Fixing tool for new energy motor drive test

By using calibration plates and centering clamping components in the new energy motor drive test device, the problem of inconvenient centering operation between the motor and the test equipment is solved, stable clamping and accurate docking of the motor are achieved, and the accuracy of the test results are improved. and the service life of the equipment.

CN222177443UActive Publication Date: 2024-12-17威凯(上海)检测技术有限公司
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Patent Information

Application Number
CN202420856286.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2024-12-17
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

The existing new energy motor drive test devices have relatively inconvenient operation in keeping the axis pair between the motor and the test equipment, and lack basic positioning structure, resulting in a long clamping adjustment distance, affecting the accuracy of the test results and the equipment life.

Method used

A fixed tool including a calibration plate, a horizontal centering clamping assembly and a vertical centering clamping assembly is designed. The stable clamping and centering adjustment of the motor is achieved through the calibration hole and the bidirectional screw slide structure, simplifying the motor Docking process with test equipment.

Benefits of technology

The motor position is determined through calibration holes, and the composite clamping effect of the clamping assembly is combined with the axis of the motor and the test equipment, which simplifies operation and improves the accuracy of the test and the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fixing tool for new energy motor drive test, which belongs to the technical field of motor test and comprises a bedplate for bearing a new energy motor, and a clamping mechanism for clamping the new energy motor is arranged on the bedplate. A calibration plate is fixed to the front end side of the table plate, a calibration hole for a new energy motor output shaft to penetrate through is formed in the calibration plate, and the clamping mechanism comprises a transverse centering clamping assembly and a vertical centering clamping assembly. The intersection of the central plane of the transverse centering clamping assembly and the central plane of the vertical centering clamping assembly coincides with the axis of the calibration hole. The fixture is suitable for new energy motors of different specifications, the position of the new energy motor can be basically determined, only the position of the motor needs to be finely adjusted in the subsequent clamping process, and the axis alignment of the new energy motor and the test equipment can be easily realized in the clamping work of the motor.
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Description

Technical Field

[0001] The utility model mainly relates to the technical field of motor testing, in particular to a fixed tooling for new energy motor drive testing. Background Art

[0002] At present, when people conduct drive tests on new energy motors in the market, they usually fasten the motor, connect it to the test equipment through a coupling, and then conduct the drive test. When connecting, the axis of the motor and the test equipment must be aligned. Axis alignment has always been a key indicator affecting the stable operation of the motor. Incorrect alignment will cause excessive vibration, affect the accuracy of the motor test results, and shorten the service life of the motor bearings, equipment side bearings, and connectors.

[0003] In the prior art, a new energy vehicle motor test bench is disclosed in the patent with the authorization announcement number CN 220171086 U. The device can achieve stable clamping of the motor to be tested through the limit plates located on the two opposite sides of the motor to be tested, and can be installed for motors of different sizes; it is also provided with an electric push rod that drives the test equipment to move up and down, which can meet the needs of docking with motors of different sizes. However, in order to keep the axis of the new energy motor and the test equipment aligned, the device needs to clamp the new energy motor in the center, and also needs to adjust the position of the test equipment, which is inconvenient to operate; and the lack of a basic positioning structure makes the clamping adjustment distance of the motor longer. Utility Model Content

[0004] The technical solution of the utility model aims at the technical problem that the existing technical solutions are too single, and provides a solution that is significantly different from the existing technology. It mainly provides a fixed tooling for new energy motor drive testing, which is used to solve the technical problems raised in the above background technology that the centering control is relatively inconvenient and the clamping adjustment distance of the motor is long.

[0005] The technical solution adopted by the utility model to solve the above technical problems is:

[0006] A fixed tool for testing a new energy motor drive, comprising a table for carrying the new energy motor, the table being provided with a clamping mechanism for clamping the new energy motor; a calibration plate is fixed to the front end side of the table, the calibration plate is provided with a calibration hole for allowing the output shaft of the new energy motor to pass through, the clamping mechanism comprising a transverse centering clamping assembly and a vertical centering clamping assembly, and the intersection of the center plane of the transverse centering clamping assembly and the center plane of the vertical centering clamping assembly coincides with the axis of the calibration hole.

[0007] Furthermore, the calibration plate is provided with an opening located at one side of the calibration hole and connected to the calibration hole, and the width of the opening is equal to the diameter of the calibration hole.

[0008] Furthermore, the vertical centering clamping assembly includes an upper clamping plate and a lower clamping plate arranged in parallel, and a bidirectional screw slider structure for driving the upper clamping plate and the lower clamping plate to move synchronously in opposite directions, and the transverse centering clamping assembly is installed on the lower clamping plate.

[0009] Furthermore, both end sides of the upper clamping plate and the lower clamping plate are provided with a bidirectional lead screw slider structure, and the two sets of bidirectional lead screw slider structures are driven simultaneously by a driving motor.

[0010] Furthermore, the transverse centering clamping assembly includes fixed end plates fixed at both ends of the lower clamping plate and two transverse clamping plates arranged opposite to each other, the transverse clamping plate is located between the two fixed end plates, and a pre-tensioning spring is connected between the transverse clamping plate and the fixed end plate on the corresponding side, and the elastic force of the two pre-tensioning springs is equal.

[0011] Furthermore, an adjusting bolt for adjusting the elastic force of the preload spring is installed on the fixed end plate, and the end of the adjusting bolt is connected to a mounting slot body, and one end of the preload spring is installed in the mounting slot body.

[0012] Furthermore, the transverse clamping plate comprises a straight section and an arc section, the arc section is connected to one end of the straight section, and the distance between the arc sections of the two transverse clamping plates increases gradually from the connecting end to the opposite end.

[0013] Furthermore, the arc section is connected to the top of the straight section.

[0014] Furthermore, both ends of the table are connected with side panels extending vertically upward, the side panels are in an "L" shape, and the bidirectional screw slider structure is connected to the side panels; the bottom of the table is connected to the mounting frame, and the drive motor of the vertical centering clamping assembly is installed in the mounting frame.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] The utility model is provided with a calibration plate, on which a calibration hole is opened. When in use, the output shaft of the new energy motor is inserted into the calibration hole. For new energy motors of different specifications, this operation can basically determine the position of the new energy motor, and only the position of the motor needs to be fine-tuned during the subsequent clamping process; then, the horizontal centering clamping component and the vertical centering clamping component are used to respectively realize the horizontal centering clamping and the vertical centering clamping of the motor, and the intersection of the center plane of the horizontal centering clamping component and the center plane of the vertical centering clamping component coincides with the axis of the calibration hole. The clamping effect of the combined horizontal centering clamping component and the vertical centering clamping component can complete the clamping and fixing of the new energy motor, and make the new energy motor coaxial with the calibration hole. The axis position of the calibration hole is determined and coaxial with the test equipment, so that the axis alignment of the new energy motor and the test equipment can be realized.

[0017] In the optimal solution of the utility model, the transverse clamping plates are set as straight sections and arc sections. During the operation of the vertical centering clamping assembly, the arc section first contacts the new energy motor, and the arc-shaped effect of the arc section causes the two transverse clamping plates to open automatically, making it easy for the new energy motor to enter between the two transverse clamping plates. That is, vertical centering clamping can be achieved while horizontal centering clamping is achieved, and the operation is simpler.

[0018] The present invention will be explained in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0020] Figure 2 It is the front view of the utility model;

[0021] Figure 3 for Figure 2 Structural cross-sectional view of the middle AA section;

[0022] Figure 4 It is a front view of the calibration plate in the second embodiment;

[0023] Figure 5 is a top view of the transverse centering clamping assembly in the third embodiment;

[0024] Figure 6 It is a front view of the transverse centering clamping assembly in the fourth embodiment;

[0025] Reference numerals:

[0026] 1. Upper clamping plate; 2. Bidirectional lead screw slider structure; 3. Preload spring; 4. Lower clamping plate; 5. Calibration plate; 51. Calibration hole; 52. Opening; 6. Table; 7. Horizontal clamping plate; 71. Straight section; 72. Arc section; 8. Fixed end plate; 9. Mounting frame; 10. Side plate; 11. Drive motor; 12. Adjustment bolt; 13. Mounting trough. DETAILED DESCRIPTION

[0027] In order to facilitate the understanding of the present invention, the present invention will be described in more detail below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings, but the present invention can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the content disclosed in the present invention more thorough and comprehensive.

[0028] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.

[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly connected by technicians in the technical field of the present invention. The terminology used in the specification of the present invention is for the purpose of describing specific embodiments and is not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.

[0030] Example 1: Please refer to the attached Figure 1 and attached Figure 2 A fixed tooling for new energy motor drive testing includes a table plate 6 for carrying the new energy motor, and a clamping mechanism for clamping the new energy motor is provided on the table plate 6. The clamping mechanism can stably clamp the new energy motor and align the axis of the new energy motor with the test equipment; the table plate 6 can translate and slide on the test bench toward the side where the test equipment is located to facilitate the docking of the new energy motor and the test equipment.

[0031] A calibration plate 5 is fixed to the front end side of the table 6, and a calibration hole 51 is opened on the calibration plate 5 for the output shaft of the new energy motor to pass through. The calibration hole 51 is coaxially arranged with the docking end of the test equipment, so that the new energy motor only needs to be clamped to be coaxial with the calibration hole 51; and the diameter of the calibration hole 51 is equal to the diameter of the output shaft of the new energy motor of the largest specification, so as to adapt to new energy motors of different specifications.

[0032] The clamping mechanism includes a transverse centering clamping assembly and a vertical centering clamping assembly, and the intersection of the center plane of the transverse centering clamping assembly and the center plane of the vertical centering clamping assembly coincides with the axis of the calibration hole 51. In this way, the new energy motor can be clamped and fixed simultaneously by the transverse centering clamping assembly and the vertical centering clamping assembly to ensure that the motor output shaft is coaxial with the calibration hole 51.

[0033] In this embodiment, please refer to the attached Figure 1 -Attached Figure 3The vertical centering clamping assembly includes an upper clamping plate 1 and a lower clamping plate 4 arranged in parallel, and a bidirectional lead screw slider structure 2 for driving the upper clamping plate 1 and the lower clamping plate 4 to move synchronously in opposite directions. The bidirectional lead screw slider structure 2 specifically includes a bidirectional lead screw and two first sliders thread-adaptively mounted on the bidirectional lead screw, and the two first sliders are respectively fixedly connected to the upper clamping plate 1 and the lower clamping plate 4; the transverse centering clamping assembly is installed on the lower clamping plate 4, and the transverse centering clamping assembly includes a fixed end plate 8 fixed at both ends of the lower clamping plate 4 and two transverse clamping plates 7 arranged opposite to each other, the transverse clamping plate 7 is located between the two fixed end plates 8, and a preload spring 3 is connected between the transverse clamping plate 7 and the fixed end plate 8 on the corresponding side, and the elastic force of the two preload springs 3 is equal. By driving the bidirectional screw slider structure 2, the upper clamping plate 1 and the lower clamping plate 4 can be driven to move toward each other to realize the vertical clamping of the new energy motor, and make the axis of the output shaft of the new energy motor and the axis of the calibration hole 51 in the same horizontal plane, that is, to realize vertical centering clamping; at the same time, because the two preload springs 3 of the transverse centering clamping assembly apply the same elastic force on the two opposite sides of the new energy motor through the transverse clamping plate 7, the transverse clamping of the new energy motor is realized, and the axis of the output shaft of the new energy motor and the axis of the calibration hole 51 are in the same vertical plane, that is, to realize transverse centering clamping. The combined effects of the two sets of centering clamping assemblies can make the new energy motor coaxial with the calibration hole 51.

[0034] In this embodiment, please refer to the attached Figure 2 The upper clamping plate 1 and the lower clamping plate 4 are both provided with a bidirectional lead screw slider structure 2 at both ends, and the two sets of bidirectional lead screw slider structures 2 are simultaneously driven by a driving motor 11, and the driving motor 11 is connected to the two bidirectional lead screws through a belt transmission structure. The two sets of bidirectional lead screw slider structures 2 can drive the upper clamping plate 1 and the lower clamping plate 4 more stably, and are also conducive to ensuring the balance of the device.

[0035] In this embodiment, please refer to the attached Figure 1 and attached Figure 2 The two ends of the table plate 6 are connected with side plates 10 extending vertically upward, and the side plates 10 are "L"-shaped. The bidirectional screw slider structure 2 is connected to the side plates 10; the bottom of the table plate 6 is connected to the mounting frame 9, and the driving motor 11 of the vertical centering clamping assembly is installed in the mounting frame 9.

[0036] When in use, first place the new energy motor between two transverse clamping plates 7, and insert the output shaft of the new energy motor into the calibration hole 51, so that the position of the new energy motor is basically determined, and only fine-tuning is required in the subsequent clamping process. And the two preload springs 3 exert equal elastic force on the two opposite sides of the new energy motor through the transverse clamping plates 7 to achieve the lateral clamping of the new energy motor, and make the axis of the output shaft of the new energy motor and the axis of the calibration hole 51 in the same vertical plane, that is, to achieve lateral centering clamping; then start the bidirectional screw slider structure 2, which can drive the upper clamping plate 1 and the lower clamping plate 4 to move toward each other to achieve vertical clamping of the new energy motor, and make the axis of the output shaft of the new energy motor and the axis of the calibration hole 51 in the same horizontal plane, that is, to achieve vertical centering clamping; the clamping effect of the two sets of centering clamping components can make the new energy motor coaxial with the calibration hole 51. Finally, the new energy motor is docked with the test equipment, and the motor drive test can be carried out.

[0037] Embodiment 2: This embodiment differs from Embodiment 1 in that:

[0038] In this embodiment, please refer to the attached Figure 4 The calibration plate 5 is provided with an opening 52 located on one side of the calibration hole 51 and connected to the calibration hole 51, and the width of the opening 52 is equal to the diameter of the calibration hole 51. The opening 52 is provided so that the new energy motor can slide into the calibration hole 51 from one side of the calibration plate 5. Compared with the operation of inserting the motor output shaft into the calibration hole 51, the operation of sliding into the calibration hole 51 from one side of the calibration plate 5 is simpler. Moreover, under the clamping action of the two transverse clamping plates 7, the motor output shaft can be prevented from detaching from the opening 52.

[0039] The rest is the same as the first embodiment.

[0040] Embodiment 3: This embodiment differs from Embodiment 1 in that:

[0041] In this embodiment, please refer to the attached Figure 5 The transverse clamping plate 7 includes a straight section 71 and an arc section 72. The arc section 72 is connected to the end of the straight section 71 facing away from the calibration plate 5, and the distance between the arc sections 72 of the two transverse clamping plates 7 increases gradually from the connecting end to the opposite end. When placing the new energy motor, the new energy motor first contacts the arc section 72. Under the arc action of the arc section 72, it is easy to push the arc section 72 to drive the two transverse clamping plates 7 to move away from each other, so that the new energy motor can be easily placed between the two transverse clamping plates 7.

[0042] In this embodiment, please refer to the attached Figure 5The fixed end plate 8 is provided with an adjusting bolt 12 for adjusting the elastic force of the preload spring 3. The adjusting bolt 12 is threadedly connected to the fixed end plate 8. The end of the adjusting bolt 12 is connected to a mounting groove 13. One end of the preload spring 3 is mounted in the mounting groove 13. By rotating the adjusting bolt 12, the mounting groove 13 can be driven to translate, that is, the position of the fixed end of the preload spring 3 can be adjusted, so that the elastic force of the working end of the preload spring 3 can be adjusted, so that the elastic force of the preload spring 3 is adjustable, and when the elastic forces of the two preload springs 3 are not equal, they can be adjusted to be equal.

[0043] The rest is the same as the first embodiment.

[0044] Embodiment 4: This embodiment differs from Embodiment 1 in that:

[0045] In this embodiment, please refer to the attached Figure 6 , the transverse clamping plate 7 includes a straight section 71 and an arc section 72, the arc section 72 is connected to the top of the straight section 71, and the spacing between the arc sections 72 of the two transverse clamping plates 7 increases gradually from the connecting end to the opposite end. In the initial state, the position of the transverse clamping plate 7 is relatively low, which is convenient for directly inserting the new energy motor into the calibration hole 51, and then driving the bidirectional screw slider structure 2 to drive the upper clamping plate 1 and the lower clamping plate 4 to move toward each other. In this process, the arc section 72 first contacts the new energy motor, and then as the lower clamping plate 4 continues to rise, the arc effect of the arc section 72 is cooperated to make the two transverse clamping plates 7 automatically open, which is convenient for the new energy motor to enter between the two transverse clamping plates 7, until the upper clamping plate 1 and the lower clamping plate 4 clamp the new energy motor, that is, it can achieve vertical centering clamping while achieving horizontal centering clamping.

[0046] The rest is the same as the first embodiment.

[0047] The above description of the utility model in combination with the accompanying drawings is an exemplary description. Obviously, the specific implementation of the utility model is not limited to the above-mentioned method. As long as the non-substantial improvements are made by adopting the method concept and technical solution of the utility model, or the concept and technical solution of the utility model are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.

Claims

1. A fixture for testing a new energy motor drive, comprising a platform (6) for carrying the new energy motor, wherein the platform (6) is provided with a clamping mechanism for clamping the new energy motor; characterized in that: A calibration plate (5) is fixed to the front end side of the table (6), and a calibration hole (51) is provided on the calibration plate (5) for the output shaft of the new energy motor to pass through. The clamping mechanism comprises a transverse centering clamping component and a vertical centering clamping component, and the intersection of the center plane of the transverse centering clamping component and the center plane of the vertical centering clamping component coincides with the axis of the calibration hole (51).

2. The fixing fixture for testing new energy motor drive according to claim 1 is characterized in that: The calibration plate (5) is provided with an opening (52) located at one side of the calibration hole (51) and connected to the calibration hole (51), and the width of the opening (52) is equal to the diameter of the calibration hole (51).

3. The fixing fixture for testing new energy motor drive according to claim 1 is characterized in that: The vertical centering clamping assembly comprises an upper clamping plate (1) and a lower clamping plate (4) arranged in parallel, and a bidirectional lead screw slider structure (2) for driving the upper clamping plate (1) and the lower clamping plate (4) to move synchronously in opposite directions, and the transverse centering clamping assembly is installed on the lower clamping plate (4).

4. The fixing fixture for testing new energy motor drive according to claim 3 is characterized in that: Both end sides of the upper clamping plate (1) and the lower clamping plate (4) are provided with a bidirectional lead screw slider structure (2), and the two sets of bidirectional lead screw slider structures (2) are driven simultaneously by a driving motor (11).

5. A fixture for testing new energy motor drive according to claim 3 or 4, characterized in that: The transverse centering clamping assembly comprises fixed end plates (8) fixed at both ends of the lower clamping plate (4) and two transverse clamping plates (7) arranged opposite to each other, wherein the transverse clamping plate (7) is located between the two fixed end plates (8), and a preload spring (3) is connected between the transverse clamping plate (7) and the fixed end plate (8) on the corresponding side, and the elastic forces of the two preload springs (3) are equal.

6. The fixing device for testing the new energy motor drive according to claim 5 is characterized in that: An adjusting bolt (12) for adjusting the elastic force of the preload spring (3) is mounted on the fixed end plate (8); the end of the adjusting bolt (12) is connected to a mounting groove (13); one end of the preload spring (3) is mounted in the mounting groove (13).

7. The fixing fixture for testing new energy motor drive according to claim 5 is characterized in that: The transverse clamping plate (7) comprises a straight section (71) and an arc section (72), wherein the arc section (72) is connected to one end of the straight section (71), and the distance between the arc sections (72) of the two transverse clamping plates (7) increases gradually from the connecting end to the opposite end.

8. The fixture for testing new energy motor drive according to claim 7, characterized in that: The arc section (72) is connected to the top of the straight section (71).

9. The fixing fixture for testing new energy motor drive according to claim 3 is characterized in that: Both ends of the table (6) are connected to side plates (10) extending vertically upward, the side plates (10) are in an "L" shape, and the bidirectional lead screw slider structure (2) is connected to the side plates (10); the bottom of the table (6) is connected to a mounting frame (9), and the drive motor (11) of the vertical centering clamping assembly is installed in the mounting frame (9).