Tunnel reinforcing steel bar waterproof plate mounting trolley

By designing a multi-functional tunnel reinforced waterproof board installation trolley, including waterproof board laying, circumferential steel bar conveying and hoisting mechanism, the problem of difficult steel bar conveying in the existing technology is solved, efficient construction automation is achieved, and labor intensity is reduced .

CN222254002UActive Publication Date: 2024-12-27成都瑞枫鑫茂科技有限公司
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Patent Information

Application Number
CN202421215549.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2024-12-27
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

The existing waterproof board laying trolley has a simple function, making it difficult to effectively transport circumferential and longitudinal steel bars, resulting in low construction efficiency and high labor intensity.

Method used

A tunnel reinforced steel waterproof plate installation trolley is designed, equipped with a waterproof plate laying mechanism, annular steel bar conveying mechanism and a hoisting mechanism, which can automatically roll the waterproof plate, convey and lift the steel bars to achieve multi-functional construction support.

Benefits of technology

It improves construction efficiency, simplifies the conveying process of steel bars, reduces operators and labor intensity, and improves the automation level of construction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a tunnel reinforcing steel bar waterproof plate installation trolley which aims at solving the technical problems that an existing waterproof plate laying trolley is relatively simple in function and reinforcing steel bars are difficult to convey. The mounting trolley comprises a trolley main body, an operating platform is arranged at the top of the trolley main body, and wheels are arranged at the bottom; the waterproof plate laying mechanism is arranged on an operation platform at the top of the trolley main body and can drive a waterproof plate roll to move from one side of the trolley main body to the other side of the trolley main body; one end of the circumferential steel bar conveying mechanism is located at the bottom of the side face of the trolley body, and the other end is located at the top of the end face of the trolley body; the jacking mechanism is arranged at the top of the trolley main body and is used for supporting and driving the circumferential reinforcing steel bars to move in the vertical direction; the waterproof plate laying mechanism can be used for carrying the longitudinal steel bars. The mounting trolley has the advantages of multiple functions and simplicity in steel bar conveying.
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Description

Technical Field

[0001] The utility model relates to a tunnel construction engineering vehicle, in particular to a tunnel steel bar waterproofing plate installation trolley. Background Art

[0002] The construction of the secondary lining of a tunnel (referred to as "secondary lining") usually includes the construction of waterproofing board laying and the construction of steel bar binding. The construction of steel bar binding usually includes two layers: the outer ring steel bar construction and the inner ring steel bar construction, specifically including the ring steel bar (along the tunnel cross section direction) and the longitudinal steel bar (along the tunnel excavation direction). In the construction of the secondary lining, there are the following problems that need to be solved:

[0003] 1. Most of the existing waterproof board laying trolleys are mainly used for the construction of laying waterproof boards;

[0004] 2. The problem of difficulty in transporting circumferential and longitudinal steel bars requires multiple people to pull the steel bars onto the trolley. Utility Model Content

[0005] In view of the technical problems that the existing waterproof board laying trolleys have relatively simple functions and difficult steel bar transportation, the utility model provides a tunnel steel bar waterproof board installation trolley, which has the advantages of multiple functions and simple steel bar transportation.

[0006] The technical solution of the utility model is:

[0007] A tunnel steel bar waterproofing board installation trolley, comprising:

[0008] The trolley body has an operating platform on the top and wheels on the bottom;

[0009] A waterproof sheet laying mechanism is arranged on the operating platform on the top of the trolley body and can drive the waterproof sheet roll to move from one side of the trolley body to the other side;

[0010] A circular steel bar conveying mechanism, one end of which is located at the bottom of the side surface of the trolley body and the other end is located at the top of the end surface of the trolley body, and is used to convey the circular steel bars;

[0011] A lifting mechanism is arranged on the top of the trolley body and is used to support and drive the annular steel bars to move in the vertical direction;

[0012] Among them, the waterproof board laying mechanism can be used to carry the longitudinal steel bars.

[0013] Optionally, the waterproof board laying mechanism includes:

[0014] An arc-shaped track is arranged on the operating platform on the top of the trolley body, and its two ends are respectively located on two sides of the trolley body;

[0015] The carrying trolley is arranged on the arc track and can reciprocate on the arc track.

[0016] Optionally, the waterproof board laying mechanism further includes:

[0017] A paving assembly is arranged on the carrying trolley;

[0018] The pressing component is arranged on the paving component.

[0019] Optionally, the tiling component comprises:

[0020] A truss, arranged on the carrying trolley;

[0021] A rotating shaft, which is rotatably mounted on the truss;

[0022] The clamping assembly comprises:

[0023] A plurality of pressing wheels are coaxially arranged on the truss and located on the side of the rotating shaft, and the axes of the pressing wheels are parallel to the axis of the rotating shaft;

[0024] Wherein, the waterproof plate is rolled on the rotating shaft.

[0025] Optionally, the annular steel bar conveying mechanism comprises:

[0026] A first conveying assembly is provided at one side of the trolley body, and a conveying direction of the first conveying assembly is consistent with a length direction of the trolley body;

[0027] A first conduit, one end of which is connected to the output portion of the first conveying assembly, and the other end of the first conduit extends in an arc shape toward the top of one end of the trolley body;

[0028] A guide wheel is arranged at the top of one end of the trolley body, and a plurality of guide wheels are distributed along the top of the trolley body.

[0029] Optionally, the annular steel bar conveying mechanism further includes:

[0030] A second conduit, disposed at the input portion of the first delivery assembly;

[0031] The second conveying component is arranged on an end of the first conduit away from the first conveying component.

[0032] Optionally, the first conduit is a semicircular structure with an openable side;

[0033] The second conduit is a complete circular structure, and one end of the second conduit away from the first conveying component is a bell-mouth structure.

[0034] Optionally, the guide wheel includes two rollers arranged parallel to each other, the axes of the rollers are arranged in a horizontal direction, and there is a gap between the two rollers.

[0035] Optionally, the lifting mechanism comprises:

[0036] A support frame is arranged on the top of the trolley body, and the support frame has a longitudinally arranged through hole;

[0037] A support rod is movably disposed in the through hole, and the top of the support rod is a support portion for supporting the annular steel bar;

[0038] A hand wheel is rotatably arranged on the support frame, one end of the hand wheel is dynamically connected to the support rod and is used to drive the support rod to rise or fall.

[0039] Optionally, the lifting mechanism further includes:

[0040] The longitudinal steel bar temporary storage component is connected to the carrying trolley.

[0041] Compared with the prior art, the beneficial effects of the utility model are:

[0042] A waterproof sheet laying mechanism is installed on the trolley body to drive the waterproof sheet roll to move from one side of the tunnel to the other side, thereby completing the waterproof sheet laying construction. At the same time, the waterproof sheet laying mechanism also supports the transportation of longitudinal steel bars from the bottom of the tunnel to the top.

[0043] Finally, the circular steel bars are transported by the circular steel bar transport mechanism arranged on the side of the trolley body. The movement of the circular steel bars is restricted by the circular steel bar transport mechanism, so that one end of the circular steel bars is transported onto the trolley from one side of the tunnel and moves to the other side of the tunnel to form an arc structure. The jacking mechanism is then used to lift the circular steel bars, so that the circular steel bars are automatically laid on the top of the tunnel for workers to tie and construct.

[0044] Through this embodiment, the functions of the trolley body are diversified, a convenient conveying mechanism is provided for conveying steel bars, the number of operators is reduced, and the labor intensity is lowered. BRIEF DESCRIPTION OF THE DRAWINGS

[0045] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0046] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0047] Figure 2 It is a side structural schematic diagram of the utility model;

[0048] Figure 3 It is a front structural schematic diagram of the utility model;

[0049] Figure 4 for Figure 1 Enlarged schematic diagram of part A in the middle. DETAILED DESCRIPTION

[0050] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present invention. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.

[0051] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the products of the present invention are conventionally placed when in use, or are the orientations or positional relationships conventionally understood by those skilled in the art, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0052] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0053] The embodiments of the present utility model are described in detail below with reference to the accompanying drawings. Example

[0054] See also Figure 1-Figure 4 A tunnel steel bar waterproofing board installation trolley includes a trolley body 1, a waterproofing board laying mechanism 2, a circular steel bar conveying mechanism 3 and a jacking mechanism 4.

[0055] Specifically, the top of the trolley body 1 is an operating platform, the bottom of the trolley body 1 is provided with wheels 11 , and a mechanism for driving the wheels 11 is also provided on the trolley body 1 .

[0056] The waterproof sheet laying mechanism 2 is arranged on the operating platform on the top of the trolley body 1 , and the waterproof sheet roll can be installed on the waterproof sheet laying mechanism 2 and move from one side of the trolley body 1 to the other side of the trolley body 1 .

[0057] One end of the circumferential steel bar conveying mechanism 3 is arranged on a side surface of the trolley body 1 , and the other end of the circumferential steel bar conveying mechanism 3 is arranged on the top of one end of the trolley body 1 .

[0058] The jacking mechanism 4 is arranged on the top of the trolley body 1 , and the jacking mechanism 4 is located at one side of the waterproof board laying mechanism 2 .

[0059] In this embodiment, a waterproof sheet laying mechanism 2 is installed on the trolley body 1 to drive the waterproof sheet roll to move from one side of the tunnel to the other side, thereby completing the laying construction of the waterproof sheet. At the same time, the waterproof sheet laying mechanism 2 also supports the transportation of longitudinal steel bars from the bottom of the tunnel to the top.

[0060] Finally, the circular steel bar conveying mechanism 3 provided on the side of the trolley body 1 is used to convey the circular steel bar, and the movement of the circular steel bar is restricted by the circular steel bar conveying mechanism 3, so that one end of the circular steel bar is conveyed onto the trolley from one side of the tunnel and moves to the other side of the tunnel to form an arc structure. Then, the lifting mechanism 4 is used to lift the circular steel bar, and the longitudinal steel bar is automatically laid on the top of the tunnel for workers to tie and construct.

[0061] Through this embodiment, the functions of the trolley body 1 are diversified, a convenient conveying mechanism is provided for conveying steel bars, the number of operators is reduced, and the labor intensity is lowered.

[0062] In one specific embodiment:

[0063] The waterproof board laying mechanism 2 comprises an arc track 21, a carrying trolley 22, a paving assembly and a pressing assembly.

[0064] Specifically, the arc track 21 is a double-track structure, one end of the arc track 21 is arranged on one side of the trolley body 1 , and the other end of the arc track 21 is arranged on the other side of the trolley body 1 , and the arc track 21 is mounted on the trolley body 1 .

[0065] The carrying trolley 22 is disposed on the arc track 21 , and the carrying trolley 22 moves back and forth on the arc track 21 by being pulled by a chain or a steel wire rope.

[0066] The paving assembly is arranged on the carrying trolley 22, and the pressing assembly is arranged on the paving assembly.

[0067] The paving assembly includes a truss 23 and a rotating shaft 24. The truss 23 is connected to the carrying trolley 22. At the same time, a rotating shaft 24 is rotatably provided on the top of the truss 23. The two ends of the rotating shaft 24 are respectively rotatably connected to the two ends of the truss 23. The above-mentioned waterproof board roll is installed on the rotating shaft 24.

[0068] The pressing assembly includes a plurality of pressing wheels 25, all of which are rotatably arranged on the truss 23 through a support member, and the axes of all the pressing wheels 25 are collinear and parallel to the axis of the rotating shaft 24. In addition, all the pressing wheels 25 are arranged at equal intervals on the side of the rotating shaft 24 and maintain a distance from the rotating shaft 24.

[0069] During the construction process, the waterproof sheet roll is installed on the rotating shaft 24, and then the waterproof sheet roll is driven by the carrying trolley 22 to move on the arc track 21, and the rotating shaft 24 is rotated at the same time, so that the waterproof sheet roll is unrolled and laid on the top of the tunnel. During the movement of the carrying trolley 22, all the pressing wheels 25 press the unrolled waterproof sheet on the top of the tunnel.

[0070] Repeat this cycle to complete the installation of the waterproof board.

[0071] In another specific embodiment:

[0072] The annular steel bar conveying mechanism 3 comprises a first conveying assembly 31, a first conduit 32, a guide wheel 33, a second conduit 34 and a second conveying assembly 35. Specifically, the first conveying assembly 31 is installed on one side of the trolley body 1, and the input part and the output part of the first conveying assembly 31 are respectively oriented towards the two ends of the trolley body 1.

[0073] A motor and a driving wheel are disposed inside the first conveying assembly 31 . The motor drives the two driving wheels to rotate simultaneously, so that the annular steel bars pass through between the two driving wheels, thereby enabling the annular steel bars to obtain the power for movement.

[0074] The structure of the second conveying assembly 35 is the same as that of the first conveying assembly 31 . The second conveying assembly 35 is installed on the side of one end of the trolley body 1 , and the input part and the output part of the second conveying assembly 35 are distributed on the longitudinal plane.

[0075] The input part of the first conveying component 31 is connected to one end of the second conduit 34, and the other end of the second conduit 34 is a bell-mouth structure. The output part of the first conveying component 31 is connected to one end of the first conduit 32, and the other end of the first conduit 32 extends in an arc shape to the upper side of one end of the trolley body 1 and is opposite to the input part of the second conveying component 35.

[0076] A plurality of guide wheels 33 are arranged on the top of one end of the trolley body 1 and are evenly spaced along the arc direction of the arc structure on the top of the trolley body 1. The axes of all guide wheels 33 are parallel to each other and arranged in the horizontal direction, and are distributed in pairs at the same position, and there is a gap between the two guide wheels 33 in each pair for the annular steel bars to pass through.

[0077] During the construction process, one end of the annular steel bar is sent into the first conveying assembly 31 from the end of the bell-mouth of the second conduit 34. Under the action of the first conveying assembly 31 and the first conduit 32, the annular steel bar smoothly reaches the second conveying assembly 35. The second conveying assembly 35 relays the annular steel bar so that the annular steel bar is embedded in each pair of guide wheels 33, thereby transporting the annular steel bar to the trolley body 1. When the workers are working, they only need to transport the annular steel bar to the appropriate spacing position and tie it to the top of the tunnel.

[0078] In another specific embodiment:

[0079] The lifting mechanism 4 includes a support frame 41, a support rod 42, a hand wheel 43 and a longitudinal steel bar temporary storage assembly 44. Specifically, the support frame 41 is arranged on the carrying trolley 22, and a through hole is arranged on the support frame 41, and the through hole is arranged in the longitudinal direction. The support rod 42 is movably arranged in the through hole, and the hand wheel 43 is arranged on the side of the support frame 41. The hand wheel 43 is connected to the support rod 42 by power, and the support rod 42 can be driven to move in the vertical direction by rotating the hand wheel 43.

[0080] The longitudinal steel bar temporary storage component 44 is disposed on the carrying trolley 22 , and the longitudinal steel bar temporary storage component 44 has at least one strip-shaped temporary storage portion for placing the longitudinal steel bars.

[0081] During the construction process, workers place the longitudinal steel bars inside the longitudinal steel bar temporary storage assembly 44, and the carrying trolley 22 moves according to the spacing of the longitudinal steel bars. Each time the longitudinal steel bars are in place, the workers take out the longitudinal steel bars and tie them up until the tying of the annular steel bars of the entire second lining is completed.

[0082] After the longitudinal steel bars are transported to the trolley body 1 by the carrying trolley 22, they are stored in the longitudinal steel bar temporary storage assembly 44. The workers move to a suitable position, and then use the support rods 42 to lift the longitudinal steel bars and support them on the top of the tunnel to facilitate the workers' binding construction.

[0083] Preferably, the axis of the handwheel 43 is arranged on the support frame 41 in the horizontal direction, a worm gear is provided on one end of the handwheel 43 located in the support frame 41, and the bottom end of the support rod 42 is a worm structure. The engagement of the worm gear and the worm can achieve the purpose of driving the support rod 42 to move up and down when the handwheel 43 rotates.

[0084] The above-mentioned embodiments only express the specific implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model.

Claims

1. A tunnel steel bar waterproofing board installation trolley, characterized in that: include: The trolley body has an operating platform on the top and wheels on the bottom; A waterproof sheet laying mechanism is arranged on the operating platform on the top of the trolley body and can drive the waterproof sheet roll to move from one side of the trolley body to the other side; A circular steel bar conveying mechanism, one end of which is located at the bottom of the side surface of the trolley body and the other end is located at the top of the end surface of the trolley body, and is used to convey the circular steel bars; A lifting mechanism is arranged on the top of the trolley body and is used to support and drive the annular steel bars to move in the vertical direction; Wherein, the waterproof board laying mechanism can be used to carry longitudinal steel bars.

2. The tunnel steel reinforcement waterproofing board installation trolley according to claim 1 is characterized in that: The waterproof board laying mechanism comprises: An arc-shaped track is arranged on the operating platform on the top of the trolley body, and its two ends are respectively located on two sides of the trolley body; The carrying trolley is arranged on the arc track and can reciprocate on the arc track.

3. The tunnel steel reinforcement waterproofing board installation trolley according to claim 2 is characterized in that: The waterproof board laying mechanism also includes: A paving assembly is arranged on the carrying trolley; The pressing component is arranged on the paving component.

4. The tunnel steel reinforcement waterproofing board installation trolley according to claim 3 is characterized in that: The tiling component comprises: A truss, arranged on the carrying trolley; A rotating shaft, which is rotatably mounted on the truss; The clamping assembly comprises: A plurality of pressing wheels are coaxially arranged on the truss and located on the side of the rotating shaft, and the axes of the pressing wheels are parallel to the axis of the rotating shaft; Wherein, the waterproof plate is rolled on the rotating shaft.

5. The tunnel steel reinforcement waterproofing board installation trolley according to claim 1, characterized in that: The annular steel bar conveying mechanism comprises: A first conveying assembly is provided at one side of the trolley body, and a conveying direction of the first conveying assembly is consistent with a length direction of the trolley body; A first conduit, one end of which is connected to the output portion of the first conveying assembly, and the other end of the first conduit extends in an arc shape toward the top of one end of the trolley body; A guide wheel is arranged at the top of one end of the trolley body, and a plurality of guide wheels are distributed along the top of the trolley body.

6. The tunnel reinforcement waterproofing board installation trolley according to claim 5 is characterized in that: The annular steel bar conveying mechanism also includes: A second conduit, disposed at the input portion of the first delivery assembly; The second conveying component is arranged on an end of the first conduit away from the first conveying component.

7. The tunnel steel reinforcement waterproofing board installation trolley according to claim 6 is characterized in that: The first conduit is a semicircular structure with an openable side; The second conduit is a complete circular structure, and one end of the second conduit away from the first conveying component is a bell-mouth structure.

8. The tunnel reinforcement waterproofing board installation trolley according to claim 5, characterized in that: The guide wheel comprises two rollers arranged parallel to each other, the axes of the rollers are arranged in a horizontal direction, and there is a gap between the two rollers.

9. The tunnel steel reinforcement waterproofing board installation trolley according to claim 2, characterized in that: The lifting mechanism comprises: A support frame is arranged on the top of the trolley body, and the support frame has a longitudinally arranged through hole; A support rod is movably disposed in the through hole, and the top of the support rod is a support portion for supporting the annular steel bar; A hand wheel is rotatably arranged on the support frame, one end of the hand wheel is dynamically connected to the support rod and is used to drive the support rod to rise or fall.

10. The tunnel steel reinforcement waterproofing board installation trolley according to claim 9, characterized in that: The lifting mechanism also includes: The longitudinal steel bar temporary storage component is connected to the carrying trolley.

Citation Information

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