Double-mixing porridge machine with dish cleaning function
By adding a one-way transmission assembly and a power reduction mechanism in the dual mixing porridge mixer, the problem of high cost of residual and stirring power is solved, the cleaning and cost of porridge is achieved, and the reliability and efficiency of the equipment are improved. .
Patent Information
- Application Number
- CN202421064560.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-16
AI Technical Summary
The existing double mixing porridge mixer is difficult to clean after the feed is mixed, causing the porridge to deteriorate, and the mixing power mechanism is high and difficult to repair on its own, affecting use and sales.
A one-way transmission assembly is added at the feeding tray to prevent dry feed from being discharged when the rotating lever is reversed. At the same time, it drives the mixing and mixing mechanism to rotate for liquidation, reduces production costs and simplifies maintenance, and uses a power reduction mechanism to replace the original reduction motor.
Effectively avoiding the retention and deterioration of the porridge ingredients, reducing production and maintenance costs, enabling users to repair the power reduction mechanism by themselves, and improving the reliability and use efficiency of the equipment.
Smart Images

Figure CN222266947U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of pig feeding devices, and in particular relates to a double mixing porridge material machine with a plate clearing function. Background Art
[0002] When feeding pigs, using porridge can greatly improve feed utilization, promote pig digestion and absorption, and prevent diseases to a certain extent. Therefore, pigs eating fresh porridge feed can shorten the pig feeding cycle and be marketed about two weeks earlier.
[0003] The applicant has previously applied for a patent with the authorization announcement number "CN220026890U", which discloses a dual-mixing intelligent porridge machine, which mainly includes a frame, a storage bin is fixedly connected to the frame, a feeding port is provided at the bottom of the storage bin, a material trough is provided below the feeding port, a first mixing mechanism and a second mixing mechanism are provided between the feeding port and the material trough, an atomizing water spraying assembly is provided on one side or both sides of the first mixing mechanism, a driving motor is fixedly connected to the upper part of the storage bin through a supporting rod, the output end of the driving motor is connected to the rotating shaft, and the driving motor drives the first stirring rod on the first mixing mechanism and the second stirring rod on the second mixing mechanism to rotate through the rotating shaft. The first mixing mechanism cooperates with the atomizing water spraying assembly to realize the initial mixing of dry feed and water, and the second mixing mechanism performs grinding and mixing, so that the water and feed are fully integrated into porridge material, and the separation of water and feed is avoided.
[0004] Although the above patent solves the problem of sufficient mixing of porridge, the following defects still exist in the actual use and sales process: 1. After the feed is mixed, porridge always remains on the first mixing mechanism and the second mixing mechanism, and the remaining porridge is retained on the stirring net plate and the grinding plate, which the pigs cannot eat at this time. In addition, the retained porridge is very easy to deteriorate in summer, and it is time-consuming and laborious to clean up. If it is not cleaned in time, the deteriorated porridge will enter the feed trough together with the fresh porridge during the next stirring, which will cause diarrhea in the pigs after eating; 2. The cost of the stirring power mechanism is too high, and after a failure occurs, the user cannot repair it by himself, and the repair cost is high, which seriously affects the sales of the device. Utility Model Content
[0005] The technical problem to be solved by the utility model is: to overcome the shortcomings of the prior art and provide a double mixing porridge material machine with a plate clearing function, wherein a one-way transmission component is added at the material discharge plate so that dry feed is not discharged when the rotating rod is reversed, and at the same time, the reverse rotation of the rotating rod can still drive the stirring and mixing mechanism and the grinding and mixing mechanism to rotate, so as to perform the plate clearing operation and avoid the porridge material from being retained and deteriorating.
[0006] The double-mixing porridge machine with a clearing function comprises a storage bin, a discharge port is provided at the bottom of the storage bin, a feed discharge tray matched with the discharge port is provided in the storage bin, a feed discharge hole for the dry feed to pass through is provided on the feed discharge tray, a one-way transmission component is rotatably connected to the feed discharge tray, the inner ring of the one-way transmission component is fixedly connected to the rotating rod, the power reduction mechanism drives the rotating rod to rotate, the outer ring of the one-way transmission component is fixedly connected to the feed discharge stirring teeth, and the feed discharge stirring teeth are matched with the feed discharge tray and the inner side wall of the storage bin.
[0007] Preferably, the power reduction mechanism includes a first transmission wheel, a second transmission wheel and a power mechanism, the first transmission wheel is fixedly connected to the rotating rod, the second transmission wheel is provided with a small transmission wheel, the first transmission wheel is transmission connected to the small transmission wheel, and the output end of the power mechanism is provided with a driving wheel, which is transmission connected to the second transmission wheel.
[0008] Preferably, the first transmission wheel, the second transmission wheel, the small transmission wheel and the driving wheel are all pulleys.
[0009] Preferably, a fixing rod is fixedly connected to the storage bin, the first transmission wheel and the second transmission wheel are both rotatably mounted on the fixing rod, a fixing frame 1 is fixedly connected to the fixing rod, a fixing frame 2 is rotatably connected to the fixing frame 1, a power mechanism is fixedly mounted on the fixing frame 2, and a tensioning mechanism is provided between the fixing frame 2 and the storage bin.
[0010] Preferably, the tensioning mechanism includes an adjusting rod, and the two ends of the adjusting rod are respectively threadedly connected with tensioning bolt one and tensioning bolt two, the end of tensioning bolt one away from the adjusting rod is rotatably connected to the storage bin, and the end of tensioning bolt two away from the adjusting rod is rotatably connected to fixing frame two.
[0011] Preferably, the one-way transmission component is any one of a one-way bearing, a one-way clutch, and a ratchet mechanism.
[0012] Preferably, a porridge trough is provided below the discharge port, and a stirring and mixing mechanism and a grinding and mixing mechanism are provided between the discharge port and the porridge trough. The stirring rods on the stirring and mixing mechanism and the grinding and mixing mechanism are fixedly connected to the rotating rods. An atomizing nozzle is provided on one or both sides of the stirring and mixing mechanism, and the atomizing nozzle is connected to the water supply system through a water outlet pipe and a solenoid valve.
[0013] Preferably, a maximum liquid level sensor and a minimum liquid level sensor are provided in the porridge material tank, and both the maximum liquid level sensor and the minimum liquid level sensor are connected to the power reduction mechanism through a liquid level controller.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The utility model adds a one-way transmission component at the feeding tray, the inner ring of the one-way transmission component can rotate freely in both directions, while the outer ring can only rotate in one direction under the drive of the inner ring, and the feeding stirring teeth are fixed to the outer ring, so that when the porridge material is processed, the feeding stirring teeth rotate with the rotation of the rotating rod, and when the rotating rod is reversed, the feeding stirring teeth do not move under the one-way transmission action of the one-way transmission component, that is, the dry feed is not fed when the rotating rod is reversed. At the same time, the reversal of the rotating rod can still drive the stirring and mixing mechanism and the grinding and mixing mechanism to rotate, so as to realize the cleaning operation and avoid the porridge material from being retained and deteriorating.
[0016] 2. Since the original reduction motor costs more than 500 yuan and users cannot repair it by themselves after a failure, the utility model replaces the original reduction motor with a power reduction mechanism, reducing the production cost to about 200 yuan, greatly reducing the investment cost. At the same time, the structure of the power reduction mechanism is clear, and users can repair it by themselves when a failure occurs, further saving maintenance and repair costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a top view of the three-dimensional structure of the utility model;
[0018] Figure 2 for Figure 1 A partial enlarged view of part A;
[0019] Figure 3 for Figure 1 A partial enlarged view of part B;
[0020] Figure 4 It is a structural schematic diagram of a one-way transmission component;
[0021] Figure 5 It is a schematic diagram of the front three-dimensional structure of the utility model;
[0022] Figure 6 It is a schematic diagram of the back three-dimensional structure of the utility model;
[0023] Figure 7 It is a schematic diagram of the internal structure of the utility model;
[0024] Figure 8 Schematic diagram of the internal structure of the control box.
[0025] In the figure, 1. control box; 101. time relay 1; 102. time relay 2; 103. liquid level controller; 104. contactor; 105. solenoid valve; 106. water inlet; 107. water outlet pipe; 2. rack; 3. storage bin; 301. fixed plate; 302. unloading plate; 303. rotating rod; 304. one-way transmission assembly; 3041. inner ring; 3042. outer ring; 305. unloading hole; 306. unloading stirring tooth; 307. fixed ring 2; 4. maximum liquid level sensor device; 5. porridge material tank; 6. grinding and mixing mechanism; 7. stirring and mixing mechanism; 8. minimum liquid level sensor; 9. atomizing nozzle; 10. fixing rod; 11. power reduction mechanism; 1101. first transmission wheel; 1102. second transmission wheel; 1103. driving wheel; 1104. power mechanism; 1105. fixing frame 1; 1106. fixing frame 2; 1107. fixing ring 1; 12. tensioning mechanism; 1201. adjusting rod; 1202. tensioning bolt 1; 1203. tensioning bolt 2. DETAILED DESCRIPTION
[0026] The utility model is further described below in conjunction with the accompanying drawings:
[0027] The directional nouns involved in the detailed description paragraphs are only for the convenience of those skilled in the art to understand the technical solutions described in this application according to the visual orientation shown in the accompanying drawings. Unless otherwise clearly specified and limited, the terms "setting", "installation", "connection", etc. should be understood in a broad sense. For ordinary technicians in this field, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0028] like Figures 1 to 8 As shown, the double mixing porridge machine with a clearing function includes a storage bin 3, a discharge port is provided at the bottom of the storage bin 3, a feed tray 302 matching the discharge port is provided in the storage bin 3, the feed tray 302 is preferably installed in the storage bin 3 near the discharge port, a plurality of feed holes 305 for dry feed to pass through are provided on the feed tray 302, a one-way transmission component 304 is rotatably connected to the feed tray 302, the one-way transmission component 304 is a prior art, as long as its inner ring 3041 can rotate freely in both directions, while the outer ring 3042 can only rotate in one direction under the drive of the inner ring 3041, the one-way transmission component 304 can be any one of a one-way bearing, a one-way clutch, and a ratchet mechanism. Figure 4As shown, in this embodiment, the one-way transmission component 304 is preferably a one-way bearing, the inner ring 3041 of the one-way transmission component 304 is fixedly connected to the rotating rod 303, the power reduction mechanism 11 drives the rotating rod 303 to rotate, and the outer ring 3042 of the one-way transmission component 304 is fixedly connected with the unloading stirring teeth 306, and the unloading stirring teeth 306 cooperate with the unloading plate 302 and the inner wall of the storage bin 3. The power reduction mechanism 11 is started to drive the rotating rod 303 to rotate forward. At this time, the unloading stirring teeth 306 rotate with the rotation of the rotating rod 303 under the action of the one-way bearing. When the power reduction mechanism 11 drives the rotating rod 303 to reverse, under the action of the one-way bearing, the unloading stirring teeth 306 do not move, so that the dry feed is not unloaded when the rotating rod 303 is reversed, and the rotating rod 303 is reversed to perform the plate cleaning operation.
[0029] like Figure 2 As shown, the power reduction mechanism 11 includes a first transmission wheel 1101, a second transmission wheel 1102 and a power mechanism 1104. The first transmission wheel 1101 is fixedly connected to the rotating rod 303, and a coaxially arranged small transmission wheel is fixedly connected to the second transmission wheel 1102. The first transmission wheel 1101 is in transmission connection with the small transmission wheel. The output end of the power mechanism 1104 is provided with a driving wheel 1103, and the driving wheel 1103 is in transmission connection with the second transmission wheel 1102. The first transmission wheel 1101, the second transmission wheel 1102, the small transmission wheel and the driving wheel 1103 can be pulleys or sprockets. In this embodiment, pulleys are preferred, that is, the first transmission wheel 1101 is in transmission connection with the small transmission wheel through a transmission belt, and the second transmission wheel 1102 is in transmission connection with the driving wheel 1103 through a transmission belt. Since the original reduction motor costs more than 500 yuan, and users cannot repair it by themselves after a failure, the utility model replaces the original reduction motor with a power reduction mechanism 11, reducing the production cost to about 200 yuan, greatly reducing the investment cost. At the same time, the reduction structure is clear, and users can repair it by themselves when a failure occurs, saving maintenance and repair costs. Figures 5 to 7 As shown, a fixed rod 10 is fixedly connected to the storage bin 3, and both ends of the fixed rod 10 are fixedly connected to the inner wall of the storage bin 3 through a fixed plate 301 respectively, the first transmission wheel 1101 and the second transmission wheel 1102 are both rotatably installed on the fixed rod 10, the rotating rod 303 passes through the fixed rod 10 and is fixed to the first transmission wheel 1101, a fixed frame 1105 is fixedly connected to the fixed rod 10, and a fixed frame 2 1106 is rotatably connected to the fixed frame 1105 through a hinge, a power mechanism 1104 is fixedly installed on the fixed frame 2 1106, and a tensioning mechanism 12 is provided between the fixed frame 2 1106 and the storage bin 3, and the transmission belt at the driving wheel 1103 can be tensioned by the tensioning mechanism 12.
[0030] like Figure 2As shown, the tensioning mechanism 12 includes an adjusting rod 1201 with nuts at both ends, and the two ends of the adjusting rod 1201 are respectively threadedly connected with a tensioning bolt 1202 and a tensioning bolt 1203, the end of the tensioning bolt 1202 away from the adjusting rod 1201 is rotatably connected to the storage bin 3, and the end of the tensioning bolt 1203 away from the adjusting rod 1201 is rotatably connected to the fixing frame 1106. Specifically, a fixing ring 2 307 is fixed on the fixing plate 301, and a fixing ring 1107 is fixed on the fixing frame 1106. The ends of the tensioning bolt 1202 and the tensioning bolt 1203 away from the adjusting rod 1201 are respectively provided with hooks or hanging rings, which are connected to the corresponding fixing ring 1 1107 and fixing ring 2 307 through the hooks or hanging rings.
[0031] like Figures 5 to 7 As shown, a porridge trough 5 is provided below the discharge port, and a stirring and mixing mechanism 7 and a grinding and mixing mechanism 6 are provided between the discharge port and the porridge trough 5. The stirring rods on the stirring and mixing mechanism 7 and the grinding and mixing mechanism 6 are fixedly connected to the rotating rod 303. An atomizing nozzle 9 is provided on one side or both sides of the stirring and mixing mechanism 7. The atomizing nozzle 9 is connected to the water supply system through a water outlet pipe 107 and a solenoid valve 105. A maximum liquid level sensor 4 and a minimum liquid level sensor 8 are provided in the porridge trough 5. The maximum liquid level sensor 4 and the minimum liquid level sensor 8 are connected to the power reduction mechanism 11 through a liquid level controller 103. The porridge trough 5, the stirring and mixing mechanism 7, the grinding and mixing mechanism 6 and the atomizing nozzle 9 are the same as those in CN220026890U, and will not be repeated.
[0032] like Figure 7 and Figure 8 As shown, the utility model also includes a control box 1, in which a time relay 101, a time relay 102, a liquid level controller 103, a contactor 104 and a solenoid valve 105 are installed. The time relay 101 is connected to the power mechanism 1104, and the time relay 101 is used to control the start of the power mechanism 1104. The contactor 104 is used to control the forward and reverse rotation of the power mechanism 1104. The contactor 104 is respectively connected to the time relay 102 and the time relay 101, and the time relay 102 is used to control the reverse clearing time of the power mechanism 1104. One end of the solenoid valve 105 is connected to the water inlet 106, and the water inlet 106 is connected to the water supply system through a pump. The other end of the solenoid valve 105 is connected to the water outlet pipe 107, and the liquid level controller 103 is respectively connected to the power mechanism 1104 and the pump.
[0033] Working principle: dry feed is put into the storage bin 3, and the dry feed stops falling after being blocked by the discharge tray 302. When it is necessary to process the porridge material, the equipment is started through the control box 1. At this time, the power mechanism 1104 drives the driving wheel 1103 to rotate forward. After the first transmission wheel 1101 and the second transmission wheel 1102 are decelerated twice, the rotating rod 303 is driven to rotate forward. Under the transmission action of the one-way transmission component 304, the rotating rod 303 drives the feeding stirring teeth 306 to rotate, so that the dry feed passes through the feeding hole 305 and falls into the stirring and mixing mechanism 7. The rotating rod 303 drives the stirring rods in the stirring and mixing mechanism 7 and the grinding and mixing mechanism 6 to rotate. At the same time, the solenoid valve 105 controls the atomizing nozzle 9 to atomize and spray water on the dry feed in the stirring and mixing mechanism 7, so as to humidify the dry feed and make it wet feed. The stirring and mixing mechanism 7 stirs and extrude the wet feed to complete preliminary stirring. The wet feed falls into the grinding and mixing mechanism 6 for full grinding and extrusion again, so that the wet feed is fully mixed with water to form porridge material. The ground porridge material slowly flows into the porridge material trough 5.
[0034] At this time, some porridge materials will always remain on the stirring and mixing mechanism 7 and the grinding and mixing mechanism 6. In order to prevent the residual porridge materials from deteriorating, under the action of the contactor 104, the power mechanism 1104 is started to reverse, and the reversal duration is controlled by the time relay 102. The power mechanism 1104 drives the rotating rod 303 to reverse. At this time, under the unidirectional transmission action of the unidirectional transmission component 304, its outer ring 3042 will not rotate accordingly, that is, the feeding stirring tooth 306 does not move, and then the dry feed no longer falls, and the rotating rod 303 will continue to drive the stirring rods in the stirring and mixing mechanism 7 and the grinding and mixing mechanism 6 to reverse. At this time, the solenoid valve 105 controls the atomizing nozzle 9 to continue to atomize and spray water in the stirring and mixing mechanism 7. Under the action of water and the reversal of the stirring rod, the porridge materials remaining in the stirring and mixing mechanism 7 and the grinding and mixing mechanism 6 will flow into the porridge material trough 5, thereby completing the cleaning work.
[0035] During the working process, the highest liquid level sensor 4 and the lowest liquid level sensor 8 provide real-time feedback on the liquid level of the porridge in the porridge tank 5, and feed the signal back to the liquid level controller 103. The liquid level controller 103 automatically controls the power mechanism 1104 and the pump to work. When the highest liquid level sensor 4 senses the porridge, it will control the power mechanism 1104 and the pump to automatically stop, thereby realizing intelligent pig feeding.
[0036] Finally, although this specification is described according to implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A dual mixing porridge machine with a plate clearing function, comprising a storage bin (3), a discharge port at the bottom of the storage bin (3), a feed tray (302) matched with the discharge port provided in the storage bin (3), a feed hole (305) for dry feed to pass through provided on the feed tray (302), characterized in that: The unloading tray (302) is rotatably connected to a one-way transmission assembly (304); an inner ring (3041) of the one-way transmission assembly (304) is fixedly connected to a rotating rod (303); a power reduction mechanism (11) drives the rotating rod (303) to rotate; an outer ring (3042) of the one-way transmission assembly (304) is fixedly connected to unloading stirring teeth (306); and the unloading stirring teeth (306) cooperate with the unloading tray (302) and the inner wall of the storage bin (3).
2. The double mixing porridge material machine with a clearing function according to claim 1, characterized in that: The power reduction mechanism (11) comprises a first transmission wheel (1101), a second transmission wheel (1102) and a power mechanism (1104); the first transmission wheel (1101) is fixedly connected to the rotating rod (303); a small transmission wheel is provided on the second transmission wheel (1102); the first transmission wheel (1101) is in transmission connection with the small transmission wheel; an output end of the power mechanism (1104) is provided with a driving wheel (1103); the driving wheel (1103) is in transmission connection with the second transmission wheel (1102).
3. The double mixing porridge material machine with a cleaning function according to claim 2, characterized in that: The first transmission wheel (1101), the second transmission wheel (1102), the small transmission wheel and the driving wheel (1103) are all pulleys.
4. The double mixing porridge material machine with a cleaning function according to claim 2, characterized in that: The storage bin (3) is fixedly connected to a fixing rod (10), the first transmission wheel (1101) and the second transmission wheel (1102) are both rotatably mounted on the fixing rod (10), the fixing rod (10) is fixedly connected to a fixing frame 1 (1105), the fixing frame 1 (1105) is rotatably connected to a fixing frame 2 (1106), the power mechanism (1104) is fixedly mounted on the fixing frame 2 (1106), and a tensioning mechanism (12) is provided between the fixing frame 2 (1106) and the storage bin (3).
5. The double mixing porridge material machine with a pan clearing function according to claim 4, characterized in that: The tensioning mechanism (12) comprises an adjusting rod (1201), and two ends of the adjusting rod (1201) are respectively threadedly connected with a tensioning bolt 1 (1202) and a tensioning bolt 2 (1203); an end of the tensioning bolt 1 (1202) away from the adjusting rod (1201) is rotatably connected to the storage bin (3), and an end of the tensioning bolt 2 (1203) away from the adjusting rod (1201) is rotatably connected to a fixing frame 2 (1106).
6. The double mixing porridge material machine with a clearing function according to claim 1, characterized in that: The one-way transmission component (304) is any one of a one-way bearing, a one-way clutch, and a ratchet mechanism.
7. The double mixing porridge material machine with a pan clearing function according to any one of claims 1 to 6, characterized in that: A porridge material trough (5) is provided below the discharge port, and a stirring and mixing mechanism (7) and a grinding and mixing mechanism (6) are provided between the discharge port and the porridge material trough (5), wherein the stirring rods on the stirring and mixing mechanism (7) and the grinding and mixing mechanism (6) are fixedly connected to the rotating rod (303), and an atomizing nozzle (9) is provided on one side or both sides of the stirring and mixing mechanism (7), and the atomizing nozzle (9) is connected to the water supply system via a water outlet pipe (107) and a solenoid valve (105).
8. The double mixing porridge material machine with a cleaning function according to claim 7, characterized in that: A maximum liquid level sensor (4) and a minimum liquid level sensor (8) are provided in the porridge material tank (5), and both the maximum liquid level sensor (4) and the minimum liquid level sensor (8) are connected to the power reduction mechanism (11) via a liquid level controller (103).