Ultraviolet-proof breathable warp-knitted fabric picking and dyeing equipment
By using hydraulic cylinder and elastic plate structure to clean the burrs in UV-proof and breathable warp knitted fabric tearing equipment, and using transmission rollers to collect dye, the problems of burrs are solved and dye waste are achieved, achieving more uniform dyeing and dye utilization rate Improvement.
Patent Information
- Application Number
- CN202421033671.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-13
AI Technical Summary
The existing UV-proof and breathable warp knitted fabric tearing equipment after multiple dyeing, the burrs of the fabric are easily dropped and wrapped around the agitating mechanism, resulting in uneven dyeing and easy waste of dye.
A type of anti-ultraviolet breathable warp knitted fabric teasing equipment was designed, and the third hydraulic cylinder was used to push the cleaning plate downward to compact the burrs. The first hydraulic cylinder and brush were used to push the burrs to the side of the baffle, combining the eight-shaped elastic plate and The cleaning board structure avoids burrs and collects and re-transports dyes through transmission rollers and arc-shaped fixtures to reduce dye waste.
Effectively clean the burrs and avoid them from wrapping around the stirring structure, improve dye uniformity, and reduce dye consumption by collecting and re-transfering dyes, extending the dye usage time.
Smart Images

Figure CN222274980U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fabric processing, in particular to an ultraviolet-proof breathable warp knitted fabric highlighting and dyeing device. Background Art
[0002] Fabric is the main material for making clothes. Clothing fabrics come in various colors and materials. The more common ones are cotton, linen, silk, woolen, leather, chemical fiber, blended and modal. UV-proof and breathable fabric is also a kind of fabric. Since the fabric only has the color of the fabric material itself during production, if other colors are required, the fabric needs to be highlighted and dyed.
[0003] The patent specification with announcement number CN220538149U discloses an anti-ultraviolet breathable warp knitted fabric highlighting device, which can effectively filter the pigment water through the setting of the filtering mechanism to avoid impurities in the pigment water, which may cause the fabric to be dyed. First, the sealing rubber ring is glued to the outer wall of the filter box with glue. At this time, the filter is placed inside the filter box. The filter drives the slide rail to slide forward on the inner wall of the slide groove so that the filter reaches the inside of the filter box. At this time, the first threaded hole is aligned with the second threaded hole, and then the screw is screwed clockwise into the first threaded hole and the second threaded hole to fix the filter so that the filter is not easy to shake during operation. Then the pigment water is poured into the feed port, and the pigment water enters the filter box through the feed port, and then is filtered by the filter. Finally, the pigment water enters the inside of the main body, thereby effectively ensuring the filtration of the pigment water.
[0004] However, in actual use, not only may the dye itself contain impurities, but after dyeing the fabric many times, the burrs on the fabric itself will also fall off and accumulate inside the dyeing box. When the dye box is stirred by some stirring mechanism, these burrs can easily get entangled in the stirring mechanism, and these burrs may also fall on the fabric, which will also cause uneven dyeing of the fabric. In view of this, a UV-proof and breathable warp knitted fabric highlighting device is provided to overcome the above-mentioned defects. Utility Model Content
[0005] The utility model aims to solve the shortcomings in the prior art and proposes an anti-ultraviolet breathable warp knitted fabric highlighting device.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an anti-ultraviolet breathable warp knitted fabric highlighting device, comprising a machine body, both ends of the machine body are provided with fabric guide ports, one side of the machine body is fixedly installed with a control panel, and the top of the machine body is provided with a feed port, the lower part of the feed port is fixedly connected with a feed pipe, and the inside of the machine body is fixedly installed with a dye box;
[0007] A stirring structure is fixedly installed on the bottom end surface of the dye box, a connecting plate is arranged above the stirring structure, the connecting plate is fixedly installed inside the dye box, and a baffle is fixedly installed above the connecting plate;
[0008] A plurality of flow holes are provided on the surface of the baffle, and a first hydraulic cylinder is fixedly installed on one side above the baffle, the first hydraulic cylinder is fixedly installed on the inner wall of the dye box, the telescopic end of the first hydraulic cylinder is fixedly connected with a push plate, a brush is fixedly installed at the bottom edge of the push plate, a dyeing structure is fixedly installed above the first hydraulic cylinder, the dyeing structure is fixedly installed on both sides of the dye box, a cleaning plate is arranged above the dyeing structure, and the cleaning plate is slidably installed inside the dye box.
[0009] As a further description of the above technical solution: two fixing frames are symmetrically distributed on both sides of the top of the dye box, a supporting plate is fixedly installed in the middle of the fixing frame, a third hydraulic cylinder is fixedly installed on the bottom end surface of the supporting plate, and the telescopic end of the third hydraulic cylinder is fixedly connected to the cleaning plate.
[0010] As a further description of the above technical solution: the dyeing structure includes multiple groups of symmetrically distributed mounting frames, which are respectively fixedly mounted on the inner walls of both ends of the dye box, and rollers are rotatably mounted at corresponding positions of the multiple groups of mounting frames, and a brush plate is fixedly mounted above the mounting frames.
[0011] As a further description of the above technical solution: the stirring structure includes a driving motor, which is fixedly installed on the bottom end surface of the dye box, and the output end of the driving motor passes through the bottom end surface of the connecting plate and is fixedly connected to a first pulley, a second pulley is arranged on one side of the first pulley, belts are arranged on the outer sides of the first pulley and the second pulley, and rotating rods are fixedly installed above the first pulley and the second pulley, multiple sets of stirring plates are fixedly installed on the top of the rotating rod, and the first pulley and the second pulley are both arranged between the dye box and the connecting plate.
[0012] As a further description of the above technical solution: a plurality of cavities matching the dyeing structure are provided at the connection between the cleaning plate and the dyeing structure, and elastic plates are elastically installed on both sides of the cavity, and the elastic plates are installed in an eight-shaped structure.
[0013] As a further description of the above technical solution: two fixing blocks are symmetrically arranged on both sides of the fixing frame, the fixing blocks are fixedly installed on the inner wall of the fixing frame, and transmission rollers are rotatably installed at corresponding positions of the fixing blocks.
[0014] As a further description of the above technical solution: the bottom end surface of the fixing frame is an arc-shaped structure, and a filter is fixedly installed on the surface of the fixing frame. A connecting pipe is fixedly installed on the bottom end surface of the fixing frame, and the other end of the connecting pipe is connected to the dye box.
[0015] The utility model has the following beneficial effects:
[0016] The utility model designs an anti-ultraviolet breathable warp knitted fabric highlighting dyeing equipment, which pushes the cleaning plate downward by the third hydraulic cylinder, and presses down the burrs inside the dye box through the cleaning plate, so that these burrs can be pressed above the baffle, and the first hydraulic cylinder pushes the push plate and the brush to push the burrs located on the cleaning plate and the baffle to one side of the baffle, which facilitates the subsequent overall cleaning of the burrs and avoids the burrs being entangled on the stirring structure.
[0017] The utility model is a UV-proof breathable warp knitted fabric highlighting device, which enables the cleaning plate to move down smoothly at the dyeing structure through the cavity opened by the elastic plate and the cleaning plate arranged in an eight-shaped shape, thereby preventing the dyeing structure from blocking the downward movement of the cleaning plate.
[0018] The utility model designs an anti-ultraviolet breathable warp knitted fabric highlighting dyeing device, which squeezes excess dye on the fabric through a transmission roller of a fixed frame and collects it into a connecting pipe through an arc structure at the fixed frame. The connecting pipe then retransmits the dye to the inside of a dye box, thereby reducing excess consumption of the dye and increasing the use time of the dye. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0020] Figure 2 This is a schematic diagram of the structure of the dye box of the utility model;
[0021] Figure 3 This is a schematic diagram of the internal structure of the dye box of the utility model;
[0022] Figure 4 This is a schematic structural diagram of the cross section of the dye box of the utility model;
[0023] Figure 5 It is a structural schematic diagram of the stirring structure of the utility model.
[0024] Legend:
[0025] 1. Machine body; 2. Fabric guide port; 3. Control panel; 4. Feed port; 5. Feed pipe; 6. Dye box; 7. Stirring structure; 701. Drive motor; 702. First pulley; 703. Second pulley; 704. Belt; 705. Rotating rod; 706. Stirring plate; 8. Connecting plate; 9. Baffle; 10. First hydraulic cylinder; 11. Push plate; 12. Brush; 13. Cloth dyeing structure; 1301. Mounting frame; 1302. Roller; 1303. Brush plate; 14. Cleaning plate; 15. Fixed frame; 16. Loading plate; 17. Third hydraulic cylinder; 18. Cavity; 19. Elastic plate; 20. Fixed block; 21. Drive roller; 22. Connecting pipe. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0027] Embodiment 1
[0028] Reference Figure 1-5 The utility model provides an anti-ultraviolet breathable warp knitted fabric highlighting device: comprising a machine body 1, both ends of the machine body 1 are provided with a fabric guide port 2, one side of the machine body 1 is fixedly installed with a control panel 3, and the top of the machine body 1 is provided with a feed port 4, the lower part of the feed port 4 is fixedly connected with a feed pipe 5, and the inside of the machine body 1 is fixedly installed with a dye box 6;
[0029] A stirring structure 7 is fixedly installed on the bottom end surface of the dye box 6, a connecting plate 8 is arranged above the stirring structure 7, the connecting plate 8 is fixedly installed inside the dye box 6, and a baffle 9 is fixedly installed above the connecting plate 8;
[0030] A plurality of flow holes are provided on the surface of the baffle plate 9, and a first hydraulic cylinder 10 is fixedly installed on one side above the baffle plate 9, and the first hydraulic cylinder 10 is fixedly installed on the inner wall of the dye box 6, and a push plate 11 is fixedly connected to the telescopic end of the first hydraulic cylinder 10, and a brush 12 is fixedly installed at the bottom edge of the push plate 11, and a dyeing structure 13 is fixedly installed above the first hydraulic cylinder 10, and the dyeing structure 13 is fixedly installed on both sides of the dye box 6, and a cleaning plate 14 is arranged above the dyeing structure 13, and the cleaning plate 14 is slidably installed inside the dye box 6.
[0031] As a further implementation scheme of the above technical scheme: two fixing frames 15 are symmetrically distributed on both sides of the top of the dye box 6, a supporting plate 16 is fixedly installed in the middle of the fixing frame 15, a third hydraulic cylinder 17 is fixedly installed on the bottom end surface of the supporting plate 16, and the telescopic end of the third hydraulic cylinder 17 is fixedly connected to the cleaning plate 14.
[0032] As a further implementation scheme of the above technical scheme: a plurality of cavities 18 matching the dyeing structure 13 are provided at the connection between the cleaning plate 14 and the dyeing structure 13, and elastic plates 19 are elastically installed on both sides of the cavity 18, and the elastic plates 19 are installed in an eight-shaped structure.
[0033] Embodiment 2
[0034] In addition to all the technical features of the first embodiment, this embodiment also includes:
[0035] The cloth dyeing structure 13 includes a plurality of symmetrically distributed mounting frames 1301, which are respectively fixedly mounted on the inner walls of the two ends of the dye box 6. Rollers 1302 are rotatably mounted at corresponding positions of the plurality of mounting frames 1301, and a brush plate 1303 is fixedly mounted above the mounting frames 1301. The cloth dyeing structure 13 can squeeze the fabric through the upper and lower groups of rollers 1302, which can not only reduce the dye contaminated on the fabric during transmission, but also enable the dye to fully enter the interior of the fabric, and the brush plate 1303 can scrape off the burrs stuck to the rollers 1302.
[0036] As a further implementation of the above technical solution: the stirring structure 7 includes a driving motor 701, which is fixedly installed on the bottom end surface of the dye box 6, and the control end of the driving motor 701 is electrically connected to the control panel 3 through a wire, and the output end of the driving motor 701 passes through the bottom end surface of the connecting plate 8 and is fixedly connected to a first pulley 702, a second pulley 703 is arranged on one side of the first pulley 702, and belts 704 are arranged on the outer sides of the first pulley 702 and the second pulley 703, and the first pulley 7 02 and the second pulley 703 are fixedly installed with a rotating rod 705, and multiple groups of stirring plates 706 are fixedly installed on the top of the rotating rod 705, and the first pulley 702 and the second pulley 703 are both arranged between the dye box 6 and the connecting plate 8. The stirring structure 7 can drive the first pulley 702 through the driving motor 701, and use the first pulley 702 to drive the second pulley 703 and the rotating rod 705 to rotate, and the rotation of the rotating rod 705 drives the stirring plate 706 to rotate, so as to stir the dye inside the dye box 6 to prevent it from sinking to the bottom.
[0037] Embodiment 3
[0038] In addition to all the technical features of the first embodiment, this embodiment also includes:
[0039] As a further implementation scheme of the above technical scheme: two fixed blocks 20 are symmetrically arranged on both sides of the fixed frame 15, and the fixed blocks 20 are fixedly installed on the inner wall of the fixed frame 15, and a plurality of groups of transmission rollers 21 are rotatably installed at the corresponding positions of the fixed blocks 20. The transmission rollers 21 can squeeze the fabric again, so that the dye carried by the fabric during the transmission process drips on the fixed frame 15, and the pollution of the dye to the inside of the body 1 can be reduced.
[0040] As a further implementation scheme of the above technical scheme: the bottom end surface of the fixed frame 15 is an arc-shaped structure, and a filter is fixedly installed on the surface of the fixed frame 15, and a connecting pipe 22 is fixedly installed on the bottom end surface of the fixed frame 15. The other end of the connecting pipe 22 is connected to the dye box 6. The bottom end surface of the fixed frame 15 can collect these dyes and use the connecting pipe 22 to re-input them into the dye box 6, thereby reducing the waste of dyes.
[0041] In specific implementation, the fabric is passed through the fabric guide port 2, the cloth dyeing structure 13 and led out from the fabric guide port 2 on the other side, and is wound around the part that can pull the fabric. Then the fabric can be dyed. During dyeing, the cloth dyeing structure 13 squeezes the fabric through the upper and lower groups of rollers 1302, which can not only reduce the dye contaminated by the fabric during transmission, but also allow the dye to fully enter the fabric. The brush plate 1303 can scrape off the burrs stuck on the roller 1302. Then, after the dye box 6 has been used for a period of time, the third hydraulic cylinder 17 is required to push the cleaning plate 14 to move downward. When the cleaning plate 14 moves downward, the elastic plate 19 arranged in an eight-shaped shape and the cavity 18 opened by the cleaning plate 14 enable the cleaning plate 14 to move downward smoothly at the dyeing structure 13, thereby preventing the dyeing structure 13 from blocking the downward movement of the cleaning plate 14. Then the cleaning plate 14 presses down the burrs inside the dye box 6 so that these burrs can be pressed onto the top of the baffle 9, and the first hydraulic cylinder 10 is used to push the push plate 11 and the brush 12 to push the burrs located on the cleaning plate 14 and the baffle 9 to one side of the baffle 9, thereby facilitating the subsequent overall cleaning of the burrs and preventing the burrs from being entangled on the stirring structure 7.
[0042] Finally, it should be noted that the above are only preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A UV-proof breathable warp knitted fabric highlighting device, comprising a machine body (1), characterized in that: Both ends of the machine body (1) are provided with fabric guide ports (2), a control panel (3) is fixedly mounted on one side of the machine body (1), a material delivery port (4) is provided at the top of the machine body (1), a material delivery pipe (5) is fixedly connected below the material delivery port (4), and a dye box (6) is fixedly mounted inside the machine body (1); A stirring structure (7) is fixedly mounted on the bottom end surface of the dye box (6), a connecting plate (8) is arranged above the stirring structure (7), the connecting plate (8) is fixedly mounted inside the dye box (6), and a baffle (9) is fixedly mounted above the connecting plate (8); A plurality of flow holes are provided on the surface of the baffle (9), and a first hydraulic cylinder (10) is fixedly installed on one side above the baffle (9), the first hydraulic cylinder (10) is fixedly installed on the inner wall of the dye box (6), the telescopic end of the first hydraulic cylinder (10) is fixedly connected to a push plate (11), a brush (12) is fixedly installed at the bottom edge of the push plate (11), a cloth dyeing structure (13) is fixedly installed above the first hydraulic cylinder (10), the cloth dyeing structure (13) is fixedly installed on both sides of the dye box (6), a cleaning plate (14) is arranged above the cloth dyeing structure (13), and the cleaning plate (14) is slidably installed inside the dye box (6).
2. The UV-proof breathable warp knitted fabric highlighting device according to claim 1, characterized in that: Two fixing frames (15) are symmetrically distributed on both sides of the top of the dye box (6), a carrying plate (16) is fixedly installed in the middle of the fixing frame (15), a third hydraulic cylinder (17) is fixedly installed on the bottom end surface of the carrying plate (16), and the telescopic end of the third hydraulic cylinder (17) is fixedly connected to the cleaning plate (14).
3. The UV-proof breathable warp knitted fabric highlighting device according to claim 1, characterized in that: The cloth dyeing structure (13) comprises a plurality of symmetrically distributed mounting frames (1301), wherein the mounting frames (1301) are respectively fixedly mounted on the inner walls at both ends of the dye box (6), rollers (1302) are rotatably mounted at corresponding positions of the plurality of mounting frames (1301), and a brush plate (1303) is fixedly mounted above the mounting frames (1301).
4. The UV-proof breathable warp knitted fabric highlighting device according to claim 1, characterized in that: The stirring structure (7) comprises a driving motor (701), wherein the driving motor (701) is fixedly mounted on the bottom end surface of the dye box (6), wherein the output end of the driving motor (701) passes through the bottom end surface of the connecting plate (8) and is fixedly connected to a first pulley (702), a second pulley (703) is arranged on one side of the first pulley (702), belts (704) are arranged on the outer sides of the first pulley (702) and the second pulley (703), and a rotating rod (705) is fixedly mounted above the first pulley (702) and the second pulley (703), and a plurality of stirring plates (706) are fixedly mounted on the top of the rotating rod (705), and the first pulley (702) and the second pulley (703) are arranged between the dye box (6) and the connecting plate (8).
5. The UV-proof breathable warp knitted fabric highlighting device according to claim 1, characterized in that: A plurality of cavities (18) matching the cloth dyeing structure (13) are provided at the connection between the cleaning plate (14) and the cloth dyeing structure (13), and elastic plates (19) are elastically mounted on both sides of the cavities (18), wherein the elastic plates (19) are mounted in an eight-shaped structure.
6. The UV-proof breathable warp knitted fabric highlighting device according to claim 2, characterized in that: Two fixed blocks (20) are symmetrically arranged on both sides of the fixed frame (15). The fixed blocks (20) are fixedly mounted on the inner wall of the fixed frame (15), and driving rollers (21) are rotatably mounted at corresponding positions of the fixed blocks (20).
7. The UV-proof breathable warp knitted fabric highlighting device according to claim 2, characterized in that: The bottom end surface of the fixing frame (15) is an arc-shaped structure, and a filter is fixedly installed on the surface of the fixing frame (15). A connecting pipe (22) is fixedly installed on the bottom end surface of the fixing frame (15), and the other end of the connecting pipe (22) is connected to the dye box (6).
Citation Information
Cited By
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