Automatic stacking production line for sealant split charging

By designing an automated sealant packaging production line, using components such as powerless conveyor lines, box sealing machines, balers and robotic arms, automatic sealing, packing and palletizing of sealant is achieved, solving the low efficiency of traditional manual operation and the problem of high error rate reduces labor intensity and cost and improves production efficiency.

CN222272540UActive Publication Date: 2024-12-31HUBEI XINGFA LINGZHI NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202420982732.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2024-12-31
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

During the traditional sealant packing process, manual operation is labor-intensive, low efficiency and error-prone, resulting in poor economic benefits. An automated production line is needed to reduce manual operation, improve production efficiency and accuracy, reduce labor intensity and cost-effectiveness. Increase efficiency.

Method used

A sealant packing and automatic palletizing production line is designed, including connecting the outlet of the partition machine to the powerless conveying line, setting up manual packing positions, sealing machines, balers, robotic arms and automatic palletizing positions, and using code readers The box push cylinder realizes automatic sealing, packaging and palletizing operations, reducing manual participation.

Benefits of technology

Automatic operations are realized, labor intensity is reduced, labor efficiency is improved, error rate is reduced, labor is reduced from 8 to 5, and production costs are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of sealant production, and particularly relates to an automatic stacking production line for sealant split charging, which adopts the technical scheme that an outlet of a split charging machine is connected with a first unpowered conveying line, a manual boxing position is arranged on one side of the joint, and the first unpowered conveying line is connected with the side surface of a main roller conveying line; a first carton sealing machine and a packaging machine are sequentially arranged in the middle of the main roller conveying line in the conveying direction, a fourth carton pushing air cylinder is arranged at the corner of the main roller conveying line, a mechanical arm is arranged at an outlet of the main roller conveying line, and at least one automatic stacking position is arranged around the mechanical arm. The automatic packing and stacking machine has the advantages that automatic box sealing, packing and stacking are achieved, labor intensity is reduced, labor efficiency is improved, the error rate is reduced, the number of original eight persons is reduced to four persons for box filling and one person for line patrol is reduced to five persons, and cost is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of sealant production, and in particular relates to a sealant subpackaging automatic stacking production line. Background Art

[0002] In the sealant packaging production process, the traditional method is to open 4 packaging machines, which requires 4 people for boxing and 4 people for packing, a total of 8 people. After manual boxing, manual packing and palletizing are used, which is labor-intensive, low in labor efficiency, prone to errors, and poor economic benefits.

[0003] Therefore, there is an urgent need for a sealant packaging automatic stacking production line to reduce manual operations, improve production efficiency and accuracy, reduce labor intensity, and reduce costs and increase efficiency. Summary of the invention

[0004] In order to solve the above problems, the utility model provides a sealant packaging automatic stacking production line, and its technical solution is: the outlet of the packaging machine is connected to the first unpowered conveyor line, a manual packing position is arranged on one side of the connection, the first unpowered conveyor line is connected to the side of the main roller conveyor line, a first carton sealing machine and a baler are arranged in the middle of the main roller conveyor line in sequence along the conveying direction, a fourth box pushing cylinder is arranged at the corner of the main roller conveyor line, a mechanical arm is arranged at the outlet of the main roller conveyor line, and at least one automatic stacking position is arranged around the mechanical arm.

[0005] As a preferred solution, the main roller conveyor line is provided with a first barcode reader and a first box pushing cylinder along the conveying direction on one side in front of the entrance of the first carton sealing machine, and is connected to the first roller conveyor line on the other side. A second box pushing cylinder is provided on one side of the tail of the first roller conveyor line, and is connected to the second carton sealing machine on the other side. The exit of the second carton sealing machine is connected to the second roller conveyor line, and the second roller conveyor line is connected to the main roller conveyor line between the first carton sealing machine and the baler.

[0006] As a preferred solution, a second barcode reader and a third box-pushing cylinder are sequentially arranged on one side of the baler's outlet, and the other side is connected to a second unpowered conveyor line, and a manual stacking position is arranged at the outlet of the second unpowered conveyor line.

[0007] As a preferred solution, grating doors are arranged around the mechanical arm and the automatic stacking position.

[0008] As a preferred solution, the sub-packaging machine, the manual packing position and the first non-powered conveyor line are arranged in at least one group, and the groups are arranged in parallel.

[0009] The beneficial effects of the utility model include: realizing the operations of automatic box sealing, packaging and stacking, reducing labor intensity, improving labor efficiency, reducing the error rate, reducing the original 8 people to 4 people for boxing and 1 person for line patrol, so as to reduce the cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a schematic diagram of the overall structure of the utility model.

[0011] In the figure: 1. Packing machine; 2. Manual packing position; 3. First non-powered conveyor line; 4. Main roller conveyor line; 5. First barcode reader; 6. First box pusher cylinder; 7. First carton sealing machine; 8. Second box pusher cylinder; 9. First roller conveyor line; 10. Second carton sealing machine; 11. Second roller conveyor line; 12. Packing machine; 13. Second barcode reader; 14. Third box pusher cylinder; 15. Second non-powered conveyor line; 16. Manual stacking position; 17. Fourth box pusher cylinder; 18. Robotic arm; 19. Automatic stacking position; 20. Forklift; 21. Grating door. DETAILED DESCRIPTION

[0012] The following is a further detailed description based on the accompanying drawings and specific embodiments.

[0013] Example 1

[0014] like Figure 1 As shown, a sealant packaging automatic stacking production line includes an outlet of a packaging machine 1 connected to a first non-powered conveyor line 3, a manual packing position 2 is arranged on one side of the connection, the first non-powered conveyor line 3 is connected to the side of a main roller conveyor line 4, a first carton sealing machine 7 and a baler 12 are arranged in the middle of the main roller conveyor line 4 in sequence along the conveying direction, a fourth box pushing cylinder 17 is arranged at the corner of the main roller conveyor line 4, a mechanical arm 18 is arranged at the outlet of the main roller conveyor line 4, and four automatic stacking positions 19 are arranged around the mechanical arm 18.

[0015] Furthermore, the main roller conveyor line 4 is provided with a first barcode reader 5 and a first box pushing cylinder 6 along the conveying direction on one side in front of the entrance of the first carton sealing machine 7. The first box pushing cylinder 6 is used to divert different types of sealants and is connected to the first roller conveyor line 9 on the other side. A second box pushing cylinder 8 is provided on one side of the tail of the first roller conveyor line 9 and is connected to the second carton sealing machine 10 on the other side. The outlet of the second carton sealing machine 10 is connected to the second roller conveyor line 11. The second roller conveyor line 11 is connected to the main roller conveyor line 4 between the first carton sealing machine 7 and the baler 12.

[0016] Furthermore, a second barcode reader 13 and a third box-pushing cylinder 14 are sequentially arranged on one side of the exit of the baler 12 , and the other side is connected to a second non-powered conveyor line 15 , and a manual stacking position 16 is arranged at the exit of the second non-powered conveyor line 15 .

[0017] Furthermore, a grating door 21 is arranged around the robot arm 18 and the automatic stacking position 19 .

[0018] Furthermore, the packing machine 1, the manual packing position 2 and the first non-powered conveyor line 3 are arranged in four groups, and the groups are arranged in parallel.

[0019] The operation process of the above production line is as follows: after the sealant is packed at the manual packing position 2 by the packing machine 1, it enters the main roller conveyor line 4 by the first non-powered roller line 3, and then passes through the first barcode reader 5, selects the color of the sealing tape according to the barcode, and is diverted to the first sealing machine 7 or the second sealing machine 10 for sealing, and then enters the packaging machine 14 for packaging operation, and then passes through the second barcode reader 13, and chooses to enter the automatic stacking position 19. When there are unrecognizable cartons, they are pushed into the second non-powered conveyor line 15 by the third box pushing cylinder 14 and then placed in the manual stacking position 16. Grating doors 21 are set around the automatic stacking position 19. When foreign objects or personnel enter, the system is triggered to stop urgently to prevent safety accidents. After each pallet in the automatic stacking position 19 is full, it is transferred to the finished product inspection area by the electric forklift 20. At this time, the system will also stop urgently. After the forklift transports the goods out of the grating door 21, press the reset button and the production line can resume operation.

Claims

1. A sealant packaging automatic palletizing production line, characterized in that: The invention comprises an outlet of a packing machine (1) connected to a first non-powered conveying line (3), a manual packing position (2) being arranged on one side of the connecting part, the first non-powered conveying line (3) being connected to the side of a main roller conveying line (4), a first carton sealing machine (7) and a packing machine (12) being arranged in sequence along the conveying direction in the middle of the main roller conveying line (4), a fourth box-pushing cylinder (17) being arranged at a corner of the main roller conveying line (4), a mechanical arm (18) being arranged at the outlet of the main roller conveying line (4), and at least one automatic stacking position (19) being arranged around the mechanical arm (18).

2. The sealant packaging automatic palletizing production line according to claim 1 is characterized in that: The main roller conveyor line (4) is provided with a first barcode reader (5) and a first box-pushing cylinder (6) along the conveying direction on one side before the inlet of the first carton sealing machine (7), and is connected to the first roller conveyor line (9) on the other side. A second box-pushing cylinder (8) is provided on one side of the tail of the first roller conveyor line (9), and is connected to the second carton sealing machine (10) on the other side. The outlet of the second carton sealing machine (10) is connected to the second roller conveyor line (11), and the second roller conveyor line (11) and the main roller conveyor line (4) are connected between the first carton sealing machine (7) and the packaging machine (12).

3. The sealant packaging automatic palletizing production line according to claim 1 is characterized in that: A second barcode reader (13) and a third box-pushing cylinder (14) are sequentially arranged on one side of the exit of the baler (12), and the other side is connected to a second non-powered conveyor line (15). A manual stacking position (16) is arranged at the exit of the second non-powered conveyor line (15).

4. The sealant packaging automatic palletizing production line according to claim 1 is characterized in that: A grating door (21) is arranged around the mechanical arm (18) and the automatic stacking position (19).

5. The sealant packaging automatic palletizing production line according to claim 1 is characterized in that: The packaging machine (1), the manual packing position (2) and the first non-powered conveyor line (3) are at least arranged in a group, and the groups are arranged in parallel.