passed through the rotating shaft, a rectangular six-way is arranged between baffle plate 1 and baffle plate 2, the rotating shaft passes through two opposite faces of the six-way, and the remaining four through holes of the six-way are provided with four identical plug rods, and a support rod is arranged at one end of the plug rod away from each through hole, and the support rod can be retracted to adapt to insulation tubes of different diameters. The utility model can provide a tooling that can change the way of wrapping the insulation tube with graphite soft felt, save the use and consumption of graphite soft felt, improve the thermal insulation performance of the thermal field, improve the quality of single crystals, and reduce the cost of furnace opening.
[0004] In the process of wrapping the insulation barrel with carbon felt, it was found that the carbon felt is usually wrapped on the outside of the insulation barrel by rolling on the ground. During the wrapping process, the carbon felt and the insulation barrel need to be wrapped and cut in staggered layers. At this time, the carbon felt and the insulation barrel need to be manually misaligned, which can easily cause the insulation barrel and carbon felt to be loosely wrapped. Utility Model Content
[0005] The purpose of the utility model is to solve the problem in the prior art that when wrapping the carbon felt on the insulation barrel, the insulation barrel is usually wrapped on the outside of the insulation barrel by rolling on the ground. During the wrapping process, the carbon felt and the insulation barrel need to be wrapped and cut in staggered layers. At this time, the carbon felt and the insulation barrel need to be manually misaligned, which easily causes the insulation barrel and the carbon felt to be wrapped loosely.
[0006] The cam is provided with a toothed plate, and the toothed plate ...
[0007] The effect achieved by the above-mentioned components is: in the process of wrapping the insulation barrel with carbon felt, the carbon felt needs to be spread flat first, then the carbon felt is flattened, and the insulation barrel is rolled forward to ensure that the gaps between each layer are compacted during the felt wrapping process to carry out carbon felt wrapping of the insulation barrel. In this process, the carbon felt and the insulation barrel need to be wrapped and cut in staggered layers. In order to facilitate the staggered movement of the position between the insulation barrel and the carbon felt, the bearing plate is pulled to move along the slide groove opened on the surface of the base frame, and then the limit frame on the surface of the base frame and the bearing plate is slid. After the bearing plate and the base frame move to the specified positions, the extrusion shaft on one side of the limit frame is rotated to allow the extrusion shaft and the side wall surface of the base frame to be extruded and limited and fixed. At this time, the position length can be read according to the scale surface opened on the bearing plate surface, so that the position of the entire bearing plate and the base frame can be adjusted for staggered movement, which is convenient for the insulation barrel and the carbon felt to be wrapped quickly.
[0008] Preferably, the lower surface of the side of the bearing plate away from the base frame is rotatably connected to two pulleys, and the arc surface of the pulley is fixedly connected to an anti-slip sleeve.
[0009] The effect achieved by the above components is that in the process of slidingly adjusting the position of the carrying plate, the position of the carrying plate can be conveniently moved, adjusted and limited by the pulley rotating on the bottom surface of the carrying plate.
[0010] Preferably, a limiting rod is fixedly connected to one side of the surface of the bearing plate close to the limiting frame, and the length of the limiting rod is adapted to the cross-sectional size of the bearing plate.
[0011] The effect achieved by the above components is: in the process of wrapping the carbon felt of the insulation barrel, in order to facilitate the auxiliary limiting of the position of the carbon felt, the limiting rod fixed on the surface of the bearing plate is used to assist in guiding and fixing the limiting.
[0012] Preferably, an indicator block is fixedly connected to the surface of the limit frame, and the cross section of the indicator block is in a pointed cone shape.
[0013] The effect achieved by the above components is that in the process of moving and adjusting the positions of the two limit frames, in order to facilitate intuitive indication of the scale surface opened on one side of the bearing plate, auxiliary operation is performed through the indicating block fixed on the surface of the limit frame.
[0014] Preferably, an auxiliary device is provided on the surface of one end of the bearing plate close to the base frame, and the auxiliary device includes a fixing frame, both ends of the fixing frame are fixedly connected to the surface of the bearing plate, both ends of the circular arc surface of the fixing frame are slidably connected with sliding columns, the upper surface of the sliding column is fixedly connected with a pull rod, and the lower surface of the sliding column is fixedly connected with a cutting piece, the cutting piece is a cemented carbide piece, and a screw rod passes through the circular arc surface thread of the sliding column, and one end of the screw rod abuts against the surface of the fixing frame.
[0015] The effect achieved by the above components is: after the carbon felt to be wrapped and the insulation barrel are fixed and limited, in order to facilitate the cutting of the carbon felt, the screw on the surface of the sliding column is rotated to relax the fixing frame and the sliding column, and then the pull rod at the upper end of the sliding column is pulled to allow the pull rod to drive the cutting piece at the bottom of the sliding column to slide along the fixing frame, so that the cutting piece made of carbide can cut and separate the carbon felt.
[0016] Preferably, a protective sleeve is fixedly connected to the arc surface on the upper end of the pull rod, and the protective sleeve is a rubber sleeve.
[0017] The effect achieved by the above components is that during the use of the pull rod fixed on the surface of the sliding column at the upper end of the cutting piece, the protective sleeve made of rubber material fixed on the surface of the pull rod can increase friction, thereby facilitating better operation and use.
[0018] Preferably, the arc surface of the fixing frame is fixedly connected to a limiting plate, a limiting groove is provided on the inner wall of the sliding column at a position corresponding to the limiting plate, and the inner wall of the limiting groove is slidably connected to the surface of the limiting plate.
[0019] The effect achieved by the above components is: in the process of moving and adjusting the position of the sliding column, in order to prevent the sliding column from rotating and deviating on the surface of the fixing frame, auxiliary operation is performed through the limit plate on the surface of the fixing frame and the limit groove opened on the inner wall of the sliding column.
[0020] Compared with the related art, the insulation barrel felt wrapping device provided by the utility model has the following beneficial effects:
[0021] The utility model provides a felt wrapping device for an insulation barrel. In the process of wrapping the insulation barrel with carbon felt, the carbon felt needs to be spread flat first, then the carbon felt is flattened, and the insulation barrel is rolled forward to ensure that the gap between each layer is compacted during the felt wrapping process to wrap the insulation barrel with carbon felt. In this process, staggered wrapping and cutting are required between the carbon felt and the insulation barrel. In order to facilitate the staggered movement of the position between the insulation barrel and the carbon felt, the bearing plate is pulled to move along the slide groove provided on the surface of the base frame, and then the base frame and the limiting frame on the surface of the bearing plate are slid. After moving to the designated positions, the extrusion shaft on one side of the limit frame is rotated to allow the extrusion shaft and the side wall surface of the base to be extruded and limited and fixed. At this time, the position length can be read according to the scale surface opened on the surface of the bearing plate, so that the position of the entire bearing plate and the base can be offset and adjusted, which is convenient for the insulation barrel and the carbon felt to be quickly wrapped. By operating the adjustment device, convenient offset wrapping between the insulation barrel and the carbon felt is achieved. The staggered cutting and wrapping between the insulation barrel and the carbon felt can enhance the insulation effect of the insulation barrel and reduce the temperature loss of the thermal field.
[0022] After the carbon felt to be wrapped and the insulation barrel are fixed and limited in position, in order to facilitate the cutting of the carbon felt, the screw on the surface of the sliding column is turned to relax the fixing frame and the sliding column, and then the pull rod at the upper end of the sliding column is pulled to allow the pull rod to drive the cutting piece at the bottom of the sliding column to slide along the fixing frame, so that the cutting piece made of carbide can cut and separate the carbon felt. By operating the auxiliary device, the position of the cutting piece on the surface of the fixing frame can be moved and adjusted, so that the wrapped carbon felt can be easily cut. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 A schematic diagram of the structure of the insulation barrel felt wrapping device provided by the utility model;
[0024] Figure 2 for Figure 1 The structural schematic diagram of the regulating device shown;
[0025] Figure 3 for Figure 1 A partial structural schematic diagram of the regulating device shown;
[0026] Figure 4 for Figure 3 The schematic diagram of the split structure of the regulating device shown;
[0027] Figure 5 for Figure 1 Schematic diagram of the structure of the auxiliary device shown.
[0028] Numbers in the figure: 1. turntable frame; 2. carbon felt; 3. base frame; 4. adjusting device; 401. load-bearing plate; 402. pulley; 403. scale; 404. limit frame; 405. indicator block; 406. extrusion shaft; 407. slide groove; 408. rack; 409. gear; 410. limit rod; 411. inlay groove; 5. auxiliary device; 51. fixed frame; 52. slide column; 53. pull rod; 54. protective cover; 55. screw; 56. cutting piece; 57. limit plate. DETAILED DESCRIPTION
[0029] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0030] The specific implementation of the present utility model is described in detail below in conjunction with specific embodiments.
[0031] See also Figures 1 to 5 The insulation barrel felt wrapping device provided by the embodiment of the utility model includes: a turntable frame 1, the arc surface of the turntable frame 1 is wrapped with carbon felt 2, the bottom end surface of the turntable frame 1 is fixedly connected to a base frame 3, an adjustment device 4 is provided on one side surface of the base frame 3, and an auxiliary device 5 is provided on the end surface of the supporting plate 401 close to the base frame 3.
[0032] In the embodiments of the present invention, please refer to Figure 2 , Figure 3 and Figure 4The adjusting device 4 includes a slide groove 407, which is provided on the side wall surface of the base frame 3. The inner wall of the slide groove 407 is slidably connected with a bearing plate 401. A rack 408 is fixedly connected to the lower surface of the bearing plate 401 near the base frame 3. A plurality of gears 409 are rotatably connected to the surface of the base frame 3 corresponding to the position of the rack 408. The tooth surface of the rack 408 meshes with the tooth surface of the gear 409. An inlay groove 411 is provided on the inner wall of the side of the bearing plate 401 near the base frame 3. The inner wall of the inlay groove 411 is slidably connected with a limit frame 404. The inner wall of the limit frame 404 is slidably connected with the surface of the base frame 3 and the bearing plate 401. The limit frame 404 An extrusion shaft 406 is threaded through the surface of one side close to the base 3, and one end of the extrusion shaft 406 is in contact with the side wall of the base 3. A scale 403 is provided on the surface of the supporting plate 401 at a position corresponding to the limit frame 404. Two pulleys 402 are rotatably connected to the lower surface of the side of the supporting plate 401 away from the base 3, and the arc surface of the pulley 402 is fixedly connected to an anti-slip sleeve. A limiting rod 410 is fixedly connected to the side of the surface of the supporting plate 401 close to the limit frame 404, and the length of the limiting rod 410 is adapted to the cross-sectional size of the supporting plate 401. An indicator block 405 is fixedly connected to the surface of the limit frame 404, and the cross-section of the indicator block 405 is a pointed cone.
[0033] In the embodiments of the present invention, please refer to Figure 5 The auxiliary device 5 includes a fixing frame 51, both ends of the fixing frame 51 are fixedly connected to the surface of the bearing plate 401, both ends of the arc surface of the fixing frame 51 are slidably connected with sliding columns 52, the upper surface of the sliding column 52 is fixedly connected with a pull rod 53, and the lower surface of the sliding column 52 is fixedly connected with a cutting piece 56, which is a hard alloy piece. The arc surface of the sliding column 52 is threaded with a screw 55, one end of the screw 55 abuts against the surface of the fixing frame 51, and the upper end arc surface of the pull rod 53 is fixedly connected with a protective sleeve 54, which is a rubber sleeve. The arc surface of the fixing frame 51 is fixedly connected with a limiting plate 57, and a limiting groove is provided on the inner wall of the sliding column 52 corresponding to the position of the limiting plate 57, and the inner wall of the limiting groove is slidably connected to the surface of the limiting plate 57.
[0034] The working principle of the insulation barrel felt wrapping device provided by the utility model is as follows: in the process of wrapping the insulation barrel with carbon felt 2, the carbon felt 2 needs to be laid flat first, then the carbon felt 2 is flattened, and the insulation barrel is rolled forward to ensure that the gap between each layer is compacted during the felt wrapping process, and the carbon felt 2 of the insulation barrel is wrapped. In this process, the carbon felt 2 and the insulation barrel need to be wrapped and cut in staggered layers. In order to facilitate the staggered movement of the position between the insulation barrel and the carbon felt 2, at this time, the carrying plate 401 is pulled along the slide groove 40 opened on the surface of the base frame 3. 7 is moved, and then the limit frame 404 on the surface of the base frame 3 and the carrier plate 401 is slid. After the carrier plate 401 and the base frame 3 are moved to the specified positions, the extrusion shaft 406 on one side of the limit frame 404 is rotated to allow the extrusion shaft 406 and the side wall surface of the base frame 3 to be extruded and fixed. At this time, the position length can be read according to the scale 403 on the surface of the carrier plate 401, so that the position of the entire carrier plate 401 and the base frame 3 can be adjusted to be offset, which is convenient for the insulation bucket and the carbon felt 2 to be quickly wrapped.
[0035] After the carbon felt 2 to be wrapped is fixed and limited to the insulation barrel, in order to facilitate the cutting of the carbon felt 2, the screw 55 on the surface of the slide column 52 is rotated to relax the fixing frame 51 and the slide column 52, and then the pull rod 53 at the upper end of the slide column 52 is pulled to allow the pull rod 53 to drive the cutting piece 56 at the bottom end of the slide column 52 to slide along the fixing frame 51, so that the cutting piece 56 made of cemented carbide can cut and separate the carbon felt 2.
[0036] The circuits and controls involved in the present invention are all prior art and will not be described in detail here.
[0037] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. Insulation barrel felt wrapping equipment, characterized in that: include: A turntable frame (1), wherein the arc surface of the turntable frame (1) is wrapped with carbon felt (2), the bottom end surface of the turntable frame (1) is fixedly connected to a base frame (3), a side surface of the base frame (3) is provided with an adjustment device (4), the adjustment device (4) comprises a slide groove (407), the slide groove (407) is arranged on the side wall surface of the base frame (3), the inner wall of the slide groove (407) is slidably connected to a bearing plate (401), the lower surface of the bearing plate (401) is fixedly connected to a side close to the base frame (3), a plurality of gears (409) are rotatably connected to the surface of the base frame (3) corresponding to the position of the gears (408), the gears The tooth surface of the bar (408) meshes with the tooth surface of the gear (409); an inlay groove (411) is provided on the inner wall of the side of the carrier plate (401) close to the base frame (3); the inner wall of the inlay groove (411) is slidably connected to a limit frame (404); the inner wall of the limit frame (404) is slidably connected to the surface of the base frame (3) and the carrier plate (401); an extrusion shaft (406) is threadedly penetrated on the surface of the side of the limit frame (404) close to the base frame (3); one end of the extrusion shaft (406) is in contact with the side wall of the base frame (3); and a scale (403) is provided on the surface of the carrier plate (401) corresponding to the limit frame (404).
2. The insulation barrel felt wrapping device according to claim 1, characterized in that: The lower surface of the side of the bearing plate (401) away from the base frame (3) is rotatably connected to two pulleys (402), and the arc surface of the pulley (402) is fixedly connected to an anti-slip sleeve.
3. The insulation barrel felt wrapping device according to claim 1, characterized in that: A limiting rod (410) is fixedly connected to one side of the surface of the bearing plate (401) close to the limiting frame (404), and the length of the limiting rod (410) is adapted to the cross-sectional size of the bearing plate (401).
4. The insulation barrel felt wrapping device according to claim 1, characterized in that: An indicator block (405) is fixedly connected to the surface of the limiting frame (404), and the cross section of the indicator block (405) is in the shape of a pointed cone.
5. The insulation barrel felt wrapping device according to claim 1, characterized in that: An auxiliary device (5) is provided on the surface of one end of the bearing plate (401) close to the base frame (3), and the auxiliary device (5) includes a fixing frame (51), both ends of the fixing frame (51) are fixedly connected to the surface of the bearing plate (401), both ends of the circular arc surface of the fixing frame (51) are slidably connected with sliding columns (52), the upper surface of the sliding column (52) is fixedly connected with a pull rod (53), and the lower surface of the sliding column (52) is fixedly connected with a cutting piece (56), and the cutting piece (56) is a hard alloy piece. A screw rod (55) is passed through the circular arc surface thread of the sliding column (52), and one end of the screw rod (55) is in contact with the surface of the fixing frame (51).
6. The insulation barrel felt wrapping device according to claim 5, characterized in that: The arc surface at the upper end of the pull rod (53) is fixedly connected with a protective sleeve (54), and the protective sleeve (54) is a rubber sleeve.
7. The insulation barrel felt wrapping device according to claim 5, characterized in that: The arc surface of the fixing frame (51) is fixedly connected to the limiting plate (57), and the inner wall of the sliding column (52) is provided with a limiting groove corresponding to the position of the limiting plate (57), and the inner wall of the limiting groove is slidably connected to the surface of the limiting plate (57).