Gear grinding device for flywheel gear ring machining
By designing a gear grinding device including equipment table, L-shaped column, rotating disc and skateboard, the cumbersome installation of flywheels of different sizes is solved, and the flexible installation and efficient polishing of flywheels is realized, which simplifies operation and improves limits and work. Environmental safety and cleanliness.
Patent Information
- Application Number
- CN202421095581.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-20
AI Technical Summary
When handling flywheels of different sizes, existing gear grinding devices need to replace different mounting seats, resulting in cumbersome teeth grinding operations.
A gear grinding device including equipment table, L-shaped column, cylinder, rectangular plate, motor, grinding wheel, rotating disc and skateboard is designed. The flexible installation and rotation of the flywheel is achieved through sliding L-shaped column and rotating disc, and the skateboard and The rubber pad improves the limit effect, the adjusting block and screw drive the slider to move, and the protective structure and vacuum pump ensure safety and cleaning.
It realizes flexible installation and efficient polishing of flywheels of different sizes, simplifies the operation process, improves the limiting effect and the safety and cleanliness of the working environment, and avoids cumbersome operations caused by different sizes.
Smart Images
Figure CN222268914U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gear grinding devices for machining flywheel gear rings, in particular to a gear grinding device for machining flywheel gear rings. Background Art
[0002] A flywheel is a rotating mechanical component that stores and transfers energy. It usually consists of a heavy wheel that can rotate at high speed on its axis. During the rotation, the flywheel can store kinetic energy and release energy when needed to maintain the operation of the machine or smooth power output. During the flywheel processing and production process, a gear grinder is required to grind the flywheel ring gear to improve the accuracy and smoothness of the flywheel.
[0003] When using the current gear grinding device, the staff often finds that the current gear grinding device installs the flywheel on the mounting seat so that the grinding wheel grinds the gear ring. However, the sizes of flywheels are different. When installing different flywheels, different mounting seats need to be replaced, which makes the grinding operation complicated. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a gear grinding device for processing a flywheel gear ring.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a gear grinding device for flywheel gear ring processing, comprising an equipment table, an L-shaped column is slidably connected to the equipment table, a cylinder is fixedly connected to the L-shaped column, a rectangular plate is fixedly connected to the piston rod of the cylinder, a first motor is fixedly connected to the rectangular plate, a grinding wheel is fixedly connected to the output shaft of the first motor, an installation structure is arranged on the equipment table, the installation structure is mainly composed of a rotating disk, the rotating disk is rotatably connected to the equipment table, a second motor is fixedly connected to the equipment table, the second motor is fixedly connected to the rotating disk, four sliding grooves are opened on the rotating disk, and a slide plate is slidably connected in the sliding groove.
[0006] The effects achieved by the above components are: the flywheel is installed on the equipment table, the L-shaped column is slid to make the grinding wheel contact with the gear ring, the first motor is started, and the output shaft of the first motor drives the grinding wheel to rotate to grind the gear ring of the flywheel, the flywheel is placed on the rotating disk, the second motor is started, and the output shaft of the second motor drives the rotating disk to rotate, thereby driving the flywheel to rotate, so that the grinding wheel grinds each tooth on the flywheel, and the four slides are slid to support the inner wall of the flywheel, so that flywheels of different sizes can be installed, thereby avoiding the problem that the current gear grinding device installs the flywheel on the mounting seat, so that the grinding wheel grinds the gear ring, and the flywheels are of different sizes. When installing different flywheels, different mounting seats need to be replaced, resulting in cumbersome grinding operations.
[0007] Preferably, a support plate is fixedly connected to the skateboard, and a rubber pad is fixedly connected to the support plate.
[0008] The effects achieved by the above components are: the support plate can increase the support area, and the rubber pad can increase the friction between the support plate and the flywheel, thereby improving the limiting effect on the flywheel.
[0009] Preferably, an adjustment block is provided on the equipment table, and two connecting rods are rotatably connected to the slide plate, and the connecting rods are rotatably connected to the adjustment block.
[0010] The effects achieved by the above components are: by moving the adjustment block up and down, the four slide plates can slide synchronously along the slide groove driven by the connecting rod, making the operation more convenient.
[0011] Preferably, a screw is rotatably connected to the rotating disk, the screw is threadedly connected to the adjusting block, and a rotating rod is fixedly connected to the screw.
[0012] The effects achieved by the above components are: the screw rod can be driven to rotate by rotating the rotating rod, the screw rod can drive the rotating rod to move up and down, and the screw rod can limit the rotating rod.
[0013] Preferably, a protective structure is provided on the equipment platform, and the protective structure is mainly composed of a fixed plate, the fixed plate is fixedly connected to the equipment platform, and a rotating plate is rotatably connected to the fixed plate.
[0014] The effects achieved by the above components are: the flywheel can be easily installed by turning the rotating plate, and the rotating plate can be turned and closed during the grinding process. The fixed plate and the rotating plate can prevent the staff from being injured by the splash of fine particles during the grinding process.
[0015] Preferably, transparent plates are fixedly connected to both sides of the rotating plate.
[0016] The effects achieved by the above components are: the transparent plate allows the staff to observe the grinding situation conveniently.
[0017] Preferably, a dust suction pump is fixedly connected to the fixed plate, and an input end of the dust suction pump is connected to the interior of the fixed plate.
[0018] The effect achieved by the above components is: during the grinding process, the dust suction pump is started, and the dust suction pump can suck out the fine particles generated by the grinding to prevent accumulation on the equipment table.
[0019] Preferably, a collection box is detachably connected to the equipment table, and the output end of the dust suction pump is detachably connected to the collection box.
[0020] The effect achieved by the above components is that the dust suction pump sucks the fine particles into the collection box for convenient centralized treatment.
[0021] Compared with the prior art, the advantages and positive effects of the utility model are that, in the utility model, by setting the mounting structure, the flywheel is placed on the rotating disk, the second motor is started, and the output shaft of the second motor drives the rotating disk to rotate, thereby driving the flywheel to rotate, so that the grinding wheel grinds each tooth on the flywheel, and the four slides are slid to support the inner wall of the flywheel, so that flywheels of different sizes can be installed, the support plate can increase the support area, the rubber pad can increase the friction between the support plate and the flywheel, thereby improving the limiting effect of the flywheel, and the adjustment block can be moved up and down, and the four slides can be synchronously slid along the slide groove driven by the connecting rod, so that the operation is more convenient, and the screw can be driven to rotate by rotating the rotating rod, the screw can drive the rotating rod to move up and down, and the screw can limit the rotating rod, thereby avoiding the problem that the current gear grinding device installs the flywheel on the mounting seat, so that the grinding wheel grinds the gear ring, and the flywheels are of different sizes, and different mounting seats need to be replaced when installing different flywheels, resulting in cumbersome grinding operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 The utility model provides a three-dimensional structural schematic diagram of a gear grinding device for processing a flywheel gear ring;
[0023] Figure 2 A schematic diagram of the three-dimensional structure of a gear grinding device for processing a flywheel gear ring from another perspective is provided for the utility model;
[0024] Figure 3 A partial schematic diagram of the installation structure of a gear grinding device for machining a flywheel gear ring proposed in the utility model;
[0025] Figure 4 The utility model provides a partial schematic diagram of a protective structure of a gear grinding device for machining a flywheel gear ring.
[0026] Legend: 1. Equipment table; 2. L-shaped column; 3. Cylinder; 4. First motor; 5. Grinding wheel; 6. Mounting structure; 61. Rotating disk; 62. Slide groove; 63. Slide plate; 64. Support plate; 65. Rubber pad; 66. Adjustment block; 67. Connecting rod; 68. Screw rod; 69. Rotating rod; 610. Second motor; 7. Protective structure; 71. Fixed plate; 72. Rotating plate; 73. Transparent plate; 74. Dust pump; 75. Collection box; 8. Rectangular plate. DETAILED DESCRIPTION
[0027] Embodiment 1, as Figure 1 and Figure 2 As shown, a gear grinding device for flywheel gear ring processing includes an equipment table 1, an L-shaped column 2 is slidably connected to the equipment table 1, a cylinder 3 is fixedly connected to the L-shaped column 2, a rectangular plate 8 is fixedly connected to the piston rod of the cylinder 3, a first motor 4 is fixedly connected to the rectangular plate 8, and a grinding wheel 5 is fixedly connected to the output shaft of the first motor 4.
[0028] Reference Figure 3 and Figure 4, a mounting structure 6 is provided on the equipment platform 1, and the mounting structure 6 is mainly composed of a rotating disk 61, and the rotating disk 61 is rotatably connected to the equipment platform 1. A second motor 610 is fixedly connected to the equipment platform 1, and the second motor 610 is fixedly connected to the rotating disk 61. Four slide grooves 62 are provided on the rotating disk 61, and a slide plate 63 is slidably connected in the slide groove 62. The flywheel is mounted on the equipment platform 1, and the L-shaped column 2 is slid to make the grinding wheel 5 contact the gear ring, and the first motor 4 is started. The output shaft of the first motor 4 drives the grinding wheel 5 to rotate to grind the gear ring of the flywheel. The flywheel is placed on the rotating disk 61, and the second motor 610 is started. The output shaft of the second motor 610 drives the rotating disk 61 to rotate, and then drives the flywheel to rotate, so that the grinding wheel 5 grinds each tooth on the flywheel, and the four slide plates 63 are slid to support the inner wall of the flywheel, so that flywheels of different sizes can be installed, thereby avoiding the problem that the current gear grinding device is to install the flywheel on the mounting seat so that the grinding wheel 5 grinds the gear ring. , and the sizes of flywheels are different. When installing different flywheels, different mounting seats need to be replaced, which makes the gear grinding operation complicated. A support plate 64 is fixedly connected to the slide plate 63, and a rubber pad 65 is fixedly connected to the support plate 64. The support plate 64 can increase the support area, and the rubber pad 65 can increase the friction between the support plate 64 and the flywheel, thereby improving the limiting effect of the flywheel. An adjusting block 66 is arranged on the equipment table 1. Two connecting rods 67 are rotatably connected to the slide plate 63. The connecting rod 67 is rotatably connected to the adjusting block 66 to move the adjusting block 66 up and down. The four slide plates 63 can slide synchronously along the slide groove 62 under the drive of the connecting rod 67, so that the operation is more convenient. A screw rod 68 is rotatably connected to the rotating disk 61, and the screw 68 is threadedly connected to the adjusting block 66. A rotating rod 69 is fixedly connected to the screw 68, and the screw 68 can be driven to rotate by rotating the rotating rod 69. The screw 68 can drive the rotating rod 69 to move up and down, and the screw 68 can limit the rotating rod 69.
[0029] Reference Figure 4 , a protective structure 7 is provided on the equipment table 1, and the protective structure 7 is mainly composed of a fixed plate 71, which is fixedly connected to the equipment table 1, and a rotating plate 72 is rotatably connected to the fixed plate 71. The rotating plate 72 can be rotated to open the rotating plate 72, which can facilitate the installation of the flywheel, and the rotating plate 72 can be rotatably closed during the grinding process. The fixed plate 71 and the rotating plate 72 can prevent the staff from being injured by the splash of fine particles during the grinding process. Transparent plates 73 are fixedly connected on both sides of the rotating plate 72, and the transparent plates 73 can facilitate the staff to observe the grinding situation. A dust suction pump 74 is fixedly connected to the fixed plate 71, and the input end of the dust suction pump 74 is connected to the inside of the fixed plate 71. The dust suction pump 74 is started during the grinding process. The dust suction pump 74 can suck out the fine particles generated by the grinding to prevent accumulation on the equipment table 1. A collection box 75 is detachably connected to the equipment table 1, and the output end of the dust suction pump 74 is detachably connected to the collection box 75. The dust suction pump 74 sucks the fine particles into the collection box 75 for convenient centralized treatment.
[0030] Working principle: install the flywheel on the equipment table 1, slide the L-shaped column 2 to make the grinding wheel 5 contact the gear ring, start the first motor 4, and the output shaft of the first motor 4 drives the grinding wheel 5 to rotate to grind the gear ring of the flywheel, place the flywheel on the rotating disk 61, start the second motor 610, and the output shaft of the second motor 610 drives the rotating disk 61 to rotate, thereby driving the flywheel to rotate, so that the grinding wheel 5 grinds each tooth on the flywheel, and slide the four slides 63 to support the inner wall of the flywheel, so that flywheels of different sizes can be installed, thereby avoiding the problem that the current gear grinding device installs the flywheel on the mounting seat, so that the grinding wheel 5 grinds the gear ring, and the flywheels have different sizes. When installing different flywheels, different mounting seats need to be replaced, which leads to cumbersome grinding operations. The support plate 64 can increase the support area, and the rubber pad 65 can increase the support area. The friction between the support plate 64 and the flywheel improves the limiting effect of the flywheel, and the adjustment block 66 is moved up and down. The four slide plates 63 can slide synchronously along the slide groove 62 under the drive of the connecting rod 67, making the operation more convenient. The screw 68 can be driven to rotate by rotating the rotating rod 69, and the screw 68 can drive the rotating rod 69 to move up and down, and the screw 68 can limit the rotating rod 69. The rotating plate 72 can be rotated to open, and the flywheel can be easily installed. The rotating plate 72 can be rotated and closed during the grinding process. The fixed plate 71 and the rotating plate 72 can prevent the staff from being injured by the splashing of fine particles during the grinding process. The transparent plate 73 can facilitate the staff to observe the grinding situation. The dust suction pump 74 is started during the grinding process. The dust suction pump 74 can suck out the fine particles generated by grinding to prevent accumulation on the equipment table 1. The dust suction pump 74 sucks the fine particles into the collection box 75 for convenient centralized treatment.
[0031] The above is only a preferred embodiment of the utility model, and does not limit the utility model in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the utility model without departing from the technical solution of the utility model still belongs to the protection scope of the technical solution of the utility model. In the description of the utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the utility model can be understood by specific circumstances.
Claims
1. A gear grinding device for processing a flywheel gear ring, comprising an equipment table (1), characterized in that: An L-shaped column (2) is slidably connected to the equipment platform (1), a cylinder (3) is fixedly connected to the L-shaped column (2), a rectangular plate (8) is fixedly connected to the piston rod of the cylinder (3), a first motor (4) is fixedly connected to the rectangular plate (8), a grinding wheel (5) is fixedly connected to the output shaft of the first motor (4), a mounting structure (6) is provided on the equipment platform (1), the mounting structure (6) mainly comprises a rotating disk (61), the rotating disk (61) is rotatably connected to the equipment platform (1), a second motor (610) is fixedly connected to the equipment platform (1), the second motor (610) is fixedly connected to the rotating disk (61), four sliding grooves (62) are provided on the rotating disk (61), and a slide plate (63) is slidably connected in the sliding groove (62).
2. The gear grinding device for machining a flywheel gear ring according to claim 1, characterized in that: A support plate (64) is fixedly connected to the slide plate (63), and a rubber pad (65) is fixedly connected to the support plate (64).
3. The gear grinding device for machining a flywheel gear ring according to claim 2, characterized in that: An adjustment block (66) is provided on the equipment platform (1), and two connecting rods (67) are rotatably connected to the slide plate (63), and the connecting rods (67) are rotatably connected to the adjustment block (66).
4. The gear grinding device for machining a flywheel gear ring according to claim 3, characterized in that: A screw rod (68) is rotatably connected to the rotating disk (61), the screw rod (68) is threadedly connected to the adjusting block (66), and a rotating rod (69) is fixedly connected to the screw rod (68).
5. The gear grinding device for machining a flywheel gear ring according to claim 4, characterized in that: A protective structure (7) is provided on the equipment platform (1), and the protective structure (7) is mainly composed of a fixed plate (71). The fixed plate (71) is fixedly connected to the equipment platform (1), and a rotating plate (72) is rotatably connected to the fixed plate (71).
6. The gear grinding device for machining a flywheel gear ring according to claim 5, characterized in that: Transparent plates (73) are respectively fixedly connected to both sides of the rotating plate (72).
7. The gear grinding device for machining a flywheel gear ring according to claim 6, characterized in that: A dust suction pump (74) is fixedly connected to the fixed plate (71), and an input end of the dust suction pump (74) is connected to the interior of the fixed plate (71).
8. The gear grinding device for machining a flywheel gear ring according to claim 7, characterized in that: The equipment table (1) is detachably connected to a collection box (75), and the output end of the dust suction pump (74) is detachably connected to the collection box (75).