Areca nut forming press

By introducing a servo hydraulic press and automatic conveying line into the betel nut molding press, the betel nut is directly pressed and shaped by cold molds, which solves the problem of long-term molding process in the existing technology, and realizes efficient betel nut seed molding and improves the Work efficiency and reduce energy consumption.

CN222171286UInactive Publication Date: 2024-12-17HUNAN KOUWEIWANG GRP
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Patent Information

Application Number
CN202420947232.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2024-12-17
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing betel nut seed forming machines take a long process, resulting in low working efficiency and need to improve the working efficiency of the press.

Method used

Design a betel nut forming press including a servo hydraulic press and an automatic conveying line. The vehicle is heated through assembly line operation and pressurized and shaped directly on the molding station, eliminating the high-temperature cooling link, and using the cold material of the mold for Cooling and pressing molding.

Benefits of technology

The residence time of betel nut in the press is shortened, energy consumption is reduced, and the working efficiency of the press is improved, and the setting time is shortened to about 30 seconds.

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Abstract

The utility model relates to the field of betel nut forming, in particular to a betel nut forming press. Comprising a machine body, the machine body comprises a top and a bearing platform, the machine body is provided with an electric cabinet, a servo hydraulic machine is arranged above the top, the output end of the servo hydraulic machine is connected with an upper die, guide columns are arranged on the periphery of the upper die, the upper ends of the guide columns are connected with the top, and the lower ends of the guide columns are connected with the bearing platform; a carrier inlet and a carrier outlet are formed in the two sides of the machine body, a forming station used for containing a carrier is arranged on the bearing platform, the forming station is located under the upper die and is the same as the upper die in size, a cavity used for containing areca nuts is formed in the carrier, and the upper die is provided with a forming cavity matched with the cavity of the carrier. The areca nuts on the carrier are heated and then fed into the forming station, and rapid forming of the areca nuts can be achieved.
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Description

Technical Field

[0001] The utility model relates to the field of betel nut molding, in particular to a betel nut molding press. Background Art

[0002] The seed pressing machine used in the prior art in the betel nut seed pressing and molding process is to first place the betel nut in a mold, heat the mold in the seed pressing machine, and transfer the heat to the betel nut through the mold. After the temperature of the betel nut reaches the required temperature, the same mold is cooled from the high temperature by a cooling mechanism. While cooling, the mold is pressurized to shape the betel nut. The molding press process of placing the betel nut - heating the mold - cooling the mold - pressurizing and molding is time-consuming. It takes four minutes to heat the mold and about two minutes to cool and shape the mold. A pair of molds stays in the press for about 6 minutes. The working efficiency of the molding press is low. Reducing the residence time of the betel nut in the press can improve the working efficiency of the press. Therefore, providing a more efficient seed pressing and molding machine is a technical problem to be solved. Utility Model Content

[0003] The problem to be solved is to provide a betel nut seed pressing and forming machine with higher efficiency.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a betel nut forming press, comprising a body, the body comprising a top and a carrying platform, the body also being provided with an electrical control box, the body of a servo hydraulic press being located above the top, the telescopic end of the servo hydraulic press being connected to an upper mold, a guide column being further provided in the body, the upper end of the guide column being connected to the top, the lower end of the guide column being connected to the carrying platform, the upper mold being able to move vertically up and down relative to the guide column, a forming station for placing a carrier being provided on the carrying platform, the forming station being located directly below the upper mold and being the same size as the upper mold, the carrier being placed on the forming station, the carrier being provided with a cavity for placing the betel nut, and the upper mold being provided with a forming cavity matching the cavity of the carrier.

[0005] Preferably, the machine body is further provided with a carrier channel.

[0006] Preferably, the vehicle channel includes a vehicle inlet and a vehicle outlet.

[0007] Preferably, the carrying platform can be connected to an automatic conveyor line.

[0008] Preferably, the carrier is made of PVC.

[0009] Preferably, the upper mold is made of metal.

[0010] Preferably, the machine body is also provided with an operation screen.

[0011] Compared to existing technologies, the present invention provides a betel nut forming press with the following advantages: Through an assembly line-style operation, a carrier filled with betel nuts is heated and placed on a forming station. A servo hydraulic press then drives the upper mold downward, cooling and pressurizing the betel nuts to achieve final shape. Because the upper mold is cold, the conventional high-temperature and subsequent cooling process is eliminated, reducing energy consumption. The present invention only takes approximately 30 seconds to shape the betel nuts, shortening their residence time in the press and improving their efficiency. Furthermore, the press can be combined with intelligent conveyor lines for intelligent production systems, allowing the carrier's mold cavity to be adjusted to meet diverse customer needs. Therefore, the present invention is a highly efficient betel nut seed pressing and forming machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work.

[0013] Figure 1 It is a structural diagram of the present utility model.

[0014] Figure 2 This is a schematic diagram of the vehicle entry and exit of the present invention.

[0015] Explanation of reference numerals: 1. machine body; 2. top; 21. servo hydraulic press; 22. electric control box; 3. carrying platform; 31. forming station; 32. conveyor line; 4. guide column; 5. upper mold; 6. carrier; 71. carrier entrance; 72. carrier exit; 8. operation screen; DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0017] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0018] like Figure 1 As shown, a betel nut forming press includes a body 1, the body 1 includes a top 2 and a carrying platform 3, the body 1 is also provided with an electric control box 22, a servo hydraulic press 21 is provided at the center above the top 2, the body of the servo hydraulic press 21 is located above the top 2, the telescopic end of the servo hydraulic press 21 passes through the top 2 and is connected to the upper mold 5, the servo hydraulic press 21 controls the up and down movement of the upper mold 5, and four guide columns 4 are also provided in the body 1, the upper end of the guide column 4 is connected to the top 2, the lower end of the guide column 4 is connected to the carrying platform 3, and the guide column 4 is vertical The support platform 3 and the top 2 are provided with guides for the upper mold 5, ensuring that the upper mold 5 remains perpendicular to the support platform 3 during its upward and downward movement. A forming station 31 is located on the support platform 3, where a carrier 6 is placed. This station 31 is located directly below the upper mold 5 and is the same size as the upper mold 5. The carrier 6 is placed on this forming station 31. The carrier 6 has a cavity for the betel nut, and the upper mold 5 has a cavity that matches the cavity of the carrier 6. The upper mold 5 and the carrier 6 are pressed together to shape the betel nut. The carrier 6 can be made of PVC for easy transportation; the upper mold 5 is preferably made of metal to facilitate shaping. A carrier inlet 71 is provided on one side of the machine body 1 for feeding the carrier 6 into the machine body 1, and a carrier outlet 72 is provided on the opposite side for removing the carrier 6 from the machine body 1. An operating panel 8 is connected to the top of the machine body 1 via a connecting rod, and the speed, pressure, and displacement of the output of the servo hydraulic press 21 can be adjusted through this panel.

[0019] When using, such as Figure 2As shown, the cavity in the carrier 6 is filled with betel nut fruits. The carrier 6 filled with betel nut fruits is first heated to between 80 degrees Celsius and 100 degrees Celsius by a heating device. After heating, it is sent into the body 1 through the carrier inlet 71. The carrier 6 is placed on the forming station 31, and the servo hydraulic press 21 is started. The parameters of the servo hydraulic press 21 are adjusted through the operation panel 8 to control the speed, pressure and displacement of the upper mold 5. The servo hydraulic press 21 pushes the upper mold 5 downward. Due to the action of the four guide pillars 4, the upper mold 5 will move perpendicular to the supporting platform 3. Since the temperature of the upper mold 5 is lower than the temperature of the betel nut fruits in the cavity of the carrier 6, the upper mold 5 and the carrier 6 are adapted and pressed together to cool the betel nut fruits and pressurize them to shape the betel nut fruits. After successful shaping, the servo hydraulic press 21 controls the upper mold 5 to move upward and separate from the carrier 6. At this time, the betel nut fruits in the carrier 6 have been successfully shaped. The carrier 6 is taken out from the carrier outlet 72, and the above process is repeated. The carrier 6 enters from the carrier entrance 71 in an assembly line manner, and the betel nut can be taken out from the carrier outlet 72 after being shaped. The utility model has fewer shaping steps for the betel nut, and eliminates the process of the original press to cool the mold from high temperature to low temperature. The residence time of the betel nut in the press is shortened, and the utility model is a more efficient betel nut seed pressing and forming machine.

Claims

1. A betel nut forming press, comprising a machine body (1), the machine body (1) comprising a top (2) and a bearing platform (3), the machine body (1) further being provided with an electric control box (22), the body of a servo hydraulic press (21) being located above the top (2), the telescopic end of the servo hydraulic press (21) being connected to an upper mold (5), the machine body (1) further being provided with a guide column (4), the upper end of the guide column (4) being connected to the top (2), the lower end of the guide column (4) being connected to the bearing platform (3), the upper mold (5) being able to move vertically up and down relative to the guide column (4), characterized in that: A forming station (31) for placing a carrier (6) is provided on the carrying platform (3); the forming station (31) is located directly below the upper mold (5) and has the same size as the upper mold (5); the carrier (6) is placed on the forming station (31); a cavity for placing betel nuts is provided on the carrier (6); and the upper mold (5) is provided with a forming cavity matching the cavity of the carrier (6).

2. The betel nut forming press as claimed in claim 1, characterized in that: The machine body (1) is also provided with a carrier passage.

3. The betel nut forming press as claimed in claim 2, characterized in that: The carrier channel includes a carrier inlet (71) and a carrier outlet (72).

4. The betel nut forming press as described in claim 3 is characterized in that: The carrying platform (3) can be connected to an automatic conveying line (32).

5. The betel nut forming press as claimed in claim 1, characterized in that: The carrier (6) is made of PVC material.

6. The betel nut forming press as claimed in claim 1, characterized in that: The upper mold (5) is made of metal.

7. The betel nut forming press according to any one of claims 1 to 6, characterized in that: The machine body (1) is also provided with an operating screen (8).