Automatic tea packaging device
By designing automatic cover assembly and screening system, the problem of low discharge efficiency of existing tea packaging devices requiring manual cover and tea stem residues is solved, and automated packaging and efficient screening of tea is realized, and packaging efficiency and automation are improved.
Patent Information
- Application Number
- CN202420958322.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-06
AI Technical Summary
The existing tea automatic packaging device needs to be manually covered after packaging, which is very labor-intensive and prone to omissions. In addition, the discharge of tea stems and residues requires manual repeated processing, which is inefficient.
An automatic tea packaging device including a feeding box, a screening box, a chain conveyor belt and an automatic cover cover assembly is designed. The automatic feeding and weighing of tea is realized through an emergency shutdown solenoid valve, a weighing sensor and a curved filter. Measure and cover packaging, and automatically screen and remove tea stems and residues using adsorption components and vibrating motors.
The automated packaging process of tea is realized, labor intensity is reduced, packaging efficiency is improved, and the degree of automation of tea packaging is improved through automated screening and discharge functions.
Smart Images

Figure CN222272418U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tea processing, in particular to an automatic tea packaging device. Background Art
[0002] Tea leaves, commonly known as tea, generally include leaves and buds of tea trees, and are also known as tea, tea, tea leaves, and tea leaves contain catechins, cholesterin, caffeine, inositol, folic acid, and pantothenic acid, which are beneficial to health. Tea beverages made from tea leaves are one of the three major beverages in the world. After tea leaves are processed, they need to be packaged, and there will be some tea stems or tea debris in the tea leaves to be packaged. Therefore, an automatic tea packaging device is proposed, which is not only used for tea leaves packaging, but also can filter tea stems to a certain extent during packaging.
[0003] Announcement No. CN219407110U proposes an automatic tea packaging device, which can filter tea stems or tea residues through a filtering chamber, discharge tea leaves through a discharge pipe, and can discharge or stop feeding according to needs, and finally package and transport the tea leaves through a conveyor belt and a packaging box; however, the device still needs to manually cover the packaging box immediately after completing the filling of tea leaves into the packaging box, which is labor-intensive and prone to errors. In addition, the filtered tea stems and residues need to be repeatedly taken out and discharged manually. Utility Model Content
[0004] The purpose of the utility model is to solve the problems raised in the above background technology, and then propose an automatic tea packaging device.
[0005] The technical solution adopted by the utility model to solve its technical problems is:
[0006] A tea automatic packaging device comprises a feeding box, a discharge port is arranged on the feeding box and is connected to a screening box fixed on the feeding box through a conveying pipe, an emergency stop solenoid valve is arranged on the discharge port and a chain plate conveyor belt is arranged below the discharge port, an automatic cover assembly and a plurality of mounting plates are arranged on the chain plate conveyor belt, each mounting plate is provided with a weighing assembly and a placement groove for placing the sealing cap, a feeding hopper, a discharge port and a vibration motor are arranged on the screening box, the discharge port is connected to the discharge pipe, an arc filter screen is obliquely arranged inside the screening box and one end of the arc filter screen is connected to the conveying pipe.
[0007] This device can automatically complete the filling and weighing of tea leaves and the capping and packaging after weighing. It does not require manual intervention, reduces labor intensity and makes the process convenient and efficient. At the same time, it does not require manual discharge of tea stems and residual materials. As the screening proceeds, the discharge of tea stems and residual materials can be automatically completed, thereby improving the degree of automation of tea packaging.
[0008] Furthermore, the automatic lid covering assembly includes a fixed frame, an electric cylinder, an electric push rod and an adsorption assembly. A fixed frame is provided at the end of the chain conveyor belt, an electric cylinder is provided on the fixed frame, the electric cylinder is connected to the electric push rod, and the electric push rod is connected to the adsorption assembly.
[0009] Furthermore, the adsorption assembly includes an adsorption box, an air pump and a suction cup. The electric push rod is connected to the adsorption box. The adsorption box is provided with an air pump and a plurality of suction cups. The air pump and the suction cups are both connected to the interior of the adsorption box.
[0010] The above scheme successively completes the adsorption transfer of the sealing cover and the subsequent assembly with the tea packaging can through the automatic capping assembly, has a high degree of automation and is suitable for assembly line operation.
[0011] Furthermore, the weighing assembly includes a weighing sensor and a storage container. The weighing sensor is arranged on the mounting plate, the weighing sensor is located on one side of the placement slot and a storage container for placing tea packaging cans is arranged on the weighing sensor, one of the storage containers is located directly below the discharge port.
[0012] The above scheme can realize automatic real-time weighing of the weight of tea leaves filled in the tea packaging can through the weighing component, and cooperate with the emergency stop solenoid valve and the chain conveyor belt to complete the assembly line filling weighing process.
[0013] Furthermore, the feed pipe is arranged obliquely and one end of the feed pipe is connected to the waste bin.
[0014] In the above scheme, the tea stems and residues after screening can be automatically discharged into the waste bin for storage.
[0015] Furthermore, a collection box is placed on the ground at one end of the chain conveyor belt.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] Compared with the existing technology, the device can automatically complete the filling and weighing of tea leaves and the capping and packaging after weighing. It does not require manual intervention, reduces labor intensity and makes the process convenient and efficient. At the same time, there is no need for manual discharge of tea stems and residual materials. As the screening proceeds, the discharge of tea stems and residual materials can be automatically completed, thereby improving the degree of automation of tea packaging. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0019] Figure 2 Install schematic diagram for storage container;
[0020] Figure 3 This is a schematic diagram of the installation of the curved filter;
[0021] Figure 4 for Figure 1 A partial enlarged view of the label A;
[0022] Reference numerals:
[0023] 1. Feeding box; 11. Discharge port; 12. Emergency stop solenoid valve; 2. Screening box; 21. Feed hopper; 22. Discharge port; 23. Discharge pipe; 24. Vibration motor; 25. Conveying pipe; 26. Curved filter; 3. Chain conveyor belt; 31. Mounting plate; 32. Weighing sensor; 33. Storage container; 34. Placement slot; 41. Fixed frame; 42. Electric cylinder; 43. Electric push rod; 44. Adsorption box; 45. Air pump; 46. Suction cup; 5. Collection box. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. The utility model is further described in combination with the drawings and embodiments:
[0025] like Figures 1 to 4 As shown, an automatic tea packaging device includes a feeding box 1, a discharge port 11 is provided on the feeding box 1 and is connected to a screening box 2 fixedly mounted on the feeding box 1 through a conveying pipe 25, an emergency stop solenoid valve 12 is provided on the discharge port 11, and a chain plate conveyor belt 3 is provided below the discharge port 11, a collecting box 5 is placed on the ground at one end of the chain plate conveyor belt 3, an automatic cover assembly and a plurality of mounting plates 31 are provided on the chain plate conveyor belt 3, and specifically, each conveying chain of the chain plate conveyor belt 3 A mounting plate 31 is provided on each plate, and a weighing assembly and a placement slot 34 for placing a cover are provided on each mounting plate 31. A feed hopper 21, a discharge port 22 and a vibration motor 24 are provided on the screening box 2. The discharge port 22 is connected to a discharge pipe 23. Specifically, the discharge pipe 23 is inclined and one end of the discharge pipe 23 is connected to a waste bin, which is not shown in the figure. An arc filter screen 26 is inclined inside the screening box 2 and one end of the arc filter screen 26 is connected to a conveying pipe 25.
[0026] Further refinement of the embodiment of the present utility model is as follows: Figure 1 and Figure 4 As shown, the automatic lid covering assembly includes a fixed frame 41, an electric cylinder 42, an electric push rod 43 and an adsorption assembly. A fixed frame 41 with an L-shaped main body is provided at the end of the chain conveyor belt 3, an electric cylinder 42 is provided on the fixed frame 41, the electric cylinder 42 is connected to the electric push rod 43, and the electric push rod 43 is connected to the adsorption assembly.
[0027] Further refinement of the above embodiment, such as Figure 1 and Figure 4 As shown, the adsorption component includes an adsorption box 44, an air pump 45 and a suction cup 46, the electric push rod 43 is connected to the adsorption box 44, the adsorption box 44 is provided with an air pump 45 and a plurality of suction cups 46, the air pump 45 and the suction cups 46 are connected to the interior of the adsorption box 44; the adsorption transfer of the cover and the subsequent assembly with the tea packaging can are completed in sequence through the automatic cover assembly, the degree of automation is good and suitable for assembly line operation.
[0028] Further refinement of the embodiment of the present utility model is as follows: Figure 1 and Figure 2 As shown, the weighing assembly includes a weighing sensor 32 and a storage container 33. The weighing sensor 32 is arranged on the mounting plate 31. The weighing sensor 32 is located on one side of the placement slot 34 and a storage container 33 for placing tea packaging cans is arranged on the weighing sensor 32. One of the storage containers 33 is located directly below the discharge port 11. It should be noted that the storage container 33 is adapted to the size of the tea packaging can. The weighing assembly can realize automatic real-time weighing of the weight of the tea leaves filled in the tea packaging can, and cooperates with the emergency stop solenoid valve 12 and the chain conveyor belt 3 to complete the assembly line filling and weighing process.
[0029] It should be noted that the emergency stop solenoid valve 12, the chain conveyor belt 3, the vibration motor 24, the electric cylinder 42, the electric push rod 43, the air pump 45 and the weighing sensor 32 are all electrically connected to the controller, which is not shown in the figure.
[0030] The workflow of this utility model:
[0031] First, tea leaves are uniformly added into the screening box through the feed hopper 21. When the tea leaves enter the screening box, the controller controls the vibration motor 24 to work. At this time, the tea leaves can be vibrated and screened on the curved screen, and then the tea stems and residues in the tea leaves are separated from the tea leaves. The tea stems and residues pass through the curved filter screen 26 and finally pass through the discharge port 22 and the discharge pipe 23 to the waste bin in sequence. The tea leaves without impurities can move along the bottom of the curved filter screen 26 under the action of the vibration motor 24 and finally flow out of the screening box into the conveying pipe 25 and flow into the injection box 1 along the conveying pipe 25 for storage;
[0032] At the same time, a six-degree-of-freedom robotic arm is used to place a tea packaging can (placed in the storage container 33) and a cover (placed in the placement slot 34) from the starting end of the chain conveyor belt 3 to each conveyor chain plate in turn, and the intermittent conveying rate of the chain conveyor belt 3 is controlled. The six-degree-of-freedom robotic arm, tea packaging cans and covers are not shown in the figure. After the placement is completed, the chain conveyor belt 3 can make a storage container 33 move just below the discharge port 11 every time it moves intermittently. At this time, the controller controls the emergency stop solenoid valve 12 to open, and then starts to deliver the tea bags During the canning process, the weighing sensor 32 can automatically weigh the quality of the tea in real time as the filling proceeds. When the weighing sensor is about to reach a preset weighing value, the weighing sensor 32 will feed back a signal to the controller, and then the controller controls the emergency stop solenoid valve 12 to close. At this time, the quantitative filling process of a tea packaging can is completed, and then the chain conveyor belt 3 moves again to move the next tea packaging can to the bottom of the discharge port 11. The above process is repeated in sequence to realize the automatic weighing and filling process of several tea packaging cans.
[0033] When the tea packaging can is filled with materials, it will eventually move intermittently to the end of the chain conveyor belt 3. In the initial state, the adsorption component is directly above the cover, and then the controller controls the electric push rod 43 to work so that the adsorption component moves down to adsorb the cover, and then the electric push rod 43 drives the cover to move up to a height that is pre-set in the controller and does not affect the horizontal movement of the cover, and then the controller controls the electric cylinder 42 to work so that the cover moves to the top of the tea packaging can and then stops, and then the controller controls the electric push rod to work again to drive the cover to move down to complete the assembly of the cover and the tea packaging can, and after the assembly is completed, the adsorption of the cover is released, and then the adsorption component moves back to the initial position to wait for the next round of packaging; then the packed tea packaging can is subjected to weight at the end of the chain conveyor belt 3 and falls into the collection box to complete the collection;
[0034] Compared with the existing technology, the device can automatically complete the filling and weighing of tea leaves and the capping and packaging after weighing. It does not require manual intervention, reduces labor intensity and makes the process convenient and efficient. At the same time, there is no need for manual discharge of tea stems and residual materials. As the screening proceeds, the discharge of tea stems and residual materials can be automatically completed, thereby improving the degree of automation of tea packaging.
[0035] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions in the specification are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the protection required by the utility model. The scope of protection required by the utility model is defined by the attached claims and their equivalents.
Claims
1. A tea automatic packaging device, characterized in that: The invention comprises a material injection box (1), wherein the material injection box (1) is provided with a discharge port (11) and is connected to a screening box (2) fixedly mounted on the material injection box (1) through a conveying pipe (25), an emergency stop solenoid valve (12) is provided on the material discharge port (11), and a chain plate conveyor belt (3) is provided below the material discharge port (11), an automatic cover assembly and a plurality of mounting plates (31) are provided on the chain plate conveyor belt (3), and each mounting plate (31) is provided with a weighing assembly and a placement groove (34) for placing a cover, a material feed hopper (21), a discharge port (22) and a vibration motor (24) are provided on the screening box (2), the discharge port (22) is connected to the discharge pipe (23), and an arc filter screen (26) is obliquely provided inside the screening box (2), and one end of the arc filter screen (26) is connected to the conveying pipe (25).
2. The automatic tea packaging device according to claim 1, characterized in that: The automatic cover assembly comprises a fixing frame (41), an electric cylinder (42), an electric push rod (43) and an adsorption assembly. The fixing frame (41) is arranged at the end of the chain conveyor belt (3), the electric cylinder (42) is arranged on the fixing frame (41), the electric cylinder (42) is connected to the electric push rod (43), and the electric push rod (43) is connected to the adsorption assembly.
3. The automatic tea packaging device according to claim 2, characterized in that: The adsorption assembly comprises an adsorption box (44), an air pump (45) and a suction cup (46); the electric push rod (43) is connected to the adsorption box (44); the adsorption box (44) is provided with an air pump (45) and a plurality of suction cups (46); the air pump (45) and the suction cups (46) are both connected to the interior of the adsorption box (44).
4. The automatic tea packaging device according to claim 1, characterized in that: The weighing assembly comprises a weighing sensor (32) and a storage container (33); the weighing sensor (32) is arranged on the mounting plate (31); the weighing sensor (32) is located on one side of the placement groove (34); and a storage container (33) for placing tea packaging cans is arranged on the weighing sensor (32); one of the storage containers (33) is located directly below the discharge port (11).
5. The automatic tea packaging device according to claim 1, characterized in that: The feed pipe (23) is arranged obliquely and one end of the feed pipe (23) is connected to the waste bin.
6. The automatic tea packaging device according to claim 1, characterized in that: A collection box (5) is placed on the ground at one end of the chain conveyor belt (3).
