Full-automatic internal diameter full-inspection machine
By designing a fully automatic inner diameter full inspection machine, simultaneous inspection and classification of multiple products are achieved, the problem of low detection efficiency in the existing technology is solved, production efficiency and product storage safety are improved, and the inspection of different models of products is compatible.
Patent Information
- Application Number
- CN202420993475.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-05-09
AI Technical Summary
The existing internal diameter full inspection machine can only detect one model of products at a time, and the inspection efficiency is low, and it is impossible to detect multiple products at the same time.
A fully automatic inner diameter full inspection machine is designed, including a testing table, automatic feeding port, OK product blanking area, general specification inspection, stopping inspection, general specification NG blanking area, stopping NG blanking area and automatic division The material system realizes the simultaneous detection and classification of multiple products through the design of automatic material separation and collection box, and achieves the uniform distribution and protection of products in the collection box through components such as motors, half gears, slide rails and elastic nets.
Improve production efficiency, can detect multiple products at the same time, facilitate counting OK numbers and NG numbers, and is compatible with different models of products, reduce uneven stacking of products in the collection box, improve the load-bearing capacity of the collection box and the storage of products. Security.
Smart Images
Figure CN222188131U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of inner diameter full inspection machines, in particular to a full-automatic inner diameter full inspection machine. Background Art
[0002] The inner diameter inspection machine is a device for detecting the inner diameter size of an object. It usually performs fast and accurate measurement of the inner diameter size of various pipes, containers, bearings and other objects. The inner diameter inspection machine has a wide range of uses and can be customized according to the different needs of users to meet various special measurement requirements.
[0003] When using the internal diameter full inspection machine, the object to be inspected can be placed in the loading area first, and then the through gauge inspection, no-gauge inspection, etc. are carried out, and then the qualified objects are placed in the OK blanking area, and the objects that fail the inspection size will be transported to the NG blanking area for storage.
[0004] When the existing inner diameter full inspection machine is used, different types of products are generally inspected separately, and only one product can be inspected at a time, the inspection efficiency is relatively low, and different types of products cannot be inspected. Therefore, a fully automatic inner diameter full inspection machine is proposed to address the above problems. Summary of the invention
[0005] In order to make up for the deficiencies of the prior art and solve at least one technical problem raised in the background technology, the utility model proposes a full-automatic inner diameter full inspection machine.
[0006] The technical solution adopted by the utility model to solve its technical problems is: the utility model is a full-automatic inner diameter full inspection machine, including a testing table, the upper end of the testing table is fixedly connected with an automatic feeding port, the middle part of the testing table is fixedly connected with an OK product blanking, the arc array with the OK product blanking as the center has through gauge detection, no-stop gauge detection, through gauge NG blanking, no-stop gauge NG blanking, automatic material sorting in sequence, the through gauge detection, no-stop gauge detection, through gauge NG blanking, no-stop gauge NG blanking, automatic material sorting are all fixedly connected with the testing table, and a collection box is slidably connected inside the testing table.
[0007] Preferably, a slide rail is provided inside the testing platform at the position where the collection box is located, a limit block is slidably connected to the middle of the slide rail, the limit block is fixedly connected to the collection box, multiple sets of racks are fixedly connected to the side walls on both sides of the collection box, a motor is fixedly connected to one side of the limit block inside the testing platform, a half gear is fixedly connected to the output end of the motor, and the half gear and the rack are meshed with each other.
[0008] Preferably, a protection box is fixedly connected to the middle of the collection box, a torsion spring is fixedly connected to the inside of the protection box, an elastic net is fixedly connected to the end of the torsion spring, a plurality of groups of hooks are fixedly connected to the top of the elastic net, and the hooks are slidably connected to the collection box.
[0009] Preferably, a plurality of groups of small springs are fixedly connected inside the collecting box, the ends of the small springs are fixedly connected to blanking plates, and a conveyor belt is slidably connected to the middle of the collecting box.
[0010] Preferably, an elastic sheet is fixedly connected to the inner side wall of the collection box, a support rod is hingedly connected to the middle of the elastic sheet, and the end of the support rod is slidably connected to the side wall of the collection box.
[0011] Preferably, an arc-shaped plate is fixedly connected to a side of the collecting box away from the elastic sheet, and an end of the arc-shaped plate is slidably connected to the conveyor belt.
[0012] Preferably, a plurality of groups of anti-slip pads are fixedly connected to the top of the conveyor belt.
[0013] The utility model is beneficial in that:
[0014] 1. The fully automatic inner diameter inspection machine described in the utility model can inspect multiple products at the same time when the inner diameter of the product needs to be inspected, thereby improving production efficiency. At the same time, through the function of automatic material sorting, the products can be counted, and the NG number and OK number of the products can be counted more conveniently. It is compatible with products of different models and can achieve multiple uses of one machine.
[0015] 2. The fully automatic inner diameter inspection machine described in the utility model can distribute the products piled up inside the collection box more evenly by continuously shaking the collection box after placing the products inside the collection box, thereby reducing the situation where the products are unevenly distributed inside the collection box and piled up too high, thereby improving the carrying capacity of the collection box. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0018] Figure 2 It is a schematic diagram of the rack structure in the utility model;
[0019] Figure 3 This is a schematic diagram of the half gear structure in the utility model;
[0020] Figure 4 It is a partial cross-sectional structural schematic diagram of the utility model;
[0021] Figure 5 for Figure 4 Enlarged view of point A.
[0022] In the figure: 1. Inspection table; 11. Automatic loading port; 12. Go gauge detection; 13. No-stop gauge detection; 14. Go gauge NG blanking; 15. No-stop gauge NG blanking; 16. OK product blanking; 17. Automatic material sorting; 18. Collection box; 2. Slide rail; 21. Limit block; 22. Rack; 23. Motor; 24. Half gear; 3. Protection box; 31. Torsion spring; 32. Elastic net; 33. Hook; 4. Small spring; 41. Blanking plate; 42. Conveyor belt; 5. Support rod; 51. Shrapnel; 6. Arc plate; 7. Anti-slip pad. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] like Figure 1 As shown, a fully automatic inner diameter full inspection machine includes an inspection table 1, the upper end of the inspection table 1 is fixedly connected with an automatic loading port 11, the middle part of the inspection table 1 is fixedly connected with an OK product blanking 16, and the arc-shaped array with the OK product blanking 16 as the center includes a through gauge detection 12, a stop gauge detection 13, a through gauge NG blanking 14, a stop gauge NG blanking 15, and an automatic material sorting 17. The through gauge detection 12, the stop gauge detection 13, the through gauge NG blanking 14, the stop gauge NG blanking 15, and the automatic material sorting 17 are all fixedly connected to the inspection table 1, and a collection box 18 is slidably connected inside the inspection table 1. During operation, when the inner diameter of the product is detected, the product to be detected can be placed in the middle of the automatic feeding port 11, and then the product can be detected by the through gauge detection 12 and the no-stop gauge detection 13 through the action of the automatic feeding port 11. Through the multiple groups of through gauge detection 12 and no-stop gauge detection 13, multiple groups of simultaneous detection can be performed, and then the products after the detection can be classified through the action of the automatic sorting 17. This step can be used to detect multiple products at the same time when the inner diameter of the product needs to be detected, thereby improving production efficiency. At the same time, through the action of the automatic sorting 17, the products can be counted, and the NG number and OK number of the products can be counted more conveniently. It is also compatible with products of different models, and can achieve multiple uses of one machine.
[0025] like Figure 1-4As shown, a slide rail 2 is provided inside the detection platform 1 at the position where the collection box 18 is located, a limit block 21 is slidably connected to the middle of the slide rail 2, the limit block 21 is fixedly connected to the collection box 18, and multiple sets of racks 22 are fixedly connected to the side walls on both sides of the collection box 18. A motor 23 is fixedly connected to one side of the limit block 21 inside the detection platform 1, and a half gear 24 is fixedly connected to the output end of the motor 23. The half gear 24 and the rack 22 are meshed with each other. During operation, when the inspected product is placed inside the collection box 18, the motor 23 can be operated, and then the collection box 18 can be driven to move following the rack 22 through the rotation of the half gear 24. When the half gear 24 rotates to the middle of the other part of the rack 22, the collection box 18 can be moved in the opposite direction. When the collection box 18 moves, the mutual cooperation between the slide rail 2 and the limit block 21 can limit the collection box 18. After placing the product inside the collection box 18, the collection box 18 can be continuously shaken to distribute the products accumulated inside the collection box 18 more evenly, thereby reducing the uneven distribution of products inside the collection box 18 and causing excessive accumulation, thereby improving the carrying capacity of the collection box 18.
[0026] like Figure 4-5 As shown, the middle of the collection box 18 is fixedly connected with a protection box 3, the interior of the protection box 3 is fixedly connected with a torsion spring 31, the end of the torsion spring 31 is fixedly connected with an elastic net 32, the top of the elastic net 32 is fixedly connected with multiple groups of hooks 33, and the hooks 33 are slidably connected with the collection box 18. During operation, when the collection box 18 is used to hold the tested products, the hooks 33 can be hung in the middle of the collection box 18, and then the elastic net 32 can be used to wrap the side of the collection box 18. When the elastic net 32 is not used, the hooks 33 can be removed from the middle of the collection box 18, and then the elastic net 32 can be retracted into the interior of the protection box 3 through the action of the torsion spring 31. In this step, when the collection box 18 is shaken to lay the products flat, the elastic net 32 can be used to protect the products, thereby reducing the damage caused by the collision between the products and the side of the collection box 18, thereby reducing the waste of resources.
[0027] like Figure 2-5As shown, there are multiple groups of small springs 4 fixed inside the collection box 18, and the ends of the small springs 4 are fixedly connected to the blanking plate 41, and the middle of the collection box 18 is slidably connected to the conveyor belt 42. During operation, after the product is tested, the product can be dropped to the middle of the blanking plate 41, and the blanking plate 41 can be buffered by the action of the small springs 4. The product in the middle of the blanking plate 41 can be distributed more evenly in the middle of the collection box 18 through the rotation of the conveyor belt 42. This step can reduce the damage of the product during the falling process when the collection box 18 is used to hold the product. The conveying action of the conveyor belt 42 can make the product distribution inside the collection box 18 more even, thereby increasing the storage capacity of the collection box 18.
[0028] like Figure 2-4 As shown, the inner side wall of the collection box 18 is fixedly connected with an elastic sheet 51, the middle of the elastic sheet 51 is hinged with a support rod 5, and the end of the support rod 5 is slidably connected with the side wall of the collection box 18. During operation, after placing the product inside the collection box 18, the elastic sheet 51 can be compressed toward the side of the collection box 18 when the product falls, and the support rod 5 can slide with the side of the collection box 18 at this time, and then the product can be bounced to the other side of the collection box 18 through the cooperation between the support rod 5 and the elastic sheet 51. This step can reduce the accumulation of products on one side of the collection box 18 when the collection box 18 is used to collect the tested products, thereby improving the storage rate of the collection box 18.
[0029] like Figure 4 As shown, a curved plate 6 is fixedly connected to the side of the collection box 18 away from the spring sheet 51, and the end of the curved plate 6 is slidably connected to the conveyor belt 42. During operation, when the conveyor belt 42 is used to store the products in the collection box 18, the curved plate 6 can be used to buffer the products. This step can reduce the collision between the products and the side of the collection box 18 when the products are moved, thereby protecting the products and reducing the damage to the products.
[0030] like Figure 2-4 As shown, the top of the conveyor belt 42 is fixed with multiple groups of anti-skid pads 7. During operation, when the conveyor belt 42 is used to convey products, the anti-skid pads 7 can be used to increase the friction between the products and the conveyor belt 42. This step can reduce the situation where the products slide in the middle of the conveyor belt 42 when the conveyor belt 42 is used to transport products.
[0031] Working principle: During operation, when the inner diameter of the product is detected, the product to be detected can be placed in the middle of the automatic feeding port 11, and then the product can be detected by the through gauge detection 12 and the no-stop gauge detection 13 through the action of the automatic feeding port 11. Through the multiple groups of through gauge detection 12 and no-stop gauge detection 13, multiple groups of simultaneous detection can be performed, and then the products after the detection can be classified through the action of the automatic sorting 17. This step can be used to detect multiple products at the same time when the inner diameter of the product needs to be detected, thereby improving production efficiency. At the same time, through the action of the automatic sorting 17, the products can be counted, and the NG number and OK number of the product can be counted more conveniently. It is also compatible with products of different models, and can achieve multiple uses of one machine. When the inspected products are placed inside the collection box 18, the motor 23 can be operated, and then the collection box 18 can be driven to move following the rack 22 through the rotation of the half gear 24. When the half gear 24 rotates to the middle of the other part of the rack 22, the collection box 18 can be moved in the opposite direction. When the collection box 18 moves, the mutual cooperation between the slide rail 2 and the limit block 21 can limit the collection box 18. After placing the products inside the collection box 18, the collection box 18 can be continuously shaken to distribute the products accumulated inside the collection box 18 more evenly, which can reduce the uneven distribution of products inside the collection box 18 and the excessive accumulation, thereby improving the carrying capacity of the collection box 18. When using the collection box 18 to hold the tested products, the hook 33 can be hung in the middle of the collection box 18, and then the elastic net 32 can be used to wrap the side of the collection box 18. When the elastic net 32 is not used, the hook 33 can be removed from the middle of the collection box 18, and then the elastic net 32 can be retracted into the inside of the protection box 3 through the action of the torsion spring 31. This step can be used to protect the product when the collection box 18 is shaken to lay the product flat, and reduce the damage caused by the collision between the product and the side of the collection box 18, thereby reducing the waste of resources. After the product is tested, the product can be dropped to the middle of the blanking plate 41. The blanking plate 41 can be buffered by the action of the small spring 4. The product in the middle of the blanking plate 41 can be distributed more evenly in the middle of the collection box 18 through the rotation of the conveyor belt 42. This step can be used to reduce the damage of the product during the falling process when the collection box 18 is used to hold the product. Through the conveying action of the conveyor belt 42 , the products inside the collecting box 18 can be distributed more evenly, thereby increasing the storage capacity of the products in the collecting box 18 .After placing the product inside the collection box 18, the spring sheet 51 can be compressed toward the side of the collection box 18 when the product falls. At this time, the support rod 5 can slide with the side of the collection box 18, and then the product can be bounced to the other side of the collection box 18 through the cooperation between the support rod 5 and the spring sheet 51. This step can reduce the accumulation of products on one side of the collection box 18 when the collection box 18 is used to collect the tested products, thereby improving the storage rate of the collection box 18. When the conveyor belt 42 is used to store the products inside the collection box 18, the curved plate 6 can be used to buffer the products. This step can reduce the collision between the products and the side of the collection box 18 when the products are moved, thereby protecting the products and reducing the damage. When the conveyor belt 42 is used to transport the products, the anti-skid pad 7 can be used to increase the friction between the products and the conveyor belt 42. This step can reduce the sliding of the products in the middle of the conveyor belt 42 when the conveyor belt 42 is used to transport the products.
[0032] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. A fully automatic inner diameter inspection machine, comprising a testing table (1), characterized in that: The upper end of the inspection table (1) is fixedly connected to an automatic loading port (11), the middle part of the inspection table (1) is fixedly connected to an OK product blanking (16), and an arc array is arranged in sequence with the OK product blanking (16) as the center, including a through gauge detection (12), a stop gauge detection (13), a through gauge NG blanking (14), a stop gauge NG blanking (15), and automatic material sorting (17). The through gauge detection (12), the stop gauge detection (13), the through gauge NG blanking (14), the stop gauge NG blanking (15), and the automatic material sorting (17) are all fixedly connected to the inspection table (1), and a collection box (18) is slidably connected inside the inspection table (1).
2. The fully automatic inner diameter inspection machine according to claim 1, characterized in that: A slide rail (2) is provided inside the detection platform (1) at the location of the collection box (18); a limit block (21) is slidably connected to the middle of the slide rail (2); the limit block (21) is fixedly connected to the collection box (18); a plurality of racks (22) are fixedly connected to the side walls on both sides of the collection box (18); a motor (23) is fixedly connected to one side of the limit block (21) inside the detection platform (1); a half gear (24) is fixedly connected to the output end of the motor (23); the half gear (24) and the rack (22) are meshedly connected to each other.
3. The fully automatic inner diameter inspection machine according to claim 1, characterized in that: A protection box (3) is fixedly connected to the middle of the collection box (18), a torsion spring (31) is fixedly connected inside the protection box (3), an elastic net (32) is fixedly connected to the end of the torsion spring (31), a plurality of groups of hooks (33) are fixedly connected to the top of the elastic net (32), and the hooks (33) are slidably connected to the collection box (18).
4. The fully automatic inner diameter inspection machine according to claim 1, characterized in that: A plurality of groups of small springs (4) are fixedly connected inside the collection box (18), the ends of the small springs (4) are fixedly connected to blanking plates (41), and the middle of the collection box (18) is slidably connected to a conveyor belt (42).
5. The fully automatic inner diameter inspection machine according to claim 1, characterized in that: An elastic sheet (51) is fixedly connected to the inner side wall of the collection box (18), a support rod (5) is hingedly connected to the middle of the elastic sheet (51), and the end of the support rod (5) is slidably connected to the side wall of the collection box (18).
6. The fully automatic inner diameter inspection machine according to claim 1, characterized in that: An arc-shaped plate (6) is fixedly connected to a side of the collection box (18) away from the spring sheet (51), and an end of the arc-shaped plate (6) is slidably connected to the conveyor belt (42).
7. The fully automatic inner diameter inspection machine according to claim 4, characterized in that: A plurality of groups of anti-slip pads (7) are fixedly connected to the top of the conveyor belt (42).