Uniform cooling device for ceramsite production

Abstract

The uniform cooling device for ceramsite production comprises a water tank, a feeding mechanism and a buffering mechanism, circulating water pipes are fixed to the two sides of the outer wall of the water tank, a cooling cylinder is suspended in the middle of the inner wall of the water tank, a motor is installed at one end of the outer wall of the water tank, and a rotating rod is inwards connected to an output shaft of the motor; stirring plates are connected to the two sides of the outer wall of the rotating rod, the feeding mechanism is installed at the top end of the outer wall of the cooling cylinder, and the buffering mechanisms are installed on the two sides of the outer wall of the rotating rod. Through the arrangement of the buffering mechanism, when materials fall into the cooling cylinder through the feeding pipeline, a good buffering effect can be formed through the cooperation of the buffering arc plate and the elastic telescopic structure of the limiting spring; falling materials are received through the buffering arc plate, the materials can slide into the cooling cylinder through the arc-shaped surface, and the protection effect and the working stability of the device are effectively improved.

Description

Technical Field

[0001] The utility model relates to the technical field of ceramsite production and processing, in particular to a uniform cooling device for ceramsite production. Background Art

[0002] Claymite, as the name suggests, is ceramic particles. Most of the appearance characteristics of claymite are round or oval spheres, but some imitation gravel claymite are not round or oval spheres, but irregular gravel. The shape of claymite varies due to different processes. Its surface is a hard outer shell, which is ceramic or glazed, and has the function of water isolation and air retention, and gives the claymite higher strength. Because there are many raw materials for the production of claymite, there are many varieties of claymite, and thus many colors. The colors of roasted claymite are mostly dark red and ochre red. There are also some special varieties of gray-yellow, gray-black, gray-white, blue-gray, etc. The color of unfired expanded clay varies depending on the solid waste used. It is generally gray-black and has no gloss on the surface. It is not as smooth as roasted expanded clay. Lightweight is the most important of the many excellent properties of expanded clay, and it is also the main reason why it can replace heavy sand and gravel. The internal structure of expanded clay is characterized by fine honeycomb micropores. These micropores are closed rather than connected. They are formed by the gas being wrapped in the shell. This is the main reason for the light weight of expanded clay. After the production and processing of expanded clay is completed, it needs to be loaded into a cooling cylinder for cooling. The cooling effect of traditional cooling methods is uneven, and there is a waste of water resources. Therefore, it is necessary to propose a uniform cooling device for expanded clay production.

[0003] The existing patent document with the technical disclosure number CN215892947U provides a uniform cooling device for ceramsite production, comprising a base, a hopper with a discharge port, two baffles, two fixed plates and a driving member, wherein: the base is arranged horizontally, and the two fixed plates are relatively vertically mounted on the base, the hopper is mounted on the two fixed plates, and the projection of the discharge port of the hopper on the base is located between the two fixed plates; the utility model is novel in design and simple in operation. The baffle can be driven to rotate by the driving member, and then the baffle can reciprocate to open or close the discharge port of the hopper, that is, it can The expanded clay in the hopper is evenly dropped; the cooling element can cool the falling expanded clay, and at the same time, the rotation of the driving element can drive the rotation of the rotating plate, and then the rotating plate can drive the falling expanded clay to move, thereby improving the cooling effect of the cooling element on the expanded clay and improving the efficiency of cooling the expanded clay. However, when the CN215892947U technology is in operation, the cooling efficiency is low, the temperature of the expanded clay cannot be discharged in time, and during the working process, the invested expanded clay lacks a buffering protection effect, and is easily damaged by collision during the falling process, thereby affecting the use effect. Utility Model Content

[0004] Based on this, the purpose of the utility model is to provide a uniform cooling device for expanded clay production, so as to solve the problems that the existing uniform cooling device for expanded clay production has low cooling efficiency during use, the temperature of the expanded clay cannot be discharged in time, and during the working process, the invested expanded clay lacks buffering protection effect and is prone to bumping and damaging during the falling process, thus affecting the use effect.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a uniform cooling device for expanded clay production, comprising a water tank, a feeding mechanism and a buffer mechanism, circulating water pipes are fixed on both sides of the outer wall of the water tank, and a cooling cylinder is suspended in the middle of the inner wall of the water tank, a motor is installed at one end of the outer wall of the water tank, and a rotating rod is connected inwardly to the motor output shaft, stirring plates are connected on both sides of the outer wall of the rotating rod, the feeding mechanism is installed on the top of the outer wall of the cooling cylinder, and the buffer mechanism is installed on both sides of the outer wall of the rotating rod.

[0006] Preferably, the stirring plate forms a rotating structure with the cooling cylinder through a rotating rod, and the stirring plate is symmetrically arranged with the central axis of the rotating rod as an axis.

[0007] Preferably, the feeding mechanism comprises a feeding pipe, a protective net and a cooling fan, the feeding pipe is installed at the top of the outer wall of the cooling cylinder, and protective nets are fixed on both sides of the outer wall of the feeding pipe, and a cooling fan is installed in the inner wall of the feeding pipe.

[0008] Preferably, the cooling fan faces inwards, and the cooling fan is symmetrically arranged with the central axis of the feed pipe as the axis.

[0009] Preferably, the buffer mechanism comprises a fixed seat, a limit spring and a buffer arc plate, the fixed seat is installed on the outer wall of the rotating rod, and the limit spring is welded on the upper end of the outer wall of the fixed seat, and the top of the limit spring is connected to the buffer arc plate.

[0010] Preferably, the buffer arc plate forms a telescopic structure with a fixing seat through a limit spring, and the limit spring is symmetrically arranged with the central axis of the fixing seat as an axis.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] 1. The utility model is provided with a feeding mechanism, so that the finished ceramsite can be introduced into the feeding pipe through the conveying mechanism, and then fall into the cooling cylinder through the feeding pipe, wherein cooling fans are installed on both sides of the inner wall of the feeding pipe, and when the material is conveyed to the cooling cylinder through the feeding pipe, the material can be initially cooled by the cooling fan, thereby effectively improving the cooling efficiency and effect of the device;

[0013] 2. The utility model is provided with a buffer mechanism, which can form a good buffering effect when the material falls into the cooling cylinder through the feed pipe, through the elastic telescopic structure of the buffer arc plate and the limit spring. The buffer arc plate can receive the falling material and make the material slide into the cooling cylinder through the arc surface, which effectively improves the protection effect and working stability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a front cross-sectional view of the utility model;

[0015] Figure 2 This is a schematic diagram of the connection structure between the rotating rod and the stirring plate of the utility model;

[0016] Figure 3 It is a structural schematic diagram of the feeding mechanism of the utility model;

[0017] Figure 4 It is a structural schematic diagram of the buffer mechanism of the utility model.

[0018] In the figure: 1. water tank; 2. circulating water pipe; 3. cooling cylinder; 4. motor; 5. rotating rod; 6. stirring plate; 7. feeding mechanism; 701. feeding pipe; 702. protective net; 703. cooling fan; 8. buffer mechanism; 801. fixing seat; 802. limit spring; 803. buffer arc plate. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.

[0020] The following describes an embodiment of the utility model based on its overall structure.

[0021] See also Figure 1-4A uniform cooling device for ceramsite production includes a water tank 1, a feeding mechanism 7 and a buffer mechanism 8. Circulating water pipes 2 are fixed on both sides of the outer wall of the water tank 1, and a cooling cylinder 3 is suspended in the middle of the inner wall of the water tank 1. A motor 4 is installed at one end of the outer wall of the water tank 1, and a rotating rod 5 is connected inwardly to the output shaft of the motor 4. Both sides of the outer wall of the rotating rod 5 are connected to stirring plates 6. The feeding mechanism 7 is installed on the top of the outer wall of the cooling cylinder 3. The stirring plate 6 forms a rotating structure with the cooling cylinder 3 through the rotating rod 5, and the stirring plate 6 is symmetrically arranged with the central axis of the rotating rod 5 as the axis. The feeding mechanism 7 includes a feeding pipe 701, a protective net 702 and a cooling fan 703. The feeding pipe 701 is installed on the top of the outer wall of the cooling cylinder 3. Protective nets 702 are fixed on both sides of the outer wall of the feed pipe 701, and cooling fans 703 are installed in the inner wall of the feed pipe 701. The wind direction of the cooling fan 703 faces inward, and the cooling fan 703 is symmetrically arranged with the central axis of the feed pipe 701 as the axis. This arrangement can introduce the completed expanded clay into the feed pipe 701 through the conveying mechanism, and fall into the cooling cylinder 3 through the feed pipe 701. Cooling fans 703 are installed on both sides of the inner wall of the feed pipe 701. When the material is conveyed to the cooling cylinder 3 through the feed pipe 701, the cooling fan 703 can perform preliminary wind cooling on the material, thereby effectively improving the cooling efficiency and effect of the device.

[0022] See also Figure 1-4 The buffer mechanism 8 is installed on both sides of the outer wall of the rotating rod 5. The buffer mechanism 8 includes a fixed seat 801, a limit spring 802 and a buffer arc plate 803. The fixed seat 801 is installed on the outer wall of the rotating rod 5, and the limit spring 802 is welded on the upper end of the outer wall of the fixed seat 801. The top of the limit spring 802 is connected with the buffer arc plate 803. The buffer arc plate 803 forms a telescopic structure with the fixed seat 801 through the limit spring 802, and the limit spring 802 is symmetrically arranged with the central axis of the fixed seat 801 as the axis. Such an arrangement can form a good buffering effect when the material falls into the cooling cylinder 3 through the feed pipe 701. The elastic telescopic structure of the buffer arc plate 803 and the limit spring 802 can form a good buffering effect. The buffer arc plate 803 is used to receive the falling material and allows the material to slide into the cooling cylinder 3 through the arc surface, which effectively improves the protection effect and working stability of the device.

[0023] Working principle: When in use, firstly, circulating cooling water is injected into the water tank 1 through the circulating water pipe 2, and then the finished ceramsite is introduced into the feed pipe 701 through the conveying mechanism, and then falls into the cooling cylinder 3 through the feed pipe 701, wherein cooling fans 703 are installed on both sides of the inner wall of the feed pipe 701, and when the material is conveyed to the cooling cylinder 3 through the feed pipe 701, the cooling fan 703 can be used to perform preliminary wind cooling on the material. Secondly, when the material falls into the cooling cylinder 3 through the feed pipe 701, the buffer arc plate 803 can cooperate with the elastic expansion of the limit spring 802 to cool the material. Under the shrinking structure, a good buffering effect can be formed. The buffer arc plate 803 is used to receive the falling materials and the materials can slide into the cooling cylinder 3 through the arc surface. Finally, the motor 4 is started, and the rotating rod 5 is driven by the motor 4 to rotate, thereby driving the stirring plate 6 to continuously and evenly stir the materials in the cooling cylinder 3, so that all the expanded clay can contact the outer wall of the cooling cylinder 3, and the heat is conducted through the outer wall of the cooling cylinder 3 to the circulating water for heat dissipation treatment. In this way, the use process of the device is completed. The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.

[0024] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the protection content of the present invention.

[0025] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. A uniform cooling device for ceramsite production, comprising a water tank (1), a feeding mechanism (7) and a buffer mechanism (8), Features: Circulating water pipes (2) are fixed on both sides of the outer wall of the water tank (1), and a cooling cylinder (3) is suspended in the middle of the inner wall of the water tank (1). A motor (4) is installed at one end of the outer wall of the water tank (1), and a rotating rod (5) is connected inwardly of the output shaft of the motor (4). Stirring plates (6) are connected on both sides of the outer wall of the rotating rod (5). The feeding mechanism (7) is installed at the top end of the outer wall of the cooling cylinder (3), and the buffer mechanism (8) is installed on both sides of the outer wall of the rotating rod (5).

2. A uniform cooling device for ceramsite production according to claim 1, Features: The stirring plate (6) forms a rotating structure with the cooling cylinder (3) through the rotating rod (5), and the stirring plate (6) is symmetrically arranged with the central axis of the rotating rod (5) as the axis.

3. A uniform cooling device for ceramsite production according to claim 1, Features: The feeding mechanism (7) comprises a feeding pipe (701), a protective net (702) and a cooling fan (703); the feeding pipe (701) is installed at the top end of the outer wall of the cooling cylinder (3), and protective nets (702) are fixed on both sides of the outer wall of the feeding pipe (701); and a cooling fan (703) is installed in the inner wall of the feeding pipe (701).

4. A uniform cooling device for ceramsite production according to claim 3, Features: The cooling fan (703) faces inwards, and the cooling fan (703) is symmetrically arranged with the central axis of the feed pipe (701) as the axis.

5. A uniform cooling device for ceramsite production according to claim 1, Features: The buffer mechanism (8) comprises a fixed seat (801), a limit spring (802) and a buffer arc plate (803); the fixed seat (801) is mounted on the outer wall of the rotating rod (5); the limit spring (802) is welded to the upper end of the outer wall of the fixed seat (801); and the top end of the limit spring (802) is connected to the buffer arc plate (803).

6. A uniform cooling device for ceramsite production according to claim 5, Features: The buffer arc plate (803) forms a telescopic structure with the fixing seat (801) through the limiting spring (802), and the limiting spring (802) is symmetrically arranged with the central axis of the fixing seat (801) as the axis.

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